1. Field of the Invention
The present invention relates to an ink ribbon cartridge which is used in a printer apparatus, in which a cartridge main body with an ink ribbon housed therein is mounted and a color material of the ink ribbon is then transferred to an image printing medium by a thermal head. More specifically, the present invention relates to an ink ribbon cartridge, in which a large amount of ink ribbon can be wound.
2. Description of the Related Art
As a printer apparatus which prints an image or a character on an image printing medium, there is a printer apparatus which prints a color image or a character by transferring a color material, which forms an ink layer provided on one side face of an ink ribbon, to an image printing medium. This printer apparatus is provided with a thermal head which transfers the color material of the ink ribbon to the image printing medium, and a platen which is provided at a position which faces the thermal head, and supports the ink ribbon and the image printing medium. This printer apparatus transfers the color material of the ink ribbon to the image printing medium by superposing the ink ribbon on the image printing medium between the thermal head and the platen and applying heat energy to the ink ribbon by the thermal head. In this way, the printer apparatus prints a color image or character.
The ink ribbon which is used in such a printer apparatus is usually housed in a wound state in an ink ribbon cartridge. The ink ribbon cartridge has a supply spool and a winding spool, on which the ink ribbon is wound, and these spools are housed in a supply-side ribbon housing section and a winding-side ribbon housing section, which are provided in a cartridge main body, so as to be able to rotate. When the ink ribbon cartridge is mounted on a mounting section of the printer apparatus, the spools are rotated, so that the ink ribbon is drawn out from the supply spool. The ink ribbon travels along with the image printing medium between the thermal head and the platen, thereby being served for printing, and then, is wound on the winding spool.
But, in order to improve convenience of such a printer apparatus, it is preferable to increase the amount, that is, the number of windings, of the ink ribbon, which is housed in the ink ribbon cartridge, so as to be able to print more images. On the other hand, considering compatibility with an existing thermal transfer type printer apparatus, it is not possible to increase the size of the ink ribbon cartridge without limitation. It is necessary to make the ink ribbon cartridge be a size allowing it to be mounted on the cartridge mounting section of an existing printer apparatus even with the number of windings of the ink ribbon increased.
The cartridge main body constituting the ink ribbon cartridge houses the supply spool with the ink ribbon wound thereon and the winding spool in the supply-side ribbon housing section and the winding-side ribbon housing section, respectively. For example, the supply-side ribbon housing section prevents a user's fingerprints or skin oils from attaching to the unused ink ribbon, and also, prevents dust or the like from attaching to the unused ink ribbon.
Also, the supply-side ribbon housing section which houses the supply spool with the ink ribbon wound thereon also contributes to the maintenance of strength of the ribbon guide portion when drawing out the ink ribbon from the supply-side ribbon housing section. That is, the ribbon guide portion has its strength sufficiently secured by the help of the strength of the supply-side ribbon housing section, thereby being prevented from being bent by an impact or the like, and therefore, can stably send out the ink ribbon without wrinkles in the ink ribbon occurring. Therefore, the supply-side ribbon housing section has an important function from the viewpoint of protection of the ink ribbon or reinforcement of the ribbon guide portion.
However, for example, if the supply-side ribbon housing section is made in a larger size in order to increase the number of windings of the ink ribbon, there is a fear that when the ink ribbon cartridge is mounted on the mounting section of the printer apparatus, the supply-side ribbon housing section may touch a component part of the thermal head. Therefore, also with respect to the supply-side ribbon housing section, it is not possible to increase its size without limitation in order to increase the number of windings of the ink ribbon.
Also, in order to prevent the supply-side ribbon housing section from touching a component part of the thermal head, an opening portion may be provided in the supply-side ribbon housing section so as to avoid the component parts of the thermal head. However, in this case, strength of the ribbon guide portion provided integrally with the supply-side ribbon housing section is reduced, so that there is a fear that the ribbon guide portion may be bent by an impact or the like, and therefore, wrinkles or the like may occur in the ink ribbon which is sent from the supply spool.
In addition, in the ink ribbon cartridge, it is possible not only to secure sufficient strength, but also to provide an opening portion which allows contact with the component part of the thermal head to be avoided, for example, by increasing the size of the supply-side ribbon housing section. In this case, if the ink ribbon is wound too much on the supply spool, there is a fear that the ink ribbon wound on the supply spool may come into contact with the component part of the thermal head. In that case, there is a fear that wrinkles or the like may occur in the ink ribbon which is sent from the supply spool.
Also, when the supply-side ribbon housing section is made in a larger size, the winding-side ribbon housing section, which takes up a used ink ribbon, is also naturally made in a larger size. In an existing printer apparatus, the positioning of a flap which guides a traveling image-printing medium is performed by bring the flap into contact with the winding-side ribbon housing section of the ink ribbon cartridge mounted on the mounting section. Therefore, if the size of the winding-side ribbon housing section is increased, a position of the flap which is positioned at the winding-side ribbon housing section is changed, so that it is not possible reliably to travel the image printing medium, and therefore, it does not become possible to use the winding-side ribbon housing section in an existing thermal transfer type printer apparatus.
In addition, in the ink ribbon cartridge, for reduction in size, the supply-side ribbon housing section and the winding-side ribbon housing section are formed into an approximately cylindrical shape. The cartridge mounting section of the printer apparatus is also formed into an approximately cylindrical shape which can receive the supply-side and winding-side ribbon housing sections. Therefore, it is not possible to increase without limitation the number of windings of the ink ribbon while realizing compatibility with an existing printer apparatus.
An example of the above-described related art is disclosed in Japanese Unexamined Patent Application Publication No. 2007-230158.
Therefore, the present invention addresses the above-identified problems and provides a novel ink ribbon cartridge which can be mounted on the cartridge mounting section of an existing printer apparatus, and also, can further increase the number of windings of an ink ribbon over those in an ink ribbon cartridge in the past.
According to an embodiment of the present invention, there is provided an ink ribbon cartridge including: a supply spool, on which an ink ribbon is wound; a winding spool which takes up the ink ribbon sent from the supply spool; and a cartridge main body which has a supply-side ribbon housing section which houses the supply spool so as to be able to rotate, and a winding-side ribbon housing section which houses the winding spool so as to be able to rotate, and in which a head entry opening portion, into which a thermal head enters, is formed between the supply-side ribbon housing section and the winding-side ribbon housing section, and opening portions for the ribbon, which make the ink ribbon extend in the head entry opening portion, are formed on the head entry opening portion side of the supply-side ribbon housing section and the head entry opening portion side of the winding-side ribbon housing section. In the cartridge main body, the supply-side ribbon housing section is formed such that a portion having a width approximately corresponding to a width of the ink ribbon is thicker than both end portions, and in the supply-side ribbon housing section, an opening portion having a width approximately corresponding to the width of the ink ribbon wound on the supply spool is formed in an approximately-vertical portion adjacent to the opening portion for the ribbon.
According to the present invention, since in the supply-side ribbon housing section of the cartridge main body, the portion having a width approximately corresponding to the width of the ink ribbon is formed to be thicker than both end portions, the number of windings of the ink ribbon can be increased further than that in an ink ribbon cartridge in the past. Also, in the supply-side ribbon housing section, the opening portion having a width approximately corresponding to the width of the ink ribbon wound on the supply spool is formed in an approximately-vertical portion adjacent to the opening portion for the ribbon. Therefore, a component part of the thermal head can be prevented from coming into contact with the supply-side ribbon housing section.
Hereinafter, an ink ribbon cartridge according to an embodiment of the present invention will be explained in the following order with reference to the drawings.
1. Explanation of Outline
2. Explanation of Ink Ribbon Cartridge
2-1. Explanation of Ink Ribbon
2-2. Explanation of Spools
2-3. Explanation of Cartridge Main Body
2-4. Explanation of Supply-side Ribbon Housing Section
2-5. Explanation of Ribbon Guide Portion
2-6. Explanation of Concave Guide Portion
2-7. Explanation of Winding-side Ribbon Housing Section
2-8. Explanation of Supply-side Flat Portion and Winding-side Flat Portion
3. Explanation of Thermal Transfer Type Printer Apparatus
3-1. Explanation of Cartridge Mounting Section
3-2. Explanation of Thermal Head and Platen
3-3. Explanation of Transport Mechanism of Image Printing Medium 150
4. Explanation of Operation
5. Explanation of Effects
5-1. Effect 1
5-2. Effect 2
6. Modified Example
1. Explanation of Outline
As shown in
In an apparatus main body 101 constituting the printer apparatus 100, in the inside thereof, there is formed a cartridge mounting section 130, on which the ink ribbon cartridge 1 is mounted. The cartridge mounting section 130 is formed with a cartridge insertion and removal opening 131 formed on the side face of the apparatus main body 101. The ink ribbon cartridge 1 is mounted on the cartridge mounting section 130 in the apparatus main body 101 from the cartridge insertion and removal opening 131.
On the lower front side of the printer apparatus 100, a supply tray which stocks the image printing media is mounted. The printer apparatus 100 draws the image printing medium stored in the supply tray into the apparatus main body 101. In the inside of the apparatus main body 101, a traveling path of the image printing medium is formed over a range from the front face to the back face side of the apparatus main body 101, and in the middle of the traveling path, the thermal head 110 and the platen 120 are disposed facing each other. The printer apparatus 100 moves the image printing medium drawn in from the supply tray and performs image printing on the traveling image printing medium. If the image printing is finished, then, the printer apparatus 100 discharges the printed image printing medium from a discharge port provided above the supply tray of the apparatus main body 101.
In the apparatus main body 101 of the printer apparatus 100, there is provided a slot for recording media, in which the recording media such as a memory card is mounted, or a wired or wireless interface for performing communication with an electronic device provided with a recording medium, such as a digital still camera. In addition, as the wired or wireless interface, a USB (Universal Serial Bus), an IEEE1394, or the like may be used. In the printer apparatus, image data is input from a recording medium mounted in the slot for recording media, or an electronic device connected through the wired or wireless interface, so that image printing is performed on the image printing medium.
2. Explanation of Ink Ribbon Cartridge
The ink ribbon cartridge 1 according to an embodiment of the present invention is provided with a supply spool 11 which supplies an ink ribbon 10, a winding spool 12 which takes up the ink ribbon 10, and a cartridge main body 13 which houses these spools 11 and 12 so as to be able to rotate, as shown in
An ink ribbon cartridge in the past contains an ink ribbon for 40 pieces of image printing media, whereas the ink ribbon cartridge 1 contains the ink ribbon 10 for 60 pieces of image printing media. Also, the ink ribbon cartridge 1 can be used also with respect to an existing printer apparatus 100. In order to increase the number of windings of the ink ribbon 10, the ink ribbon cartridge 1 is made to be larger in outer shape than that in the past in the range of allowing it to be mounted on the cartridge mounting section 130 of the printer apparatus 100, as described below. Along with this, thinning in thickness of the cartridge main body 13, and so on are realized. Further, the ink ribbon cartridge 1 is configured to contain in the inside thereof more ink ribbon 10 than in the past, specifically, the ink ribbon for 60 pieces of image printing media which is more than in the past.
2-1. Explanation of Ink Ribbon
The ink ribbon 10 has dye layers provided on one side face of a base material made of a synthetic resin film such as a polyester film or a polystyrene film. Specifically, on one side face of the base material, the dye layers formed of dyes of the respective colors of yellow (Y), magenta (M), and cyan (C), which form an image, and thermoplastic resin, and protection layers formed of the same thermoplastic resin as that of the dye layer are repeatedly provided in order at regular intervals in a longitudinal direction. Also, on the base material, the dye layer and the protection layer, which constitute 1 set, are formed to be arranged in order in a longitudinal direction. The dye layer and the protection layer are sublimed and thermal-transferred in sequence to a receptor layer of an image printing paper, which will be described later, by applying heat energy corresponding to image data to be printed, by the thermal head 110.
In the ink ribbon 10 as described above, the dye layers of yellow (Y), magenta (M), and cyan (C), and the protection layers are used in printing of one piece of image. The ink ribbon 10 is fixed at one end portion thereof to the supply spool 11 and at the other end portion thereof to the winding spool 12 and, in accordance with the progress of image printing, is sequentially supplied from the supply spool 11 and wound on the winding spool 12.
Also, as long as the ink ribbon 10 which is used in the present invention has at least one dye layer and the protection layer, other configurations are not to be particularly limited. For example, the ink ribbon 10 may also be constituted by the dye layer of black (K) and the protection layer, or may also be constituted by the dye layers of yellow (Y), magenta (M), and cyan (C), and black (K) and the protection layers.
2-2. Explanation of Spools
Each of the supply spool 11 and the winding spool 12, on which the ink ribbon 10 which is constituted as described above is wound, has a shaft portion 14, on which the ink ribbon 10 is wound, and flange portions 15 and 15 are formed on both sides of the shaft portion 14, as shown in
In addition, as shown in
On the shaft portions 14 of the supply spool 11 and the winding spool 12, which are constituted as described above, the ink ribbon 10 is wound in such a manner that a face with the dye layers of yellow (Y), magenta (M), and cyan (C) and the protection layers formed thereon is located inside.
In addition, as shown in
As shown in
Also, the projecting pieces 19 to be formed in the driving hole 18 are formed such that edge portions on the center side of the driving hole 18 form a diameter which is enlarged toward an opening end of the driving hole 18, as shown in
As described above, in the driving hole 18 of the ink ribbon cartridge 1, the number of projecting pieces 19 is increased compared to that in the past, and further, the projecting piece 19 is formed into an inclined shape. Therefore, the position of the supply spool 11 or the winding spool 12 is stable with respect to the driving shaft 102 or 102. Also, gaps between the ink ribbon 10 wound on the supply spool 11 or the winding spool 12 and the inner faces of the cartridge main body 13, that is, the inner faces of the supply-side and winding-side ribbon housing sections are reduced. Therefore, much ink ribbon 10 can be wound on the supply spool 11 or the winding spool 12.
2-3. Explanation of Cartridge Main Body
The cartridge main body 13 which houses the supply spool 11 and the winding spool 12, which are as described above, so as to be able to rotate, is constituted by butting and combining an upper shell 21 and a lower shell 22, as shown in
As shown in
In addition, the upper shell 21 and the lower shell 22 are integrated by joining the engagement pieces 23 and 24 by an adhesive agent, ultrasonic welding, or the like.
As described above, the cartridge main body 13, in which the upper shell 21 and the lower shell 22 are butted and combined, has approximately a rectangular shape as a whole, as shown in
As shown in
In the cartridge main body 13, it is necessary to make the ink ribbon 10 to extend in the head entry opening portion 33. Therefore, in the supply-side ribbon housing section 31, on the head entry opening portion 33 side, an opening portion 34 for a supply-side ribbon is formed, and in the winding-side ribbon housing section 32, on the head entry opening portion 33 side, an opening portion 35 for a winding-side ribbon is formed.
As described above, in the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32, walls constituting them are formed to be thinner than those in the past, so that inner diameters become larger, and thus, the number of windings of the ink ribbon 10 is increased. Further, in the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32, their outer diameters are also larger than those in the past, so that the number of windings of the ink ribbon 10 is increased. Therefore, in particular, in the supply-side ribbon housing section 31, as shown in
Also, in the supply-side ribbon housing section 31, an opening portion 28 for the supply spool, which makes the driving hole 18 of the supply spool 11 to face outside, is provided. Also, in the winding-side ribbon housing section 32, an opening portion 29 for the winding spool, which makes the driving hole 18 of the winding spool 12 to face outside, is provided. A side face of the cartridge main body 13, in which the opening portion 28 for the supply spool and the opening portion 29 for the winding spool are provided, becomes an insertion face 27 into the cartridge mounting section 130 of the printer apparatus 100. When the ink ribbon cartridge 1 is mounted in the printer apparatus 100, the driving shafts 102 and 102 of the printer apparatus 100 are engaged with the driving holes 18 and 18 of the spools 11 and 12, which face outside through the opening portion 28 for the supply spool and the opening portion 29 for the winding spool. Specifically, the supply spool 11 or the winding spool 12 is in a state where they are biased by the biasing member such as a coil spring from the end portion on the opposite side to the gear portion 16, so that the gear portion 16 is engaged with the locking projection, and thus, rotation is restricted. When the ink ribbon cartridge is mounted on the cartridge mounting section 130 of the printer apparatus 100, the supply spool 11 or the winding spool 12 is pressed against the driving shafts 102 or 102 of the cartridge mounting section 130, so that an engagement state of the gear portion 16 with the locking projection is released against the biasing force of the coil spring. In this way, the supply spool 11 or the winding spool 12 is in a state where it can be rotated by the driving shafts 102 or 102.
A side face opposite to the insertion face 27 of the cartridge main body 13 becomes a positioning face 26 when the ink ribbon cartridge is mounted on the cartridge mounting section 130 of the printer apparatus 100, as shown in
A portion, where the head entry opening portion 33 is provided, between the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32 is opened as an insertion concave portion 30 on the insertion face 27 side which becomes a side face on one side. A side face opposite to the opening is blocked by the positioning face 26, and the positioning holes 25a and 25b are formed therein.
2-4. Explanation of Supply-side Ribbon Housing Section
Here, in the supply-side ribbon housing section 31, as shown in
As shown in
2-5. Explanation of Ribbon Guide Portion
Also, at the opening portion 34 for a supply-side ribbon, a ribbon guide portion 38 which guides the ink ribbon 10 which is sent out is formed. As shown in
A base end portion of the folded portion 39 is a portion, with which the traveling ink ribbon 10 particularly comes into sliding-contact, and a protrusion portion 41 is formed at the central portion in the width direction of the base end portion of the folded portion 39. The protrusion portion 41 serves as a portion which provides tension to the traveling ink ribbon 10. Since the protrusion portion 41 comes into sliding-contact with the face of the ink ribbon 10, on which the dye layer and so on are provided, the surface thereof is smoothly formed.
Here,
In addition, by forming the base end portion of the folded portion 39 such that the central portion in the width direction is highest, a configuration may also be made in which the protrusion portion 41 is not provided. Also in this case, tension can be provided toward both sides from the central portion in the width direction of the ink ribbon 10, which comes into contact with the protrusion portion 41, so that the same effect can be obtained.
2-6. Explanation of Concave Guide Portion
Between the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32, as shown in
The insertion face 27 side of the cartridge main body 13 is supported by engagement of the driving shafts 102 and 102 of the cartridge mounting section 130 with the driving holes 18 of the supply spool 11 and the winding spool 12 when the ink ribbon cartridge is mounted on the cartridge mounting section 130 of the printer apparatus 100. Also, the positioning face 26 of the cartridge main body 13 is supported by engagement of positioning pins on the cartridge mounting section 130 side with the positioning holes 25a and 25b. As described above, the supply spool 11 and the winding spool 12 are respectively housed in the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32 so as to be able to rotate in a state where they have a certain degree of rattling. Therefore, when the ink ribbon cartridge is mounted on the cartridge mounting section 130, the cartridge main body 13 is in a more unstable state at the insertion face 27 side than the positioning face 26 side. In addition, in the cartridge main body 13, as described above, in order to increase the number of windings of the ink ribbon 10 on the supply spool 11 or the winding spool 12, the upper shell 21b and the lower shell 22b are formed to be thinner in thickness than in the past, so that strength is reduced, whereby they are easily flexible.
Therefore, in the concave guide portion 43, a projection portion 44, with which the guide portion of a convex shape provided at the cartridge mounting section 130 of the printer apparatus 100 comes into contact, is formed on the insertion face 27 side, where posture is apt to become unstable, at the bottom face of the concave portion. In the cartridge mounting section 130, the guide portion of a convex shape comes into contact with the projection portion 44, so that strength is increased, and thus, flexure deformation in the insertion face 27 side of the cartridge main body 13 can be prevented. Also, the projection portion 44 can keep the insertion face 27 side of the cartridge main body 13 in stable posture. Further, the projection portion 44 is small in protrusion amount from the bottom face of the concave guide portion 43, and therefore, does not become an obstacle at the time of insertion into the cartridge mounting section 130. Therefore, in the cartridge main body 13, the ink ribbon 10 can stably travel. Also, in the winding spool 12, the ink ribbon 10 can be prevented from being wound with biased to one side.
In addition, the projection portion 44 may be provided not only at least on the insertion face 27 side, in which posture of the bottom face of the concave guide portion 43 becomes unstable, but also on the positioning face 26 side, the vicinity of the central position in the longitudinal direction of the concave guide portion 43, or the like. In this way, strength of the cartridge main body 13 is further increased.
2-7. Explanation of Winding-side Ribbon Housing Section
Also in the winding-side ribbon housing section 32 which is provided through the opening portion 34 for a supply-side ribbon and the head entry opening portion 33, which are as described above, in accordance with increase of the number of windings of the ink ribbon 10, an outer diameter is formed to be larger than that in the past in the range of allowing it to be mounted on the cartridge mounting section 130. As shown in
Here,
On the flap 141, a plurality of guide projections 142 are provided parallel to each other in the traveling direction of the image printing medium 150. The flap 141 is provided in the vicinity of the winding-side ribbon housing section 32 of the ink ribbon cartridge 1 mounted on the cartridge mounting section 130. The flap 141 is biased by a biasing member such as a torsion coil spring so as to be pivoted about a pivot shaft 141a in a direction of making the flap to be spaced from the winding-side ribbon housing section 32. Also, on the thermal head 110 side of the flap 141, a capstan roller 143 and a pinch roller 144, which constitute a transport mechanism for the image printing medium 150, are provided. The image printing medium 150 is grasped by the capstan roller 143 and the pinch roller 144, thereby being transported in a direction of the thermal head 110 and the platen 120, and then, being in a state where image printing can be performed by the thermal head 110.
As shown in
Therefore, the concave portion 42 of the winding-side ribbon housing section 32 has a depth corresponding to the extent that the diameter of the winding-side ribbon housing section 32 is increased compared to that of an ink ribbon cartridge in the past, and is formed with a thickness which is thinner than the periphery of the depth. In this way, the concave portion 42 defines a position of the flap 141 when drawing in the image printing medium 150 from the supply tray.
Also, as shown in
2-8. Explanation of Supply-side Flat Portion and Winding-side Flat Portion
By the way, as described above, in the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32, the outer diameters are made larger than those in the past so that the number of windings of the ink ribbon 10 is increased. Therefore, the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32 are made to be thicker than a supply-side ribbon housing section and a winding-side ribbon housing section of an ink ribbon cartridge in the past. Therefore, at the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32, as shown in
As shown in
In this regard, when the ink ribbon cartridge 1 is mounted on the cartridge mounting section 130, and when the driving shafts 102 and 102 do not rotate, as shown in
3. Explanation of Thermal Transfer Type Printer Apparatus
3-1. Explanation of Cartridge Mounting Section
In the printer apparatus 100, on which the ink ribbon cartridge 1 as described above is mounted, as shown in
On one side face 101b of the frame 101a, a positioning piece 135 corresponding to the positioning face 26 of the cartridge main body 13 is formed facing outside above the connection portion insertion portion 134. On the positioning piece 135, positioning projections 136a and 136b which are engaged with the positioning holes 25a and 25b formed in the positioning face 26 of the cartridge main body 13 are formed. The positioning projection 136a serves as a reference pin which is engaged with the positioning hole 25a of an exact circle, and the positioning projection 136b serves as an adjustment pin which is engaged with the positioning hole 25b which is an oblong hole.
The ink ribbon cartridge 1 is inserted with the insertion face 27 of the cartridge main body 13 set as an insertion end, the winding-side ribbon housing section 32 located at the front face side of the frame 101a, the supply-side ribbon housing section 31 located at the back face side of the frame 101a, and the concave portion 42, which defines the position of the flap, located at a lower side. At this time, in the cartridge main body 13, the insertion face 27 side and the bottom face side of the cartridge main body 13 are opened, and the positioning face 26 side is blocked. When the ink ribbon cartridge is inserted into the cartridge mounting section 130 from the cartridge insertion and removal opening 131, the positioning projections 136a and 136b are engaged with the positioning holes 25a and 25b from the inner side of the cartridge main body 13.
Also, at the positioning piece 135 on one side face 101b of the frame 101a, a lock member 137 is provided which prevents the ink ribbon cartridge 1 mounted on the cartridge mounting section 130 from falling from the cartridge mounting section 130. The lock member 137 is provided. with a main body portion 137a with a lock piece 137d formed thereon, an elastic piece 137b integrally folded from the main body portion 137a, and an operation piece 137c integrally formed on the main body portion 137a. The elastic piece 137b is locked to the frame 101a, thereby making the lock piece 137d to protrude to the cartridge insertion and removal opening portion 131 side. When the ink ribbon cartridge 1 is mounted on the cartridge mounting section 130, the lock piece 137d of the lock member 137 is locked to the positioning face 26 of the cartridge main body 13. According to this, the ink ribbon cartridge 1 is prevented from falling from the cartridge mounting section 130. When taking out the ink ribbon cartridge 1 from the cartridge mounting section 130, the lock piece 137d locked to the positioning face 26 is retracted from the cartridge insertion and removal opening portion 131 by operating the operation piece 137c against elastic force of the elastic piece 137b. In this way, the ink ribbon cartridge 1 can be taken out from the cartridge mounting section 130.
Also, as described above, since the supply-side flat portion 45 and the winding-side flat portion 46 are formed so as to make the outer faces flat, the cartridge main body 13 can be smoothly inserted into the cartridge mounting section 130 without being caught on the end portions of the cartridge insertion and removal opening portion 131.
Also, at the cartridge mounting section 130, a guide portion 138 which enters into and is engaged with the concave guide portion 43 of the ink ribbon cartridge 1 which is mounted on the cartridge mounting section 130 is provided. When the ink ribbon cartridge 1 is inserted into the cartridge mounting section 130 from the cartridge insertion and removal opening portion 131, the guide portion 138 enters into the concave guide portion 43 of the ink ribbon cartridge 1, thereby guiding the insertion. Also, the projection portion 44 formed on the insertion face 27 side, where the posture of the concave guide portion 43 of the ink ribbon cartridge 1 is apt to become unstable, touches the guide portion 138. In this way, in the ink ribbon cartridge 1 mounted on the cartridge mounting section 130, the insertion face 27 side of the cartridge main body 13, where posture is apt to become unstable, is also stably maintained.
3-2. Explanation of Thermal Head and Platen
Also, the printer apparatus 100 is provided with the thermal head 110 which transfers a color material of the ink ribbon to the image printing medium 150, and the platen 120 which is provided at a position facing the thermal head 110 and supports the ink ribbon and the image printing medium 150, as shown in
The thermal head 110 has a length approximately corresponding to a width of the ink ribbon 10, and a head portion is provided at a heat radiation member. The head portion comes into sliding-contact with the ink ribbon 10, is provided with heater elements linearly arranged corresponding to a maximum printing width, and applies heat energy to the ink ribbon 10 superposed on the image printing medium 150.
At the thermal head 110, a ribbon guide portion 112 which guides traveling of the ink ribbon 10 is further provided. The ribbon guide portion 112 is an approximately L-shaped member which is located in the vicinity of the supply-side insertion portion 132 when the thermal head 110 is at an image printing position. The ribbon guide portion 112 performs guidance such that the ink ribbon 10 drawn out from the opening portion 34 for a supply-side ribbon of the cartridge main body 13 to the head entry opening portion 33 side reliably advances to the head portion of the thermal head 110. In the supply-side ribbon housing section 31, as shown in
The long thermal head 110 as described above is supported at both end portions by a pair of pivoting arms 111 and 111. Each of the pivoting arms 111 and 111 is formed into an approximately C-shape, and one end portion thereof is pivotally supported on the back face side of the frame 101a. Also, to the other end portion of each of the pivoting arms 111 and 111, each end portion of the thermal head 110 is fixed by a screw or the like. The pivoting arms 111 and 111 are respectively formed into an approximately C-shape, so that they are configured to avoid the supply-side ribbon housing section 31 of the ink ribbon cartridge 1 mounted on the cartridge mounting section 130. In the supply-side ribbon housing section 31, as shown in
The platen 120 is provided at a position which faces the head portion of the thermal head 110 when performing the image printing on the image printing medium 150. The platen 120 is a roller, for example, a rubber roller, having at least a length which is equal to or more than a maximum printing width. The platen 120 grasps the image printing medium 150 and the ink ribbon 10, which are superimposed, in cooperation with the thermal head 110 at the time of the image printing.
3-3. Explanation of Transport Mechanism of Printing Medium
A transport mechanism 140 for the image printing medium 150 is provided on a further front face side than the thermal head 110 of the frame 101a. The transport mechanism 140 has a supply roller 145 which draws one by one the image printing medium 150 from the supply tray, which is provided at the front face of the frame 101a, into the apparatus main body 101, as shown in
The transport mechanism 140 further includes the flap 141 which guides traveling of the image printing medium 150 of the printer apparatus 100 side, as described above, the capstan roller 143, and the pinch roller 144.
On the flap 141, a plurality of guide projections 142 are provided parallel to each other in the traveling direction of the image printing medium 150. The flap 141 is provided in the vicinity of the winding-side ribbon housing section 32 in a state where the ink ribbon cartridge 1 is mounted on the cartridge mounting section 130. Also, the flap 141 is biased by the biasing member such as a torsion coil spring in a direction of making the flap to be spaced from the winding-side ribbon housing section 32. On the thermal head 110 side of the flap 141, the capstan roller 143 and the pinch roller 144, which constitute the transport mechanism for the image printing medium 150, are provided. The image printing medium 150 is grasped by the capstan roller 143 and the pinch roller 144, thereby being transported in a direction of the thermal head 110 and the platen 120, and then, can be image-printed by the thermal head 110.
As shown in FIGS. 14A and 17′, the image printing medium 150 in the supply tray comes into contact with the lower side of the supply roller 145 which rotates in the drawing-in direction, so that the image printing medium 150 is drawn one by one into the apparatus main body 101. Then, the image printing medium 150 passes below the flap 141, thereby pushing up the flap 141 biased by the biasing member in a direction of making the flap to be spaced from the winding-side ribbon housing section 32. At this time, the guide projections 142 of the flap 141 come into contact with the concave portions 42 of the winding-side ribbon housing section 32 of the cartridge main body 13. In this way, a traveling path is defined by the flap 141, so that the image printing medium 150 is reliably grasped by the capstan roller 143 and the pinch roller 144, thereby being transported in the direction of the thermal head 110.
On the other hand, during image printing operation and at the time of discharging of the printer apparatus 100, the image printing medium 150 passes between the flap 141 and the winding-side ribbon housing section 32, unlike the time of paper feeding. Then, the image printing medium 150 is discharged to the upper side of the supply tray. Specifically, the printed image printing medium 150 comes into contact with the upper side of the supply roller 145 which rotates in the discharging direction, so that the image printing medium is discharged from the upper side of the supply tray.
As described above, the image printing medium 150 has different travelling paths at the time of paper feeding, and during image printing operation and at the time of discharging. However, since the flap 141 comes into contact with the concave portion 42 of the cartridge main body 13 mounted on the cartridge mounting section 130, the travelling paths of the image printing medium 150 can be correctly distinguished.
4. Explanation of Operation
The ink ribbon cartridge 1 constituted as described above is first inserted into the cartridge mounting section 130 with the insertion face 27 of the cartridge main body 13 set as an insertion end, as shown in
In addition, if the ink ribbon cartridge 1 is mounted on the cartridge mounting section 130, the lock piece 137d of the lock member 137 is locked to the positioning face 26 of the cartridge main body 13, thereby preventing the falling of the ink ribbon cartridge 1.
Next, the thermal head 110 which is in a state where it is retracted to a further upper side than the cartridge mounting section 130 enters into the head entry opening portion 33 of the ink ribbon cartridge 1 mounted on the cartridge mounting section 130, by the pivoting of a pair of pivoting arms 111 and 111. At this time, a pair of pivoting arms 111 and 111 are respectively formed into an approximately C-shape, both end portions 31a and 31a of the supply-side ribbon housing section 31 have approximately the same thickness as that in an ink ribbon cartridge in the past, and the concave portions 36 are also formed. Therefore, the thermal head 110 can be descended up to a given position in the head entry opening portion 33.
If manipulation for printing is made at an operation section of the apparatus main body 101, the supply roller 145 is rotationally driven in a direction of drawing in the image printing medium 150 of the supply tray, so that the uppermost image printing medium 150 of the supply tray is drawn into the apparatus main body 101. Then, the image printing medium 150 passes below the flap 141, thereby pushing up the flap 141 biased by the biasing member in a direction of making the flap to be spaced from the winding-side ribbon housing section 32. At this time, the guide projections 142 of the flap 141 come into contact with the concave portions 42 of the winding-side ribbon housing section 32 of the cartridge main body 13. In this way, a traveling path is defined by the flap 141, so that the image printing medium 150 is reliably grasped by the capstan roller 143 and the pinch roller 144, thereby being transported in the direction of the thermal head 110.
Next, the image printing medium 150 is grasped along with the ink ribbon 10 by the thermal head 110 and the platen 120. The dye layer, the protection layer, or the like of the ink ribbon 10 comes into pressure-contact with an image printing face of the image printing medium 150, and the dye layer or the protection layer is transferred by heat energy from the thermal head 110. Specifically, dyes of yellow (Y), magenta (M), and cyan (C), are sequentially sublimed and thermal-transferred in this order to the image printing medium 150 in response to image data, and finally, the protection layer is transferred (the position of the thermal head 110 is shown by a dotted line). As shown in
5. Explanation of Effects
The ink ribbon cartridge 1 according to an embodiment of the present invention contains the ink ribbon 10 for 60 pieces of image printing media, compared to an ink ribbon cartridge in the past which contains an ink ribbon for 40 pieces of image printing media. In order to realize this, in the ink ribbon cartridge 1, a configuration is made such that an outer shape is large within the range of allowing the ink ribbon cartridge to be mounted on the cartridge mounting section 130, and also, the ink ribbon 10 having the number of windings as many as possible can be contained therein.
5-1. Effect 1
That is, in the ink ribbon cartridge 1, as shown in
Also, in the ribbon guide portion 38 provided in the vicinity of the opening portion 37 in accordance with the formation of the opening portion 37, as shown in
Also, in the supply-side ribbon housing section 31, both end portions 31a and 31a are made to have the same thickness as that of a supply-side ribbon housing section of an ink ribbon cartridge 1 in the past, so that a pair of approximately C-shaped pivoting arms 111 and 111 supporting the thermal head 110 can avoid.
As described above, in the ink ribbon cartridge 1, adverse effects attendant upon the thickening of the supply-side ribbon housing section 31 can be overcome by providing the opening portion 37, forming the ribbon guide portion 38 to have a long length, providing the protrusion portion 41, and making both end portions 31a and 31a to have the same thickness as that in the past.
Also, in the winding-side ribbon housing section 32 side, as shown in
Also, the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32 are provided with the supply-side flat portion 45 and the winding-side flat portion 46, as shown in
5-2. Effect 2
Also, in the ink ribbon cartridge 1, a configuration is made such that portions where the supply-side ribbon housing section 31 and the winding-side ribbon housing section 32 are formed are made to be thinner in thickness than in the past, so that volumes of them are increased, and therefore, the number of windings of the ink ribbon 10 on the supply spool 11 or the winding spool 12 is increased. Also, with respect to strength reduction due to the thinning of the thickness, in the ink ribbon cartridge 1, the projection portion 44 is formed on the bottom face of the concave guide portion 43 formed adjacent to the winding-side ribbon housing section 32, so that strength is maintained. In addition, the projection portion 44 is provided on the insertion face 27 side where posture is apt to become unstable in the cartridge mounting section 130, so that the ink ribbon cartridge can be mounted on the cartridge mounting section 130 in more stable posture. Also, the cartridge main body 13 is prevented from being deformed due to strength reduction. Also, the protrusion portion 41 is provided at the base end portion of the folded portion 39, so that wrinkles can be prevented from occurring at the ink ribbon 10 which extends to the head entry opening portion 33.
Also, in the ink ribbon cartridge 1, as shown in
Also, in the driving holes 18 of the ink ribbon cartridge 1, as shown in
6. Modified Example
In addition, in the above-described example, a case where the ink ribbon 10 for 60 pieces of image printing media is wound in the ink ribbon cartridge 1 has been explained. However, in the present invention, the amount, that is, the number of windings, of the ink ribbon 10 is not to be limited to this. Also, the ink ribbon 10 may also be constituted by the dye layer of black (K) and the protection layer, or may also be constituted by the dye layers of yellow (Y), magenta (M), cyan (C), and black (K), and the protection layers.
The present application contains subject matter related to that disclosed in Japanese Priority Patent Application JP 2009-108247 filed in the Japan Patent Office on Apr. 27, 2009, the entire content of which is hereby incorporated by reference.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2009-108247 | Apr 2009 | JP | national |