1. Field of the Invention
The present invention relates to an ink ribbon cartridge and a printer incorporating the ink ribbon cartridge.
2. Description of the Related Art
A conventional built-in ink ribbon cartridge for use in a printer includes a casing that accommodates an endless ink ribbon that forms a Mobius loop, and a cover that closes the casing to protect the ink ribbon from the environment.
The casing includes two projections such that the ink ribbon outside the casing is held taut between the two projects.
The casing accommodates a pull-in mechanism, an urging member, and a Mobius section. The pulling mechanism is disposed near a ribbon entrance, and pulls in the ink ribbon into the casing. The urging member applies a tension force to the ink ribbon when the ink ribbon is pulled out of a ribbon exit. The Mobius section provides in the ribbon an inversion or twist of 180° in a manner to form a Mobius loop.
Conventional built-in ink cartridges suffer from a problem in that if an ink supplying mechanism is built in, the ink is not used efficiently.
An object of the invention is to provide an ink ribbon cartridge in which ink is supplied only to a half of the width of the ink ribbon.
Another object of the invention is to provide an ink ribbon cartridge in which the ink is consumed efficiently without leaving some portion of ink unused.
Still another object of the invention is to provide a printer that operates at low running cost.
Yet another object of the invention is to provide a printer that incorporates the ink ribbon cartridge.
An ink ribbon cartridge holds an ink ribbon impregnated with ink. A casing includes two guide portions projecting from the casing. An ink ribbon is formed in a Mobius loop. The ink ribbon includes a width. The ink ribbon includes a first area of the width and a second area of the width, and is housed in the casing. The ink ribbon exits the casing from a free end of one of the two guide portions and enters the casing from a free end of the other of the two guide portions. An ink supplying section supplies ink to the ink ribbon at an area in the first area of the width.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limiting the present invention, and wherein:
The printer 10 takes the form of, for example, an impact dot printer, and receives print data from, for example, a host apparatus. The printer 10 prints the print data on a print medium (e.g., print paper) P by causing printing wires to strike an ink ribbon against a print medium P.
A carriage 11 is located to face a platen 12 and carries a print head 17 thereon. The print head 17 (not shown) includes a plurality of wires to strike the ink ribbon against the paper P to print characters, symbols, and graphics. The platen 12 rotates by a certain angle to advance the print paper P by a predetermined distance, every time the carriage completes a scanning cycle across the print paper P. The print paper P passes through the gap defined between the print head 17 and the platen 12, advancing in a direction substantially perpendicular to a direction in which the carriage 11 moves. A pull-up guide 13 serves to minimize page-to-page shift of the print paper if the print paper P is continuous copy paper.
The carriage 11 moves at predetermined pitches across the paper P in a direction in which the platen 12 extends longitudinally, as the print head 17 prints on the paper P. The ink ribbon cartridge 20 is installed into the printer from above.
Covers 14 (only one of which is shown) close side portions of the printer 10 to protect a variety of mechanisms (not shown) in the printer 10 from the environment. An access cover 15 protects the user from inadvertently touching the carriage 11 during printing. A rear sheet guide 16 feeds single sheets during printing in a manual feed mode.
The ink ribbon cartridge 20 includes a casing 22 and a cover 23. The casing 22 includes an accommodating room 28 that accommodates a fan-folded portion 21f of the ink ribbon 21. The portion 21f is arranged in full fanfold fashion in such a manner that alternate loose folds or loops preferably extend substantially to the interior surface of each of the opposed inner wall of the casing 22. The cover 23 covers the ink ribbon 21, other mechanisms, and structures in the casing 22 to protect from the environment.
Guides 22a and 22b are substantially parallel to each other and laterally project from longitudinal end portions of the casing 212 in directions substantially perpendicular to a direction in which the casing 22 extends longitudinally. The ink ribbon 21 runs from the free end of the guide 22b to the free end of the guide 22a. Carrying the print head 17 thereon, the carriage 11 moves back and forth along the platen 12 during printing in an area defined by the casing 22, guides 22a and 22b, and the ink ribbon 21 running outside of the casing 22,
The pull-in mechanism 29 for pulling in the ink ribbon 21 is located in the vicinity of a ribbon entrance 28a of the ink ribbon cartridge 20. The pull-in mechanism 29 includes a drive gear 24 and a driven gear 25. As shown in
An urging member 26 (e.g., tension spring) is located inside the casing 22 in the vicinity of the guide 22b, and urges the ink ribbon 21 against the casing 22, thereby applying some drag on the ink ribbon so that the ink ribbon 21 outside the casing 22 is in tension when the ink ribbon 21 is drawn out of the casing 22. An ink supplying section 30 is disposed immediately upstream of the urging member 26 with respect to the path in which the ink ribbon 21 advances. The Mobius section 27 is located immediately upstream of the ink supplying section 30, and causes the widthwise ends of the ink ribbon to invert vertically or twist by 180°.
The ink supplying section 30 includes an ink-impregnated body or ink roll 31, and ink roll wheel 32, and an ink transfer roller 33. The ink roll 31 is formed of felt material which is impregnated with the ink K, and freely rotates about the ink roll wheel 32 which is also freely rotatable. The ink roll 31 is in resilient contact with the ink transfer roller 33, so that the ink K is transferred from the ink transfer roller 33 onto an area 21a in the lower half (first area) of the width W of the ink ribbon 21 as the ink ribbon 21 advances in contact with the ink transfer roller 33.
The Mobius section 27 is located immediately upstream of the ink supplying section 30 and downstream of the accommodating room 28, and causes the widthwise ends of the ink ribbon 21 to invert vertically or twist by 180° when the ink ribbon 21 is pulled in the direction of travel of the ink ribbon 21.
A ribbon guide 34 is located between the ink roll 31 and the Mobius section 27, and guides the ink ribbon 21 in a manner that the ink ribbon 21 does not contact the circumferential surface of the ink roll 31.
The ink ribbon 21 is pulled out of the accommodating room 28 and is then inverted by the Mobius section 27. The ink ribbon 21 moves into contact with the ink transfer roller 33 to receive the ink K. The ink ribbon 21 then exits the casing 22 through the guide 22b and advances from the guide 22b to the guide 22a in a direction shown by arrow X (
The ink ribbon cartridge 20A has substantially the same configuration as the ink ribbon cartridge 20 and differs only in that the ink supplying section 30 is not employed.
It is to be noted that the ink supplying section 30 (
The ink roll 31 is formed of a cylindrical felt material which is impregnated with the ink K. The ink K is supplied from the circumferential surface of the ink roll 31 to the ink transfer roller 33. The ink wheel 32 extends through the center of the ink roll 31 and drives the ink roll 31 to rotate. The ink roll 31 supplies the ink K little by little to the ink transfer roller 33. The ink in the ink roll 31 migrates from a portion near the rotational center of the ink roll 31 to the outer circumferential surface due to centrifugal force, so that the ink K inside the ink ribbon 31 can be thoroughly used without leaving a significant portion of ink unused. The ink roll 31 rotates at a speed of about 0.5 rps.
The running of the ink ribbon 21 causes the ink transfer roller 33 to rotate and the rotation of the ink transfer roller 33 causes the ink roll 31 to rotate.
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The ink transfer roller 33 is in contact with the ink ribbon 21. As the ink ribbon 21 runs, the ink transfer roller 33 is driven in rotation due to the friction between the ink ribbon 21 and the ink transfer roller 33.
The ink ribbon cartridge 20 according to the first embodiment provides the following effects.
(1) The ink supplying section 30 supplies the ink K to the ink ribbon 21, thereby ensuring a prolonged printing operation of the ink ribbon cartridge 20 as opposed to an ink ribbon cartridge without the ink supplying section 30.
(2) The ink supplying section 30 is disposed as close a location to the ribbon exit 28b as possible, so that the fresh ink supplied to the ink ribbon 21 is promptly consumed in printing. This configuration provides vivid print results.
(3) The impregnated ink K tends to gather at a lower portion of the ink roll 31. Taking this tendency into account, the transfer section 33a is formed at the lower half of the ink transfer roller 33. Thus, the ink K may be used efficiently.
(4) The ink supplying section 30 is located downstream of the Mobius section 27 with respect to the direction of travel of the ink ribbon and upstream of the print head 17. This implies that the ink K is always supplied to the inside of the loop of the ink ribbon 21 between the Mobius section 27 and the print head 17. This configuration minimizes the chance of the ink ribbon 21 of contaminating the print paper P.
The printer 10 according to the present invention uses the ink ribbon cartridge 20. There is no need for replacing the ink ribbon cartridge 20 frequently since the ink ribbon cartridge 20 has a long life. In addition, the printer is capable of printing a vivid image since printing is performed shortly after the ink K is supplied to the ink ribbon 21.
The configuration of the ink ribbon cartridge 20A is substantially the same as that of the ink ribbon cartridge 20 of the first embodiment. The ink ribbon cartridge 20A differs from the ink ribbon cartridge 20 in that the ink transfer roller 33 is not used and an ink supplying section 30A is used. The ink ribbon cartridge 20A includes a casing 22 and a cover 23. The casing 22 includes an accommodating room 28 that accommodates a portion 21f of the ink ribbon 21 arranged in full fanfold fashion in such a manner that alternate loose folds or loops preferably extend substantially to the interior surface of each of the opposed inner wall of the casing 22. The cover 23 covers the ink ribbon 21, other mechanisms, and structures in the casing 22 to protect them from the environment. The casing 22 includes the accommodating room 28, guides 22a and 22b, a drive gear 24, an idle gear 25, a tension spring 26, a Mobius section 27, and the ink supplying section 30A.
The ink supplying section 30A includes an ink roll wheel 32, an ink roll 31A, and an ink roll stopper 35. The ink roll wheel 32 and ink roll stopper 35 cooperate to hold the ink roll 31A in position.
The ink roll wheel 32 extends through the ink roll 31A and ink roll stopper 35 so that ink roll 31A, ink roll wheel 32, and ink roll stopper 35 are concentric. The ink roll 31A has an axial length approximately half of that of the ink roll 31 of the first embodiment. The ink roll 31A is driven in rotation by the ink ribbon 21 that advances in contact with the ink roll 31A. As the ink ribbon 21 advances, the ink roll 31A supplies ink K to the ink ribbon 21.
The ink roll stopper 35 has a diameter D2 which is smaller than that D1 of the ink roll 31A. The ink cartridge 20A is installed into a printer 10 (
As the ink ribbon 21 runs in contact with the ink roll 31A, the ink roll 31A is driven in rotation by means of friction between the lower half of the width W of the ink ribbon 21 and the ink roll 31A.
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The ink ribbon cartridge 20A according to the second embodiment provides the following effects in addition to those of the first embodiment.
The second embodiment does not use the ink transfer roller 33. Thus, the second embodiment can be free from poor transfer of the ink K which would otherwise be caused by wear and/or improper rotation of the ink transfer roller 33.
The printer 10 according to the present invention uses the ink ribbon cartridge 20A. The printer 10 is capable of printing with good, reliable print results since the ink ribbon cartridge 20A is free from improper ink transfer operation.
A variety of modifications may be made to the first and second embodiments. Modifications may include the following.
(1) The first and second embodiments have been described in terms of a wire dot impact printer 10 which is an output apparatus for a computer. The printer 10 may be an automatic apparatus including an automatic teller machine (ATM) or a printer that is incorporated in a cash register and prints receipts.
(2) The printer 10 is not limited to the wire dot impact printer but may be type printers in which a print head has characters.
(3) The first and second embodiments may be modified in order to implement an ink ribbon cartridge that can be converted into an ink ribbon cartridge with an ink supplying section or an ink ribbon cartridge without an ink supplying section.
(4) The first and second embodiments may be modified to implement an ink ribbon cartridge in which a Mobius section is located in the vicinity of an entrance of a casing into which the ink ribbon enters.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2010-259102 | Nov 2010 | JP | national |
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Number | Date | Country | |
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