1. Field of Invention
The present invention relates to an ink ribbon cartridge containing a replaceable wide ink ribbon.
2. Description of Related Art
Generally an ink ribbon cartridge is used because of its simplicity of handling when a thermal printer is used to print on common printing paper. However, when a thermal printer (e.g., a line printer) uses a large ink ribbon cartridge, it becomes uneconomical if the whole cartridge thrown away after use. To obviate this drawback, the ink ribbon alone is replaced.
For this type of ink ribbon, there is employed an ink ribbon including a band-like sheet comprising a resin film with a layer of ink formed on one side of the ribbon and wound around a pair of paper spools. A prior art ink ribbon cartridge using this type of ink ribbon was constructed such that, at the time of ink ribbon replacement, the cover is opened, the used ink ribbon is taken out, and four spindles inserted in both ends of a pair of paper spools of the ink ribbon are removed and then placed in both ends of one pair of paper spools of a new ink ribbon. After the insertion of the new ink ribbon into the cover, the cover is closed. Subsequently, the ink ribbon cartridge is mounted in a printer or a facsimile system as supported by a spindle on bearings that transmit the torque to the paper spools through the spindles, thereby winding the sheet around the paper spool.
However, the above-described prior art ink ribbon cartridge is of such a structure that any one of the four spindles can be inserted into either of both ends of a pair of paper spools. In addition, in any combination of spindles and spools, the ink ribbon is inserted into the cover to allow the cover to close. Therefore, failures in printing due to improper mounting of the ink ribbon often occurred.
That is, since a layer of ink is formed on one side of the sheet, the ink cannot be transferred to a recording paper if the sheet is mounted with the wrong side out. Also, if the direction of winding is reversed, the sheet can not be wound up, resulting in a failure in printing.
In view of the above-described problem, therefore, it is an object of the invention to provide an ink ribbon cartridge capable of reliably preventing the improper mounting of an ink ribbon.
In order to accomplish the above-described object, the ink ribbon cartridge of the invention has a pair of spools, an ink ribbon including a band-like sheet wound around the pair of spools and provided with a layer of ink formed on one surface thereof, four spindles which have disk-shaped sections at one end and can be placed, for a specific length of the other end, in both ends of the pair of spools, and a cover covering the pair of spools around which the sheet is wound and having four round holes in which the disk-shaped sections of each of the spindles are loosely fitted.
The other end of a specific one of the four spindles can not be placed for the specific length in three of the four ends of the pair of spools. In addition, three of the four round holes formed in the cover are made such that the disk-shaped section on one side of the specific spindle can not be loosely fitted.
According to the ink ribbon cartridge of the invention, since the other end of the specific one of four spindles can not fit for a specific length in three of the four ends of a pair of spools, the other end of a spool in which one side of the specific spindle can be placed will be unequivocally determined. In addition, since the disk-shaped section on one side of the specific spindle can not be fitted in three of the four round holes formed in the cover, the round hole in which the disk-shaped section of the specific spindle can be loosely fitted will also be unequivocally determined. Consequently, both the mounting and winding directions of the covered sheet will be unequivocally determined, thereby reliably preventing improper mounting of the ink ribbon.
To make is impossible to fit the other end of the specific one of four spindles for a specific length into any one of three of the four ends of a pair of spools, it is sufficient to provide a slot in the axial direction in the end face of the spool and a projection on the spindle which is placed in this slot, and also to provide a longer slot in one end face of a spool on one side and a longer projection on the spindle on one side that the other.
To make it impossible to loosely fit one side of the disk-shaped section of the specific spindle in three of four round holes formed in the cover, it is necessary to provide, for instance, a larger-diameter disk-shaped section of the specific spindle than the disk-shaped section of the other spindles and also to increase the diameter of one of the four round holes formed in the cover than that of the outer round holes.
Furthermore, according to another embodiment of the ink ribbon cartridge of the invention, the ink ribbon cartridge has an ink ribbon including a pair of spools and a band-like sheet wound around a pair of spools and provided with a layer of ink formed on one side thereof, four spindles which have a disk-shaped section at one end and can be placed, for a specific length of the other end, in the ends of the pair of spools; and a cover covering the pair of spools around which the sheet is wound, and having four round holes in which the disk-shaped section of each of the spindles is loosely fitted. In the ink ribbon cartridge, only a specific one of the four spindles can fit for the specific length in one of the four ends of the pair of spools; and one of the four round holes formed in the cover is made such that the disk-shaped section of the specific spindle can be loosely fitted therein.
According to the ink ribbon cartridge of the invention, only the other end of the specific one of four spindles can be placed for a specific length in one of the four ends of a pair of spools; therefore, the other end of the specific one of the four spindles is unequivocally determined. In addition, since only the disk-shaped section on one side of the specific spindle can fit in one of the four round holes formed in the cover, the round hole on the side in which the specific one of the specific spindle can fit is also unequivocally determined. Therefore, the mounting and winding directions of the sheet within the cover are unequivocally determined, thus reliably preventing defective mounting of the ink ribbon.
To make it possible to fit the other end of the specific one of four spindles for a specific length into only one of the four ends of a pair of spools, it is sufficient to provide a slot in the axial direction in the end face of the spool and a projection on the spindle which is placed in this slot, and also to provide a shorter slot in one end face on one side of a spool and a shorter projection on one of the spindles than the others.
To make it possible to loosely fit only the disk-shaped section on one side of the specific spindle in one of four round holes formed in the cover, it is necessary to provide, for instance, a smaller-diameter disk-shaped section on one side of specific the spindle than the disk-shaped section of the other spindles and also to decrease the diameter of one of the four round holes formed in the cover than that of the other round holes.
Furthermore, another embodiment of the ink ribbon cartridge of the invention is similar to the ink ribbon cartridge discussed above, however two slots are formed in the circular end face of each of the four ends of a pair of spools. The four spindles are each provided with two projections which can fit in a couple of slots in the spool. These two projections are provided on a specific one of the four spindles and are arranged at an angle different from other three spindles, with respect to the axial center of the specific spindle. The two slots formed in the end face of one of the four ends of the spools are arranged at an angle different from the other three ends with respect to the center of the end face, so that two projections provided on a specific spindle can be placed in the two slots.
The ink ribbon cartridge may be structured such that because of the relationship of placing the projection of the spindle in the slot of the spool, the specific one of the four spindles can not fit for a specific length in three of the four ends of a pair of spools so that only the other end of a specific one of the four spindles can fit for a specific length in a specific one of the four ends of the pair of spools. Furthermore, since the slots are formed in the spool body, the spool can be more easily be manufactured as compared with a spool which is provided with projections on the inner peripheral surface thereof.
Furthermore, another embodiment of the ink ribbon cartridge of the invention is the ink ribbon cartridge as discussed above, however, with two of the four spindles having a gear section formed to rotate the spool on the axis. Because a gear section is formed on two spindles, the sheet can be taken up by turning the two spindles inserted in one end of the pair of spools. Therefore, it is possible to decrease the length in the direction of the axis of the spool by the same amount as the width of the gear section as compared with a cartridge having the gear section formed on each of the four spindles.
Furthermore, another embodiment of the ink ribbon cartridge of the invention is the ink ribbon cartridge stated above and further structured such that a round hole will be opened when the cover is in a closed state; the gear section is larger in diameter than the disk-shaped section and is positioned on the other end of the spindle; and when the end of the spindle on which the gear section is formed is inserted for a specific length in the wrong end of one of a pair of spools, the gear section of the spindle is positioned in the round hole in the cover, so that the cover will not close.
The ink ribbon cartridge of the invention has the following advantage, in that when the other end of the spindle on which the gear section is formed is placed for a specific length in either end of one of the pair of spools, the cover will not close because the gear section is positioned in the round hole of the cover, thereby preventing defective installation, that is, the placement of two spindles with the gear section into the same spool on one side of the cartridge.
Furthermore, another embodiment of the ink ribbon cartridge of the invention is instructed such that the cover has two gear cover sections in which a gear section formed on either of the two spindles is loosely fitted, and can be opened and closed so that the gear cover section may be formed when the cover is closed; on the four spindles are formed disk-shaped collar sections which are larger in diameter than the inside diameter of the gear cover section of the cover; and when the spindle with the gear section and the spindle without the gear section are placed in mutually opposite positions in both ends of one of the pair of spools, and the collar section on the spindle without the gear section is positioned in the gear cover section of the cover, the cover will not close.
The ink ribbon cartridge has the following advantage, in that when the spindle with the gear section and the spindle without the gear section are positioned in mutually opposite directions in both ends of one of the pair of spools, the collar section of the spindle without the gear section is positioned in the gear cover section of the cover to thereby prevent the cover from closing. It is, therefore, possible to prevent improper mounting of the spindle with the gear section and the spindle without the gear section on one specific side of a spool.
Furthermore, another embodiment of the ink ribbon cartridge of the invention is structured such that, in the cover are formed two gear cover sections in which the gear sections formed on two spindles are loosely fitted; the cover operating so that the gear cover section will be formed when the cover is closed; on each of the four spindles is formed a disk-shaped collar section which is larger in diameter than the inside diameter of the gear cover section of the cover, so that when the spindle with the gear section is placed in either end of one of the pair of spools, the collar section of one of the two spindles is positioned in the gear cover section of the cover to prevent the cover from closing.
The ink ribbon cartridge has the advantage that when the spindle with the gear section is positioned in both ends of one of the pair of spools, the collar section of one of the two spindles is positioned in the gear cover section of the cover to prevent the cover from closing. It is, therefore, possible to prevent improper mounting, that is, fitting of two spindles with the gear section into the same spool.
According to the ink ribbon cartridge as explained above, since the other end of the specific one of four spindles can not fit for a specific length in three of four ends of a pair of spools, the other end of a spool in which one side of the specific spindle can be placed will be unequivocally determined; and also since the disk-shaped section on one side of the specific spindle can not be placed in three of the four round holes formed in the cover, the round hole in the cover in which one side of the specific spindle can be loosely fitted will also be unequivocally determined. Consequently, both the mounting and winding directions of the sheet in the cover will be unequivocally determined, thereby reliably preventing improper mounting of the ink ribbon.
Also according to the ink ribbon cartridge of the invention, only the other end of the specific one of four spindles can be fitted for a specific length in one of the four ends of a pair of spools; therefore the other end of the specific one of the four spindles is unequivocally determined. In addition, since only the disk-shaped section on one side of the specific spindle can fit in one of the four round holes formed in the cover, the round hole in the cover in which one side of the specific one of the spindles can fit is also unequivocally determined. Consequently, the mounting and winding direction of the sheet within the cover are unequivocally determined, thus reliably preventing defective mounting of the ink ribbon.
Furthermore, according to the ink ribbon cartridge of the invention, the ink ribbon cartridge may be structured such that, because of the relationship between fitting the projections of the spindle in the slots of the spool, the other end of the specific one of the four spindles can not fit for a specific length in three of the four ends of a pair of spools and only the other end of a specific one of the four spindles can fit for a specific length in one of the four ends of the pair of spools. Furthermore, since slots are formed in the spool body, the spool can be more easily manufactured as compared with a spool which is provided with projections on the inner peripheral surface thereof.
According to the ink ribbon cartridge of the invention, because a gear section is formed on two spindles the sheet can be taken up by turning a pair of spools with these two spindles inserted in one end of the pair of spools. Therefore, it is possible to decrease the length of the ink ribbon cartridge in the direction of the axis of the spool by the same amount as the width of the gear section as compared with a case where the gear section is formed on each of the four spindles.
Furthermore, the ink ribbon cartridge has the advantage that when the other end of the spindle on which the gear section is formed is placed for a specific length in the wrong end of either one of the pair of spools, the cover will not close because the gear section on one side of the spindle is positioned in the round hole of the cover, thereby preventing defective installation, that is, fitting of two spindles with gear sections into the same spool on one side of the ink ribbon cartridge.
Furthermore, the ink ribbon cartridge has the advantage that when the spindle with the gear section and the spindle without the gear section are positioned in mutually opposite directions in both ends of one of the pair of spools, when the collar section of the spindle without the gear section is positioned in the gear cover section of the cover, the cover is prevented from closing. It is, therefore, possible to prevent improper mounting of the spindle with the gear section and the spindle without the gear section in a spool on one side of the ink ribbon cartridge.
Furthermore, the ink ribbon cartridge of the invention has the following advantage, that when spindles with gear sections are positioned in both ends of one of the pair of spools, the collar section of the other one of the two spindles is positioned in the gear cover section of the cover on the other side of the cartridge to prevent the cover from closing. It is, therefore, possible to prevent improper mounting, that is, fitting two spindles with the gear section into the spool on one side of the ink ribbon cartridge.
Hereinafter preferred embodiments of a recording apparatus according to the invention will be particularly explained with reference to the accompanying drawings.
First, the ink ribbon cartridge for use in a recording apparatus will be explained.
The ink ribbon cartridge 1 is made up of an ink ribbon 2, four spindles 3 to 6, and a cover 7. The ink ribbon 2, as shown in
The spindle 3 is unitarily molded of for instance a resin, and, as shown in
The spindle is unitarily molded of, for instance, a resin and, as shown in
The spindle 6 is unitarily molded of for instance, a resin, and, as shown in
The cover 7 is unitarily molded of, for example, a resin, and comprises, as shown in
In the other end wall of the upper half section 75 and the lower half section 76 are formed semi-circular recesses 84 and 85. When the lower half section 76 is in a closed position, a round hole is formed by the recesses 84 and 85. The round hole made by the recesses 84 and 85 is larger in diameter than the disk-shaped section 52 of the spindle 5 and smaller in diameter than the collar section 53.
The second cylindrical section 72 consists of an upper half section 86, a lower half section 87, and a connecting section 88. The lower half section 87 is rotatable from the center of the connecting section 88. In one end wall of the upper half section 86 and the lower half section 87 are formed semi-circular recesses 89 and 90. When the lower half section 87 is in a closed position, a round hole is formed by the recesses 89 and 90. The round hole formed by the recesses 89 and 90 has a larger diameter than the disk-shaped section of the spindle 4 and a smaller diameter than the gear section 33. In the vicinity of one end of the upper half section 86 and the lower half section 87 are formed partition walls 91 and 92. In these partition walls 91 and 92 are formed semi-circular recesses 93 and 94. When the lower half section 87 is in a closed position, a round hole is formed by the recesses 93 and 94. The round hole measures larger in diameter than the gear section of the spindle 4 and smaller than the collar section. Between the one end wall of the upper half section 86 and the lower half section 87 and the partition walls 91 and 92, a plurality of ribs 86A and 87A protrude on the inner peripheral surface of the upper half section 86 and the lower half section 87. The protruding ends of these ribs 86A and 87A are flush with the end walls of the recesses 93 and 94 formed in the partition walls 91 and 92. A space between the one end wall of the upper half section 86 and the lower half section 87 is nearly equal to the width of the gear section of the spindle 4. Thus, the gear cover section covering the gear section of the spindle 4 is formed by the one end walls of the upper half section 86 and the lower half section 86, the partition walls 91 and 92, and the ribs 86A and 87A.
In the other end walls of the upper half section 86 and the lower half section 87 are formed semi-circular recesses 95 and 96. When the lower half section 87 is in a closed position, a round hole is formed by the recesses 95 and 96. The round hole formed by the recesses 95 and 96, measures larger in diameter than the disk-shaped section 62 of the spindle 6, and is smaller in diameter than each of the collar section 63, the round hole formed by the recesses 78 and 79, the round hole formed by the recesses 84 and 85, and the round hole formed by the recesses 89 and 90.
On the other end of the first cylindrical section 71 is provided a locking member 101 for locking and releasing the lower half section 76 with the upper half section 75, as shown in FIG. 2. The locking member 101 comprises a projection 102 that protrudes from the other end face of the upper half section 75 and a locking section 103 that protrudes from the other end face of the lower half section 76. The locking section 103 is secured at the lower end to the other end face of the lower half section 76, and bends toward the upper half section 75 to engage the projection 102. When the projection 102 fits in the hole formed nearly at center, the projection 102 engages with the locking section 103, thus locking the lower half section 76 to the upper half section 75. On one end face of the first cylindrical section 71 there is also provided a locking member similar to the locking member 101.
On the other end of the second cylindrical section 72 is provided a locking member 105 for locking and releasing the lower half section 87 to the upper half section 86 as shown in FIG. 2. The locking member 105 consists of a projection 106 that protrudes from the other end face of the upper half section 86, and a locking member 107 that protrudes from the other end face of the lower half section 87. The locking section 107 is secured at the lower end to the other end face of the lower half section 87, and bends toward the upper half section 86 to engage the projection 106. When the projection 106 fits in the hole formed nearly at center, the projection 106 is engaged with the locking section 107, thus locking the lower half section 87 to the upper half section 86. On one end face of the second cylindrical section 72 there is also provided a locking member similar to the locking member 105.
To replace a used ink ribbon 2, the cover 7 is opened as shown in
Furthermore, when the ink ribbon 2 is mounted to the cover 7, the spindle 6 will be set on the other end of the second cylindrical section 72 because the round hole in the other end wall of the second cylindrical section 72 is smaller than the round hole in either end wall of the first cylindrical section 71 and the round hole in one end wall of the second cylindrical section 72 and therefore only the disk-shaped section 62 of the spindle 6 can be loosely placed in the round hole. That is, when the spindles 3 to 5 are positioned on the other side of the second cylindrical section 72, the round hole formed by the recesses 95 and 96 of the upper half section 86 and the lower half section 87 of the second cylindrical section 72 is smaller in diameter than the disk-shaped section 32 of the spindle 3 and the disk-shaped section 52 of the spindle 5, the lower half section 87 can not be engaged with the upper half section 86 and the cover 7 can not be closed accordingly. Consequently, with the ink ribbon 2 set in the cover 7, the other end of the spool 22 is positioned on the other end side of the second cylindrical section 72, and the ink ribbon 2 can be set in the proper mounting and winding directions, accordingly.
In the meantime, the spindles 3 to 5 can be placed in both ends of the spool 21 and in one end of the spool 22. If, however, the spindles 3 and 4 are inserted, for example, in the both ends of the spool 21, the spool 21 becomes longer by the width of the gear section 33 than the spool of which the spindles 3 and 5 are placed. Therefore, the lower half section 76 of the first cylindrical section 71 can not be engaged with the upper half section 75. That is, let us suppose that when the disk-shaped section of the spindle 4 is placed in the recess 84 in the other end wall of the upper half section 75 of the first cylindrical section 71, the collar section 34 of the spindle 3 is positioned between one end wall of the upper half section 75 and the partition wall 80. In this position, the rib 75A is provided on the upper half section 75 and the rib 76A is provided on the lower half section 76. Therefore, when the lower half section 76 is engaged with the upper half section 75, the inside diameter of the gear cover section comprising the one end wall of the upper half section 75 of the first cylindrical section 71, the partition wall 80, the rib 75A and the rib 76A is smaller than the diameter of the collar section 34 of the spindle 3. Therefore when the collar section 34 of the spindle 3 is disposed between the one end wall of the upper half section 75 and the partition wall 80, the cover 7 can not be closed.
In addition, when the collar section 34 of the spindle 3 is held in contact with the partition wall 80 of the upper half section 75 of the first cylindrical section 71, the gear section of the spindle 4 is positioned in the recess 84 in the other end wall of the upper half section 75 of the first cylindrical section 71. The round hole formed by the recess 84 of the upper half section 75 and the recess 85 of the lower half section 76 is smaller in diameter than the gear section of the spindle 4 and therefore the lower half section 76 of the first cylindrical section 71 can not be engaged with the upper half section 75, and therefore the cover 7 can not be closed.
Furthermore, when the spindle 5 is fitted in one end of the spool 21 and then the spindle 3 in the other end of the spool 21, for example, the collar section 53 of the spindle 5 will be positioned in the gear cover section on one end of the first cylindrical section 71. Consequently, it becomes impossible to engage the lower half section 76 of the first cylindrical section 71 with the upper half section 75 and the cover 7 can not be closed.
If the spindles 3 to 6 are properly set in the spools 21 and 22 and the spools 21 and 22 thus assembled are not properly set in the cover 7, the cover 7 can not be closed. It is, therefore, possible to reliably prevent defective setting of the ink ribbon 2. The spindle 3 and the spindle 4, being of the same shape and size, may be mutually changed in position without causing any inconvenience.
While this invention has been described in conjunction with specific embodiments thereof, it is evident that many alternative, modifications, and variations will be apparent to those skilled in the art. Accordingly, preferred embodiments of the invention as set forth herein are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention as described in the following claims.
Number | Date | Country | Kind |
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9-000217 | Jan 1997 | JP | national |
More than one reissue application has been filed for reissue of U.S. Pat. No. 6,161,972. In particular, two applications for reissue have been filed: Reissue Application No. 10/323,062, filed Dec. 19, 2002 (now U.S. Pat. No. RE39,169, issued Jul. 11, 2006), and the present reissue application, which is a continuation thereof. This is a Continuation of application Ser. No. 08/990,732 filed Dec. 15, 1997, now U.S. Pat. No. 5,913,621 issued Jun. 22, 1999. The entire disclosure of the prior application is hereby incorporated by reference herein in its entirety.
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Number | Date | Country | |
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Parent | 10323062 | Dec 2002 | US |
Child | 09291189 | US | |
Parent | 08990732 | Dec 1997 | US |
Child | 10323062 | US |
Number | Date | Country | |
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Parent | 09291189 | Apr 1999 | US |
Child | 11342231 | US |