Ink roller assembly having a plurality of sections each having a porous sleeve

Information

  • Patent Grant
  • 6234078
  • Patent Number
    6,234,078
  • Date Filed
    Thursday, April 8, 1999
    25 years ago
  • Date Issued
    Tuesday, May 22, 2001
    23 years ago
Abstract
Various embodiments of an ink roller assembly include a capillary ink metering unit and a surrounding porous ink retaining sleeve, wherein the unit is comprised of a pair of capillary sections connected to each other and wherein capillary sections include a hollow shaft and discs with intervening ink capillary chambers interconnected by passages. In another embodiment, a capillary ink metering unit includes discs on a solid shaft, wherein there are passages interconnecting capillary chambers. In yet other embodiments, separate sections are provided to enable inks of different colors, viscosities and/or types to be applied to printing members. There is also provision to meter ink to printing members having different faces or areas in accordance with or as function of the sizes of those areas. The ink roller assembly with separate sections can carry both visible ink and visually alterable ink for coding purposes.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to the art of printing and ink roller assemblies.




2. Brief Description of the Prior Art




The following are made of record: U.S. Pat. No. 3,738,269 to W. T. Wagner; U.S. Pat. No. 3,783,083 to W. A. Jenkins; U.S. Pat. No. 3,812,782 to T. Funahashi; U.S. Pat. Nos. 3,957,562; 4,280,863 and 4,334,470 to P. H. Hamisch, Jr. et al; U.S. Pat. No. 4,246,842 to L. E. Willams et al; U.S. Pat. No. 4,399,751 to J. R. Kessler; U.S. Pat. No. 4,416,201 to J. R. Kessler; U.S. Pat. Nos. 4,452,141 and 4,478,145 to J. D. Mistyurik; U.S. Pat. Nos. 5,421,869, 5,516,362 and 5,774,160 to A. Gundjian et al; and U.S. Pat. No. 5,910,227 to J. D. Mistyurik et al.




SUMMARY OF THE INVENTION




It is a feature of the invention to provide an improved ink roller assembly capable of providing a uniform application of ink over an extended period of use.




It is a feature of the invention to provide an improved ink roller assembly which supplies ink in quantities according to the inking requirements for different printing members.




It is a feature of the invention to provide an improved ink roller assembly which holds ink in quantities according to the inking requirements for different printing members.




It is a feature of the invention to provide an improved ink roller assembly which meters ink to printing characters in accordance with or as a function of the surface areas of the printing characters.




It is a feature of the invention to provide an improved ink roller assembly which has capillary sections of different lengths.




In accordance with a specific embodiment of the invention, there is provided an ink roller assembly with a first section comprised of molded plastics material, wherein the first section has a first axial shaft and a series of first discs on the first shaft, and wherein the first discs are closely spaced to provide first capillary chambers. A first porous sleeve is in contact with and spans the outer peripheries of the first discs. There is a second section also comprised of molded plastics material. The second section also has a second axial shaft and a series of second discs on the second shaft. The second discs are closely spaced to provide capillary chambers. There is a second porous sleeve in contact with and which spans the outer peripheries of the second discs. The first and second sections are axially aligned and are connected to each other.




In accordance with another embodiment of the invention, there is a first section with capillary chambers and a porous sleeve and a second section connected to the first section which has a porous sleeve but no capillary chambers.




In another embodiment of the invention, the invention provides an ink roller assembly which can be rotatably mounted on an inker shaft of an inking device. The ink roller has first and second sections connected to each other by a connector. Each of the first and second sections has a flange, a hollow shaft and a series of closely spaced discs which provide capillary chambers for retaining ink. The first section further includes a flexible resilient spring finger for releasably holding the ink roller on the inker shaft. There are preferably passages through the discs which allow for some flow of ink between capillary chambers and pressure equalization. The hollow shafts of the first and second sections have aligned openings for a receiving the inker shaft. The inker shaft has an annular groove for receiving the spring finger. There is a separate flexible resilient porous sleeve of ink retaining material in contact with and spanning the outer peripheries of the discs of both the first and second hub sections.




In yet another embodiment of the invention, a capillary section includes a series of closely spaced discs which provide capillary chambers for retaining ink. Passages interconnect the chambers to provide for some flow of ink between chambers and pressure equalization. A flange is disposed between the discs and a stub end. A porous sleeve of ink-retaining material is in contact with the outer peripheries of the discs.




In all the embodiments, varying the peripheral configurations of the discs can enhance the distribution of ink to the outer surface of the sleeve of ink retaining material.




It is preferred to have different inks in each section of the ink roller. One ink in one section can be a visible ink which can be readily seen following printing without activation or excitation, while the other ink in the other section can be a visible ink activatable or excitable following printing for coding purposes. Alternatively one ink in one section can be of one color and the other ink in the other section can be of a different color. In the event an ink is used which is visible but becomes invisible following printing, such an ink is considered to be an invisible ink in the context of this disclosure.




According to a specific embodiment, there is provided an improved method of printing on a record member, which comprises providing a print head with first and second printing members, providing an ink roller with a first porous ink-receptive sleeve containing a visible first ink and a second porous ink-receptive sleeve containing a visually alterable second ink, rolling the ink roller across the first and second printing members to cause the first sleeve to ink the first printing member with the first ink and to cause the second sleeve to ink the second printing member with the second ink, and simultaneously printing with the inked first and second printing members to produce printing with both the first and second inks on a record member.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a rotated exploded perspective view of an ink roller assembly in accordance with one embodiment of the invention;





FIG. 2

is an assembled mainly sectional view of the ink roller assembly of

FIG. 1

mounted on an inker shaft of an inking mechanism;





FIG. 3

is an enlarged fragmentary sectional view of a portion of the ink roller assembly shown in

FIGS. 1 and 2

;





FIG. 4

is a sectional view taken along line


4





4


of

FIG. 2

;





FIG. 5

is an exploded perspective view of an ink roller assembly in accordance with another embodiment of the invention;





FIG. 6

is a top plan view of the ink roller assembly of

FIG. 5

, but omitting the sleeve;





FIG. 7

is a partly broken away end elevational view taken along line


7





7


of

FIG. 6

;





FIG. 8

is a vertical sectional view of the ink roller assembly taken along line


8





8


of

FIG. 6

;





FIG. 9

is a fragmentary sectional view showing an alternative construction for the discs of the embodiments of

FIGS. 1 through 8

;





FIG. 10

is a sectional view taken along line


10





10


of

FIG. 9

;





FIG. 11

is a developed fragmentary view showing another manner in which the discs of the embodiments of

FIGS. 1 through 8

can be constructed;





FIG. 12

is an assembled sectional fragmentary view of an alternative form of ink roller assembly;





FIG. 13

is an assembled mainly sectional view of another embodiment of an ink roller assembly mounted on an inker shaft;





FIG. 14

is a sectional view taken generally along line


14





14


of

FIG. 13

;





FIG. 15

is a sectional view taken generally along line


15





15


of

FIG. 13

;





FIG. 16

is a fragmentary sectional view of a portion of the ink roller assembly of the embodiment of

FIGS. 13 through 16

;





FIG. 17

is a bottom plan view of a print head with a row of small dialable printing characters and a row of large dialable printing characters;





FIG. 18

is a view similar to

FIG. 13

, but without the inker shaft, and showing an alternative embodiment of the invention;





FIG. 19

is a view similar to

FIG. 18

, but showing another alternative embodiment of the invention;





FIG. 20

is a view similar to

FIG. 17

, but showing a fragmentary portion of yet another alternative embodiment;





FIG. 21

is an elevational view of a print head and platen and an intervening web of record members;





FIG. 22

is a view taken along line


22





22


of

FIG. 21

; and





FIG. 23

is a top plan view of a label printed according to the method of the invention, but showing a code which has been activated.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the embodiment of

FIG. 1 through 4

, there is shown an ink roller assembly generally indicated at


20


. The assembly is shown to include a first capillary section


21


, a second capillary section


22


and a porous ink retaining sleeve


23


. The capillary section


21


is connected to the capillary section


22


by a connector generally at


24


. The capillary sections


21


and


22


provides a capillary ink metering unit U. The capillary section


21


has a handle


25


, a flange or bearing roll


26


, a series of closely spaced discs


27


and a shaft portion or hub


28


with a connector portion


28


′. The shaft portion


28


has a tapered bore


38


. The connector portion


28


′ of the connector


24


is annular and has an annular external bead or tooth


29


with a lead-in or taper


30


. The capillary section


22


has an annular internal bead or tooth


31


and a lead-in or taper


32


. The capillary section


21


also has two abutment faces


33


and


34


which cooperate with respective abutment faces


35


and


36


on the capillary section


22


. The connector


24


is of the snap-type so that when the connector portion


28


′ is moved into bore or passage


37


, the connector portion


28


′ snaps into a locked position with the annular bead


31


. In the locked position, the abutment faces


33


and


35


, and


34


and


36


abut each other. Because of this construction there is an ink-tight seal between ink I and the bore or passage


37


on the inside of the hub section


22


. Thus, ink I will not migrate onto grooved inker shaft


40


of an inking mechanism (not shown) but shown in U.S. application Ser. No. 08/701,259 filed Aug. 22, 1996, incorporated herein by reference. The shaft


40


is shown to be stepped with a large diameter portion


41


and a small diameter portion


42


. The small diameter portion


42


has an annular external groove


43


near its terminal end


44


. The capillary section


21


has an integral flexible resilient spring finger


45


shown to be engaged in the groove


43


. To insert an ink roller assembly


20


onto the shaft


40


, the ink roller assembly


20


is slid onto the shaft


40


until the spring finger moves into the groove


43


. To remove the ink-roller assembly


20


, the user grasps the handle


25


and pulls the ink roller assembly


20


off the shaft


40


.




The capillary section


22


has a flange


46


and a hollow shaft portion or hub


47


with a series of outwardly extending closely spaced discs


48


. The discs


27


and


48


provide a long series of capillary chambers


49


extending between the flanges


26


and


46


. Supported by the discs


27


and


48


is the flexible resilient ink-retaining porous sleeve


23


. The sleeve


23


is under hoop-tension and makes direct contact with and spans across the outer peripheries of the discs


27


and


48


. Some of the capillary chambers


49


are on the capillary section


21


, but a greater number of the capillary chambers


49


on the capillary section


22


.




The capillary sections


21


and


22


have passages


27


′ and


48


′ through the discs


27


and


48


in the form of radical slots or cutouts. The passages


27


′ and


48


′ provide for some flow of ink between the passages and pressure equalization within and between the chambers


49


.




With reference to

FIG. 5

, there is shown another embodiment of ink roller assembly generally indicated at


50


. The assembly


50


is shown to include a shaft or shaft portion generally indicated at


51


, closely spaced discs


52


on the shaft


51


, a flange


53


on the shaft


51


and a stub end


54


which is a part of the shaft


51


. The flange


53


has an integrally molded annular projection or shoulder


55


. It is preferred that the shaft


51


and its stub end


54


, the discs


52


, the flange


53


and the shoulder


55


be of one-piece molded plastics construction and provide a capillary ink retaining unit U


1


. The flange


53


is disposed between the discs


52


and the stub end


54


. A flange or disc


56


having opposed projections


57


and


58


is shown to have been press-fitted onto the shaft


51


in

FIG. 5 through 8

. An end portion of the shaft


51


is considered to be a stub end


59


. The flange


56


has an annular central hole


60


provided with straight flutes


61


which compress when the stub end is received in the hole


60


. The flange


56


is likewise of one-piece molded plastics construction.




There is ink in capillary chambers


62


between the discs


52


. A flexible resilient porous ink-retaining sleeve


63


is shown in

FIG. 8

to be in contact with outer peripheries


64


of the discs


52


. The sleeve


63


is in hoop tension. As shown, there are passages


65


between the discs


52


. Each passage


65


is shown to be a radial through-cut or slot. The passages


65


are shown to be aligned in the axial direction. The shaft


51


is shown to have an axis A′ and the discs


52


are coaxial with the axis A′. The passages


65


provide for equalization of the pressure between the capillary chambers


62


and also promote some flow of ink between adjacent chambers


62


and to the sleeve


63


. This is beneficial both when charging the chambers


62


and the sleeve


63


with ink I and during use of the ink roller assembly


50


.




The charging of the chambers


49


,


62


or


74


can be performed by placing the unit U or U


1


and the respective sleeve


23


,


63


or


75


in a vat of ink and drawing a vacuum; and this charging can be accomplished either when the unit U or U


1


and the respective sleeve


23


,


63


or


75


are apart or when they are assembled.




With reference to

FIGS. 9 and 10

, there is shown an alternative form of discs


65


and


66


. The discs


27


,


49


and


52


can be modified as disclosed in

FIGS. 9 and 10

. The discs


65


and


66


have different outside diameters, with the discs


66


having a slightly larger diameter than the discs


65


. A sleeve


67


is like the sleeves


23


and


63


in that it is under hoop tension and is ink receptive. The purpose of the different diameters is to promote the transference of ink from the capillary chambers


68


to the sleeve


67


. There are aligned passages


69


through the discs


65


and


66


as shown in

FIGS. 9 and 10

. By way of example not limitation, the difference in the diameters of the discs


65


and


66


is on the order of 0.005 inch.





FIG. 11

shows a developed view of a series of discs in which alternate discs


70


and


71


have undulating peripheries having high points


72


and low points


73


. The discs


70


and


71


also have passages


74


like the passages


49


and


62


. By way of example not limitation, the high points


72


have a pitch P of 20 degrees and consequently the low points also have a pitch of 20 degrees. Thus, there are eighteen high points and eighteen low points per disc. Every other disc


70


and


72


is offset as illustrated in FIGS.


11


and


12


.

FIG. 11

shows the high points


72


of the discs


70


aligned, and out of alignment with the high point


72


of the disc


71


. The provision of discs with a variable peripheral edge configuration as shown in

FIGS. 11 and 12

is applicable to the embodiment of

FIGS. 1 through 4

, the embodiment of

FIGS. 5 through 8

, the embodiment of

FIGS. 13 through 16

, and the embodiments of each of

FIGS. 17

,


19


and


20


. Such variable edge configurations promote flow of ink from capillary passages


66


to the porous sleeve


67


.




With reference to the embodiment of

FIGS. 13 through 16

, there is shown an ink roller assembly generally indicated at


75


rotatably mounted on the shaft


40


. The ink roller assembly


75


is shown to have sections


76


,


77


and


78


. The section


77


has a shaft or shaft portion


79


and a series of parallel discs


80


extending radially outwardly from the shaft


79


. The discs


80


are closely spaced to provide a series of capillary chambers


81


. The discs


80


are located between flanges


82


and


83


which provide annular lands


84


and


85


. A porous ink-receptive sleeve


86


is received about or spans the discs


80


and the flanges


82


and


83


. Ink I shown by short generally horizontal lines in

FIG. 16

is received in the capillary chambers


81


and in the porous sleeve


86


. The sections


77


and


78


can be considered to be ink-carrying sections. The sleeve


86


before being applied over the section


77


has a small inside diameter than the outside diameters of the discs


80


and the flanges


82


and


83


so that the sleeve


86


is under slight tension. The sleeve


86


seals against the lands


84


and


85


to obviate ink I escaping from adjacent capillary chambers


81


. The section


77


also has a flange or flange portion


87


against which one end of the sleeve


86


abuts. As is apparent from

FIGS. 13

,


14


and


15


, the shaft


79


, the discs


80


, the flanges


82


,


83


and


87


and the sleeve


86


are annular. The shaft


79


is shown to be hollow with a larger inside diameter than the outside diameter of the shaft portion


42


. One marginal end portion


88


of the shaft


79


is tubular and has an annular external tooth


89


which is tapered or has a lead-in as shown at


90


. The entire section


77


is of one-piece molded plastics construction.




The section


78


has a shaft or shaft portion


91


which has an annular internal tooth


92


which engages the tooth


89


to hold the sections


77


and


78


securely to each other. The plastics material of which the sections


77


and


78


are constructed can yield resiliently to enable the tooth


89


to snap over the tooth


92


during connection of the sections


77


and


78


. The teeth


89


and


92


hold the sections


77


and


78


securely locked to each other. The teeth


89


and


92


provide a snap-fit connection. The shaft


91


has a notch


93


which receives an abutment or shoulder


94


on the shaft


79


. The section


78


also has a series of closely spaced parallel discs


95


which provide a series of capillary chambers


96


. The capillary chambers


96


are disposed between the flanges


97


and


98


which provide respective lands


99


and


100


. A porous ink-receptive sleeve


101


is received about the discs


95


and the flanges


97


and


98


. Lands


99


and


100


provide a seal against seepage of ink I′. The sleeve


101


, like the sleeve


86


, has a lesser inside diameter than the outside diameter of the discs


95


and flanges


97


and


98


before assembly onto the section


78


and is thus under slight tension. The sleeve


101


abuts against flanges


87


and


102


.




As best shown in

FIG. 14

, there are aligned passages


103


through all the discs


80


and as best shown in

FIG. 15

there are aligned passages


104


through all the discs


95


for reasons stated above.




The section


76


has similarities to the section


21


although it does not have any capillary passage. The section


76


has a shaft or shaft portion


105


with a tubular marginal end portion


106


having an annular external tooth


107


. The tooth


107


has a taper or lead-in


108


. A flexible resilient spring finger


109


projects outwardly from the other end of the shaft


105


. The shaft


79


has an annular internal tooth


110


which engages the annular tooth


107


. The tooth


110


has a taper or lead-in


111


. The plastics material of which the sections


76


and


77


are constructed can yield resiliently to enable the tooth


107


to snap over the tooth


110


during connection of the sections


76


and


77


. The teeth


107


and


110


hold the sections


76


and


77


securely locked to each other. The teeth


107


and


110


provide a snap-fit connection. The shaft


79


also has notches


112


and


113


which receive respective shoulders


114


and


115


. The teeth


107


and


110


hold the sections


76


and


77


securely locked to each other. The section


76


also has a flange


116


which abuts the flange


82


and one end of the sleeve


86


. The other end of the sleeve


86


abuts the flange


87


. The section


76


also has a handle


117


.




The shaft


40


also has a tapered portion


42


′ which is in contact with tapered inner surface


118


of the hollow shaft


105


. Reduced portion


42


of the shaft


41


is received within and spaced from shafts


79


and


91


.




The flanges


102


and


116


serve as bearing rolls which roll along rails


119


and


120


of a print head generally diagrammatically indicated at


121


. The print head


121


is shown spaced from the ink roller assembly


75


for clarity. When the flanges


102


and


116


roll across the rails


119


and


120


the sleeves


86


and


101


ink respective rows of printing characters


122


and


123


.





FIG. 16

shows the inks I and I′ represented by short wavy lines. The inks I and I′ can be different from each other in a variety of ways because the capillary chambers


81


and the sleeve


86


are isolated respectively from the capillary chambers


96


and the sleeve


101


. For example, the inks I and I′ can differ in color, viscosity and/or type. For example one ink I can be black and the ink I′ can be red. The ink I can be of a type which is visible to the human eye under conditions of ordinary lights and the ink I′ can be a security ink invisible to the human eye under conditions of ordinary light but can become visible when excited as by a chemical or by, for example, ultraviolet light. In U.S. Pat. No. 5,774,160 to A. Gundjian, the disclosure of which is incorporated herein by reference, in EXAMPLE 2, the latent image is made visible by a developer. In another example, the entire record member to be printed is coated with a first coating and an excitable ink I′ is printed over the first coating, as in U.S. Pat. No. 5,421,869 to A. Gundjian, the disclosure of which is incorporated herein by reference. See also U.S. Pat. No. 5,516,362 to A. Gundjian, the disclosure of which is incorporated herein by reference. A difference of viscosity between the inks I and I′ will affect the rates at which ink is applied by the sleeves


86


and


101


. It should be appreciated that inks I and I′ are not shown by short wavy lines in

FIGS. 13

,


14


and


15


for the sake of clarity.




It is evident from

FIG. 13

that each of the sections


77


and


78


has the same number of capillary chambers, namely, eleven and that the sleeves


86


and


101


are the same size. It is also evident that the printing characters


121


and


122


are the same size or area, and therefore generally the same amount of ink is required for each of the characters


122


and


123


. The ink capacity of the section


77


and the sleeve


86


and the ink capacity of the section


78


and the sleeve


101


are the same.




When it is desired to ink a print head such as the print head


124


shown in

FIG. 17

, wherein the areas of the printing characters


125


of one row R


1


differ from the areas of the printing characters


126


of the other row R


2


, according to the invention the ink capacity and/or the ink delivery rate of the sections is desirably tailored to the ink requirements of the characters


125


and


126


as also is evident in each of the embodiments of

FIGS. 18

,


19


and


20


.




Print heads


121


and


124


are preferably arranged relative to the ink roller of the invention so that the sleeve of each section is aligned with and inks one line of printing characters. Such an arrangement is disclosed in U.S. Pat. No. 4,280,863. In this arrangement the axis of the ink roller extends in a direction perpendicular to the direction in which both lines of printing characters extend. Details of a typical two-line print head are disclosed in U.S. Pat. No. 4,334,470.




The embodiment of

FIG. 18

is the same as the embodiment of

FIGS. 13 through 16

except that section


77


A is longer (larger) than section


77


, and section


78


A is (smaller) than section


78


. Section


77


A has a larger ink capacity and number of discs


80


A and capillary chambers


81


A and ink capacity than Section


77


, namely, the section


77


A has fifteen capillary chambers


81


A. Section


78


A has a smaller ink capacity and number of disc


95


A and capillary chambers


96


A and ink capacity than section


78


. Also, the sleeve


86


A is longer than the sleeve


86


, and the sleeve


101


A is shorter than the sleeve


101


. It is evident that the sleeve


86


A is longer than the sleeve


101


A. Thus, because of the different amounts of ink required for the printing characters


125


and


126


over the life of the ink roller assembly


75


A based on the different areas of the respective printing characters


125


and


126


, the ink capacities of the sections


77


A and


78


A are made to correspondingly large and small respectively. The ink roller assembly


75


A is identical in all other respects to the ink roller assembly


75


of the embodiment of

FIGS. 13 through 16

. In the embodiment of

FIG. 18

, the same reference characters are used wherever possible to designate like or similar components with the addition of the letter “A”.




In the embodiment of

FIG. 19

, the section


77


B is identical to section


77


A. The difference between sections


78


A and


78


B is that section


78


A has discs


95


and capillary chambers


96


A, whereas section


78


B has no capillary chamber. The sleeve


101


B is thicker than the sleeve


101


or


101


A and consequently contains more ink. However, the sleeve


101


B contains less ink than the amount of ink I in sleeve


101


A taken together with the amount of ink I′ in capillary chambers


96


A. The ink roller assembly


75


B is identical to the ink roller assembly


75


A in all other respects. In the embodiment of

FIG. 19

, the same reference characters are used wherever possible to designate like or similar components with the addition of the letter “B”.




The ink roller assembly


75


C is the same as the ink roller assembly


75


A, except that section


78


C has shorter discs


95


C and capillary chambers


96


C containing less ink than the capillary chambers


96


A and the sleeve


101


C is thicker than sleeve


101


A. The difference between the embodiments of

FIGS. 18 and 20

is that the combined amounts of ink contained in the sleeve


101


A and the capillary chambers


96


A is greater than the combined amounts of ink contained in the sleeve


101


C and capillary chambers


96


C. In the embodiment of

FIG. 20

, the same reference characters are used wherever possible to designate like or similar components with the addition of the letter “C”.




It should be noted that the sections


77


A,


77


B and


77


C are identical.




With reference to

FIG. 21

, there is shown the print head


124


and a stationary platen


127


. A composite web C has record members R releasably secured to a carrier web W by pressure sensitive adhesive


128


′. The record members R are labels, but may be tags, if desired. The printing characters


125


and


126


are inked by the respective inks I and I′ of any of the ink roller assemblies


75


A,


75


B or


75


C. In the event the printing characters


125


are inked with a visible human readable ink I and the printing characters


126


are inked with invisible ink I′, the printing caused by the printing characters will not be visible when printed on the record members R without excitation or activation of the invisible ink I′.




In order to ink the printing characters


125


and


126


, the print head


124


is moved away from the platen


127


to a greater extent than shown in FIG.


21


. The ink roller assembly


75


A,


75


B or


75


C is then rolled on the rails


119


and


120


to ink the printing characters


125


and


126


simultaneously with respective inks I and I′. Assuming that the record member R to be printed is in the printing position between the print head


124


and the platen


127


, the inked print head


124


is moved into cooperation with the platen


127


and the intervening record member R.




With reference to

FIG. 22

, indicia


128


have been preprinted on the record members R. The indicia


128


may take any desired form, such as a store name or logo. When the printing characters


125


print on the record member R, the resultant printing


129


is visible to the human eye under ordinary lighting conditions as shown in

FIG. 22

, but the printing caused by the characters


126


is not visible (and therefore not shown in

FIG. 22

) because, in the preferred embodiment, invisible ink I′ is used.





FIG. 23

shows one of the printed record members R applied to merchandise M. The printing


130


made by printing members


126


inked with invisible ink I′ is superimposed on the indicia


128


and is visible upon excitation or activation, as illustrated.




In the various embodiments of

FIGS. 13 through 16

,


18


,


19


and


20


, the sleeves are assembled onto their respective sections in subassemblies, namely, section


77


and sleeve


86


, section


78


and sleeve


101


, section


77


A and sleeve


86


A, section


77


B and sleeve


86


B, section


78


B and sleeve


101


B, section


77


C and sleeve


86


C, and section


78


C and sleeve


101


C, and each such subassembly is inked as by placing it in a tank of ink and then drawing and thereafter releasing a vacuum so that the respective capillary chambers and porous sleeves are inked. There is a different tank for each type of ink. The differently inked subassemblies are snapped together following such inking.




Various components are referred to as first, second and third, but such language does not have any special meaning or importance aside from distinguishing one part from the other for ease of understanding.




By way of example, not limitation, it is preferred that the spacing between the discs of the above disclosed embodiments be less than 0.02 inch and most preferably about 0.016 inch. The passages


27


′,


48


′,


65


and


74


are about 0.006 inch in width and extend from the shaft to the outer peripheries of the discs


27


,


48


,


52


,


70


and


71


. The discs


27


,


48


,


52


,


70


and


71


are preferably about 0.012 inch in thickness.




Other embodiments and modifications of the invention will suggest themselves to those skilled in the art, and all such of these as come within the spirit of this invention are included within its scope as best defined by the appended claims.



Claims
  • 1. An ink roller assembly, comprising: a first section comprised of molded plastics material, the first section having a first axial shaft and a series of first discs on the first shaft, the first discs being closely spaced to provide first capillary chambers, the first discs having outer peripheries, a first porous sleeve in contact with and spanning the outer peripheries of the first discs, a second section comprised of molded plastics material, the second section having a second axial shaft and a series of second discs on the second shaft, the second discs being closely spaced to provide second capillary chambers, ink in the first and second capillary chambers, the second discs having outer peripheries, a second porous sleeve in contact with and spanning the outer peripheries of the second discs, and the first and second sections being axially arranged and connected to each other.
  • 2. An ink roller as defined in claim 1, wherein the second section is shorter than the first section.
  • 3. An ink roller assembly as defined in claim 1, wherein the first section has a greater ink capacity than the second section.
  • 4. An ink roller assembly as defined in claim 1, wherein the viscosity of the ink in the first section differs from the viscosity of the ink in the second section.
  • 5. An ink roller assembly as defined in claim 1, wherein the color of the ink in the first section differs from the color of the ink in the second section.
  • 6. An ink roller assembly as defined in claim 1, wherein the number of first capillary chambers is greater than the number of second capillary chambers.
  • 7. An ink roller assembly as defined in claim 1, wherein the size of the first capillary chambers differs from the size of the second capillary chambers.
  • 8. An ink roller assembly as defined in claim 1, wherein the size and number of first capillary chambers is greater than both the size and number of second capillary chambers.
  • 9. An ink roller assembly as defined in claim 1, wherein the first sleeve is longer than the second sleeve.
  • 10. An ink roller assembly as defined in claim 1, including a snap-fit connection between the first and second sections.
  • 11. An ink roller assembly as defined in claim 1, wherein the first and second shafts are connected to each other.
  • 12. An ink roller assembly as defined in claim 1, wherein the first sleeve and the first capillary chambers are provided with visible ink and the second sleeve and the second capillary chambers are provided with an invisible ink.
  • 13. An ink roller assembly as defined in claim 1, wherein the second sleeve and the second capillary chambers are provided with a visibly alterable ink.
  • 14. An ink roller assembly as defined in claim 1, the first and second shafts being hollow, a third section comprised of molded plastics material, the third section being connected to one of the first and second sections and including a flexible resilient spring finger to releasably retain the ink roller on a shaft received within the hollow first and second shafts.
  • 15. An ink roller assembly as defined in claim 14, wherein the third section includes a flange adjacent to one of the sleeves.
  • 16. For an ink roller assembly, a first section comprised of molded plastics material, the first section having a first axial shaft and a series of first discs on the first shaft, the first discs being closely spaced to provide first capillary chambers, a second section comprised of molded plastics material, the second section having a second axial shaft and a series of second discs on the second shaft, the second discs being closely spaced to provide second capillary chambers, wherein the first section is longer than the second section, and wherein the first and second sections are axially arranged and are connected to each other.
  • 17. For an ink roller assembly as defined in claim 16, including a flange between the first and second capillary chambers.
  • 18. For an ink roller assembly as defined in claim 16, wherein one of the first and second sections includes a flexible resilient spring finger.
  • 19. An ink roller assembly, comprising: a first section comprised of molded plastics material, the first section having a first axial shaft and a series of discs on the first shaft, the discs being closely spaced to provide capillary chambers, the discs having outer peripheries, a first porous sleeve in contact with and spanning the outer peripheries of the discs, a second axial section comprised of molded plastics material and connected to the first section, the second section having a second porous sleeve, wherein the first sleeve and the capillary chambers and the second sleeve contain ink.
  • 20. An ink roller assembly as defined in claim 19, wherein the ink in the first sleeve and the capillary chambers differs from the ink in the second sleeve.
  • 21. An ink roller assembly as defined in claim 19, wherein the first and second sections are connected by a snap-fit connection.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of U.S. patent application Ser. No. 08/988,256, filed Dec. 10, 1997 now U.S. Pat. No. 5,906,161.

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2714851 Schnackel Aug 1955
3134327 Sebanc May 1964
3167009 Sloane Jan 1965
3738269 Wagner Jun 1973
3783083 Jenkins Jan 1974
3812782 Funahashi May 1974
3957562 Hamisch, Jr. May 1976
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4280863 Hamisch, Jr. et al. Jul 1981
4334470 Hamisch, Jr. Jun 1982
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Foreign Referenced Citations (1)
Number Date Country
825121 Feb 1998 EP
Continuation in Parts (1)
Number Date Country
Parent 08/988256 Dec 1997 US
Child 09/288436 US