Patent Application
20100013898
This disclosure relates generally to phase change ink sticks that would be used in compatible ink jet printers.
Solid ink or phase change ink printers conventionally receive ink in a solid form, either as pellets or as ink sticks. The solid ink pellets or ink sticks are typically inserted through an insertion opening of an ink loader for the printer, and the ink sticks are pushed or slid along the feed channel by a feed mechanism and/or gravity toward a heater plate in the heater assembly. The heater plate melts the solid ink impinging on the plate into a liquid that is delivered to a print head for jetting onto a recording medium.
One difficulty faced in solid ink technology is differentiation and identification of ink sticks to ensure the correct loading and compatibility of an ink stick with the imaging device in which it is used. Provisions have been made to ensure that an ink stick is correctly loaded into the intended feed channel and to ensure that the ink stick is compatible with that printer. One such provision is directed toward physically excluding wrong colored or incompatible ink sticks from being inserted into the feed channels of the printer. For example, the correct loading of ink sticks has been accomplished by incorporating keying, alignment and orientation features into the exterior surface of an ink stick. These features are protuberances or indentations that are located in different positions on an ink stick. Corresponding keys or guide elements in the ink loader of the phase change ink printer exclude ink sticks which do not have the appropriate perimeter key elements while ensuring that the ink stick is properly aligned and oriented in the feed channel. Due to the relatively small size of ink sticks, visually recognizable words, numbers or other such identifiers, are correspondingly much smaller so it is generally impractical to apply identifiers more extensive than a logo or color slot symbol on surfaces of the sticks that would be viewed by a user. Manufacturing limitations and ink material robustness vulnerability, such as scrapes, cracking, flaking, chipping and the like, have historically prevented application of such identification on ink sticks.
World markets with various pricing and color table preferences, however, have created a situation where multiple ink types may exist in the market simultaneously with nearly identical size/shape ink and/or ink packaging. Thus, ink sticks may appear to be substantially the same but, in fact, may be intended for different phase change printing systems due to factors such as, for example, ink formulation, service/supplies contracts, market pricing or color table. Due to the broad range of possible ink stick configurations, marketing strategies, pricing, etc., differentiating the inks sticks so only appropriate ink is accepted by a printer requires various ink shapes and physical keying. The resulting proliferation of various different ink stick configurations representing different part numbers or stock keeping unit numbers creates problems of identification since historical stick forms, absent packaging, cannot be easily or accurately deciphered as to intended usage. This situation can arise at locations where multiple product models are in use simultaneously or with bulk storage of unpackaged ink, such as at a manufacturing facility, distribution center or customer site. Unpackaged bulk ink may be an aspect of a waste reduction effort by a supplier or customer. These and similar situations are becoming increasingly significant because of different ink formulations and concurrent sales arrangements or programs in a global market place. Ink sticks with feature sets that can be conveniently translated into useful identification are needed.
A solid ink stick has been developed that facilitates identification of the ink stick without having to attempt insertion of the ink stick into a printer by utilizing identification patterns formed on the ink stick that may be visually deciphered to determine information pertaining to the ink stick. In particular, a solid ink stick is comprised of an ink stick body formed of a phase change ink material. The ink stick body is configured for inclusion in a first set of ink sticks and has substantially a same size and shape as other ink sticks in the first set of ink sticks and ink sticks in a second set of ink sticks. The first set of ink sticks is of a different series than the second set of ink sticks. An identification pattern is formed on the ink stick body. The identification pattern is one identification pattern in a set of identification patterns. The identification pattern formed on the pattern area of the ink stick body is visually discernible from the other identification patterns in the set.
In another embodiment, a plurality of ink sticks is provided that includes a first set of multi-color ink sticks being of a first series; and a second set of multi-color ink sticks being of a second series. Each ink stick in the first set of ink sticks and the second set of ink sticks is substantially the same size and shape. Each ink stick in the first set of ink sticks and the second set of ink sticks includes a pattern area in the same position on each respective ink stick. The plurality of ink sticks includes a set of identification patterns. Each identification pattern in the set comprises a variation of a pattern that enables each identification pattern to be visually discernible from the other identification patterns in the set. Each identification pattern in the set is assigned to correspond to one of the ink sticks in the first and second sets of ink sticks, and the identification pattern is formed in the pattern area of the corresponding ink stick.
In yet another embodiment, a system for identifying ink sticks is provided. The system comprises a first set of multi-color ink sticks being of a first series; and a second set of multi-color ink sticks being of a second series. Each ink stick in the first set of ink sticks and the second set of ink sticks is substantially a same size and shape. Each ink stick in the first set of ink sticks and the second set of ink sticks includes an identification pattern formed thereon with each identification pattern formed on an ink stick being visually discernible from the identification patterns formed on the other ink sticks. The system includes a matching representation of each of the identification patterns formed on the ink sticks of the first and second sets. The matching representation includes information associated with each identification pattern.
a-4d are elevational views of ink sticks having variations of an identification pattern.
a shows an embodiment of a visual pattern with an angled inset bottom that is rotated relative to the ink stick body to different orientations in each stick of two ink stick sets.
b is yet another variation of a visual pattern of inset areas for two ink stick sets.
For a general understanding of the present embodiments, reference is made to the drawings. In the drawings, like reference numerals have been used throughout to designate like elements. As used herein, the term “printer” refers, to reproduction devices in general, such as printers, facsimile machines, copiers, and related multi-function products; and the term “print job” refers, for example, to information including the electronic item or items to be reproduced. References to ink delivery or transfer from an ink cartridge or housing to a printhead are intended to encompass the range of melters, intermediate connections, tubes, manifolds and/or other components and/or functions that may be involved in a printing system but are not immediately significant to the present disclosure.
Referring now to
The embodiment of
Operation and control of the various subsystems, components, and functions of the machine or printer 10 are performed with the aid of a controller 38. The controller 38, for example, may be a micro-controller having a central processor unit (CPU), electronic storage, and a display or user interface (UI). The controller reads, captures, prepares and manages the image data flow between image sources 40, such as a scanner or computer, and imaging systems, such as the printhead assembly 20. The controller 38 is the main multi-tasking processor for operating and controlling many or all of the other machine subsystems and functions, including the machine's printing operations, and, thus, includes the necessary hardware, software, etc. for controlling these various systems.
Referring now to
In the embodiment of
An ink stick may take many forms One exemplary solid ink stick 100 for use in the ink delivery system is illustrated in
Ink sticks may include a number of features that aid in correct loading, guidance, sensing and support of the ink stick when used. These loading features may comprise protrusions and/or indentations that are located in different positions on an ink stick for interacting with key elements, guides, supports, sensors, etc. located in complementary positions in the ink delivery system. Loading features may be categorized as insertion features or feeding features. Insertion features such as exclusionary keying elements and orientation elements are configured to facilitate correct insertion of ink sticks into the loading station and, as such, are substantially aligned with the insertion direction L of the loading station. As an example, the ink stick of
Each color for a printer may have a unique arrangement of one or more key elements in the outer perimeter of the ink stick to form a unique cross-sectional shape for that particular color ink stick. The combination of the keyed openings in the key plate and the keyed shapes of the ink sticks insure that only ink sticks of the proper color are inserted into each feed channel. A set of ink sticks is formed of an ink stick of each color, with a unique key feature arrangement for ink sticks of each color. Insertion keying may also be used to differentiate ink sticks intended for different models of printers. One type of insertion key may be placed in all the keyed openings of feed channels of a particular model printer. Ink sticks intended for that model printer contain a corresponding insertion key element. An insertion key of a different size, shape, or position may be placed in the keyed openings of the feed channels of different model printers. Ink stick descriptions of or similar to “substantially the same shape” are intended to encompass keying and form variations that physically and/or visibly differentiate the sticks of a set or sets from one another but where, absent those one or more features, would appear to be substantially the same shape. Likewise for size even though some mass variation beyond color formulation may be involved.
Although not depicted, the ink stick may include feeding features, such as alignment and guide elements, to aid in aligning and guiding ink sticks as they are moved along the feed channels to reduce the possibility of ink stick jams in the feed channel and to promote optimum engagement of the ink sticks with an ink melter in the ink melt assembly. Feeding features, therefore, may be substantially aligned with the feed direction F of the ink delivery system in order to interact with ink stick guides and/or supports in the ink delivery system. An ink stick may have any suitable number and/or placement of loading (i.e. insertion and/or feeding) features.
in order to increase the ability of a printer control system to gain information pertaining to ink sticks that are utilized in the imaging device, ink sticks may be provided with sensor features for conveying ink stick data, or ink stick identifiers, to the print control system. Sensor features are configured to interact with a sensor system in the ink delivery system to generate one or more signals that correspond to the ink stick identifier(s). An ink stick identifier may comprise one or more values, alphanumeric characters, symbols, etc. that may be associated with a meaning by an imaging device control system. In one embodiment, information may be encoded into an ink stick by selecting at least one unique ink stick identifier to be indicated by the sensor features of an ink stick and implementing an encoding scheme such that the signals generated by sensor features on the ink stick correspond to the ink stick identifier selected. In this way, sensor features may be used to embed information onto the ink stick that identifies the ink stick, such as a serial number, an identification code, or other index mechanism, an origin of the ink stick, ink stick formulation, date of manufacturing, color, part number, stock keeping unit (SKU) number, etc. Ink stick identifiers may be read by an imaging device control system and translated into control and/or attribute information pertaining to the ink stick. For example, the control system may use the ink stick identifier as a lookup key for accessing data stored in a data structure, such as, for example, a database or table. The data stored in the data structure may comprise a plurality of possible identifiers with associated information corresponding to each identifier. It should be noted that a given ink stick configuration, representing a particular ink stick part number, may be used as or designated for multiple stock keeping unit (SKU) numbers, as example, in a package of one stick or a package of four sticks or in unpackaged bulk, where each are inventoried and sold independently.
While the use of keying and sensor features on ink sticks may be effective in ensuring that ink sticks are correctly loaded and compatible with the printer in which they are used, the use of keying and sensor features is limited in that the identification or authentication of an ink stick cannot be done without attempting to insert an ink stick into the printer to see if the keying features on the ink stick match the keying features of an insertion opening of the ink loader or to see if sensor features on an ink stick indicate to the control system that the ink stick is compatible with the printer.
In order to provide an inventory person or a printer operator with a visual identification means that facilitates identification and differentiation of ink sticks without having to attempt insertion of the ink stick into the printer, ink sticks may be provided with visually recognizable or readable markings either on a surface of the ink stick or as the shape of the ink stick itself. Visual markings typically legible and thus meaningful would consist of numbers and/or letters and may include part numbers, stock keeping unit (SKU) designations, or other form of textual markings that may be imprinted, stamped, etched, laser cut, etc. into a surface of an ink stick and that may be read by a printer operator to identify an ink stick. Due to the wide range of possible ink stick configurations, ink stick SKU's, part numbers, etc., however, providing each ink stick configuration, SKU, or part number with a separate unique identifier may increase the complexity and cost of manufacturing ink sticks. For example, the different marking devices and/or methods required to provide unique markings for all manufactured ink sticks may be expensive and add steps to the manufacturing process. Feature size, material robustness vulnerability and the limitations of ink material may make such marking impractical or impossible.
As an alternative to marking or imprinting ink sticks with different part numbers, SKU's, etc., a method for visually identifying ink sticks has been developed that utilizes visually discernible identification patterns incorporated into one or more surfaces of an ink stick that allow ink sticks to be uniquely identified visually. For purposes of the present specification and claims, the term “visually discernible” is to be construed in terms of an unaided or naked human eye. Identification patterns are formed of one or more surface features, or elements. The pattern elements that make up the patterns advantageously have geometry that is capable of being easily formed or incorporated and visually discernible without magnification. For example, the elements that make up the patterns may be protrusions, depressions, steps, insets, slopes and combinations that may comprise, in all or in part, variation in size, orientation, mirror images, angles, etc. In addition, pattern elements of the pattern may be round, square, or any suitable shape, have radiuses, ellipsis, angles, etc. Pattern elements such as these are relatively simplistic in form and may be easily incorporated into ink sticks formed or manufactured by various techniques, such as pour molding or injection molding. Such features may be formed with tooling inserts that are movable in the tooling and thus may eliminate the need for full tool or insert replacement when reconfiguring the molding tool for different ink stick types or configurations.
In addition, by utilizing patterns that are made up of features that are simplistic in form, sets of identification patterns may be devised that are substantially similar, for example, by using similarly sized and shaped pattern elements for each pattern in a set of patterns. A set of unique identification patterns may be generated from a substantially equivalent set of patterns by varying, in a visually discernible or detectable manner, the placement, number, size, shape, etc. of one or more of the pattern elements in each pattern so that each identification pattern in a set of related patterns is different from every other pattern in the set. Slight variations from pattern to pattern in a set allows each different ink stick configuration to be formed or manufactured with a unique identification pattern with only a slight or minimal modification to the tooling or process used to form the unique identification pattern from ink type to ink type or even from ink stick to ink stick.
A set of related identification patterns may be associated with a particular ink stick set, type or configuration where the ink set includes multiple ink sticks that may be otherwise identical in form but includes unique colors, ink formulation, compatibility with a specific printer model or platform, different marketing programs, different geographic distribution areas, etc. A different unique identification pattern in a set of related identification patterns may be assigned to correspond to each ink stick in an ink set in order to differentiate the ink sticks in the set, for example, by at least one of color, formulation, printer compatibility, marketing program, and distribution area. Substantially any information pertaining to an ink stick or to the printer in which it is to be used may be associated with identification patterns by assigning a particular identification pattern to correspond to ink stick information such as the appropriate insertion opening for the ink stick, an alpha and/or numeric designation, such as a part number, SKU, or other unique identifier, the product model, printer platform or series that the ink is compatible with, etc. Information pertaining to a particular ink stick may then be embedded in the ink stick by selecting the appropriate identification pattern and forming the pattern in a predetermined location on the ink stick.
a-4d show an embodiment of how a set of ink sticks 100a-100d may be differentiated by a set of related identification patterns 200a-200d. In this embodiment, the identification pattern 200 on each ink stick 100 is related in that each pattern is made of the same number of pattern elements 204, in this case four, and each pattern element 204 of each identification pattern 200 has substantially the same size and shape. In
There are four ink sticks depicted in
As can be seen in the embodiment of
Information may be associated with the identification patterns depicted in
Referring now to
As mentioned above, information pertaining to an ink stick or to the printer in which it is to be used may be associated with identification patterns by assigning a particular identification pattern to correspond to ink stick information such as the appropriate insertion opening for the ink stick, an alpha and/or numeric designation, such as a part number, SKU, or other unique identifier, the product model, printer platform or series that the ink is compatible with, etc. The ink stick data or information that is desired to be associated with a particular ink stick may then be embedded in the ink stick by selecting the appropriate identification pattern and forming the selected pattern in the pattern area of the ink stick.
The identification patterns incorporating pattern elements as described above enable unmagnified visual clarification of differences between sticks. While information embedded in a particular pattern may be determined by memorization of the various patterns and the associated information pertaining to each pattern, other methods of deciphering the visually discernible identification patterns may be utilized. For example, determining the information or unique identification associated with an identification pattern may be performed by comparison of an undetermined identification pattern with a matching representation of the pattern from, for example, an identification pattern from a known ink stick configuration, or by comparison of an undetermined identification pattern to a visual representation of the pattern that may be, for example, on a print out, an imaging screen, ink loader or product label, display panel, etc.
In one embodiment, visual representations of identification patterns may comprise pattern keys that display at least one identification pattern or a set of related identification patterns along with information associated with the patterns such as ink color, printer model, part number, SKU, etc. For example,
a shows another example of a visual pattern, this time with an angled inset bottom that is rotated relative to the ink stick body to different orientations in each stick of two ink stick sets.
As an alternative to using a visual representation of the identification patterns and using a visual comparison between an unidentified pattern and the representation to determine the information associated with the pattern, identification patterns may be identified and the associated information determined using an electronic scanning device or sensor apparatus capable of determining which identification pattern is present on an ink stick from a range of programmed patterns. Such an apparatus may be a portable unit, may be built into stationary inventory control equipment or may be incorporated into the imaging device itself or one of its components or assemblies such as a document scanner.
Those skilled in the art will recognize that numerous modifications can be made to the specific implementations described above. Therefore, the following claims are not to be limited to the specific embodiments illustrated and described above. The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others.
