Ink-supplied printer head and ink container

Information

  • Patent Grant
  • 6276785
  • Patent Number
    6,276,785
  • Date Filed
    Wednesday, June 7, 1995
    29 years ago
  • Date Issued
    Tuesday, August 21, 2001
    23 years ago
Abstract
An ink tank cartridge for an ink-jet type recording apparatus is provided. The ink tank cartridge comprises a first chamber and a second chamber formed adjacent the first chamber. A porous member is housed in the second chamber. A partition wall separates the first chamber from second chamber, which communicate through a communication hole therethrough which extends along a portion of the width of the partition wall. An ink supply port extends through a wall of the first chamber and supplies ink to the exterior of the cartridge from the porous member. An air vent is spaced from the ink supply port provides ambient air to the second chamber. The pressure in the first chamber and the second chamber is at a value less than normal atmospheric pressure, and a pressure difference which retains the ink in the first chamber is also maintained between the first and second chambers by the surface tension of the porous member in the vicinity of the communicating hole. The first and second chambers, partition wall, communicating hole, air vent port and ink supply port are positioned and dimensioned so that a pressure difference between the chambers is not maintained as ink is transmitted through the ink supply port, and ink is supplied from the first chamber to the porous member in the second chamber as required until the pressure difference between the chambers is restored.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to an ink-supplied printer head being supplied with ink from an ink supply tank and more particularly to an ink supply tank which allows for the continuous supply of ink to the printer head while avoiding adverse effects from temperature, atmospheric changes or vibrations. The present invention allows for a larger volume of ink in the ink supply tank and allows for a greater percentage of the ink in the tank to be transferred to the printer head. Also, the present invention comprises a tank with transparent sides so the user is able to easily determine the remaining quantity of ink, and also means for dampening of the unwanted movement of ink within the ink supply tank.




This invention also relates to an ink cartridge for an ink jet printer in which an ink jet recording head, and an ink cartridge are mounted on a movable carriage, and in particular an ink jet cartridge in which upon depletion of the ink from the old cartridge, is replaced with a new ink cartridge.




Ink supply systems for a wire dot matrix printer are known in which no ink ribbon is used, but ink is supplied from an ink tank to the distal ends of the wire and transferred from the wires directly to a sheet of print paper. Portions of these ink supply systems, including the supply tanks thereof, are also adaptable to be used in ink jet type printers.




In the prior art, improved ink storage and delivery was achieved by providing a porous member in an ink tank that essentially filled the tank and carried essentially the entire supply of ink. It was found that while this construction offered substantial improvement over the prior art, the use of the full porous member limited the quantity of ink which would be stored in an ink tank of a given size, increasing the frequency of ink tank replacement.




A prior art ink jet printer in which an ink containing unit and an ink jet recording head are mounted on a carriage is disclosed in European Patent Publication No. 581,531. In the disclosed printer, in order to prevent printing failures caused by variation of the ink level or air bubbles due to movement of the ink cartridge, which is caused by the movement of the carriage, the ink container is divided into two regions. A first region of the container adjacent the recording head houses ink impregnated in a porous member, and a second region contains liquid ink without a porous member. This structure enables the ink to be conducted to the recording head via the porous member so that the problems arising from movement of the ink in the cartridge are prevented from occurring to a certain extent.




The porous member is held in fluid communication with the recording head by a projecting member which is inserted through a hole formed in the side portion of the container. However, such a structure cannot be applied to a recording head in which air bubbles must be stopped from entering a pressurized chamber, such as that for an ink jet printer in which a piezoelectric vibrator is used as an actuator for ink ejection.




Accordingly, a ink jet printer which solves the above-mentioned problems is derived.




SUMMARY OF THE INVENTION




Generally speaking, in accordance with the present invention, there is provided an ink-supplied printer head. Ink is supplied to the printer head by an ink supply system, including an ink tank having an ink supply port and a pair of side walls. An ink absorbing member which occupies less than the total volume of the ink tank is contained therein adjacent the ink supply port.




More specifically an ink cartridge is formed of a ink chamber for storing ink and a foam chamber for receiving a porous member for absorbing ink. A partition separates the ink chamber from the foam chamber and has a hole therein so that the foam chamber is in fluid communication with the ink chamber. The ink cartridge is also formed with an ink supply port in the bottom wall of the foam chamber. The ink supply port can include an ink receiving and transmitting member which extends into the tank and locally compresses the ink absorbing member.




Accordingly, it is an object of the invention to provide an improved ink cartridge for an ink jet printer.




It is an object of the present invention to provide a high-quality and highly reliable ink-supplied printer head of a simple construction which is capable of supplying a stable and appropriate quantity of ink from an ink tank to the printer head.




Still other objects, features and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which preferred embodiments of the present invention are shown by way of illustrative example and not in a limiting sense.




The invention accordingly comprises the several steps and relation of one or more of such steps with respect to each of the others, and the apparatus embodying features of construction, combinations of elements and arrangement of parts which are adopted to effect such steps, all as exemplified in the following detailed disclosure, and the scope of the invention will be indicated in the claims.











BRIEF DESCRIPTION OF THE DRAWINGS




For a full understanding of the invention, reference is had to the following description taken in connection with the accompanying drawings, in which:





FIG. 1

is a perspective view of an ink tank according to a first embodiment of the present invention with the cover removed, shown exploded from an ink jet print head;





FIG. 2

is a cross-sectional view of the ink tank of

FIG. 1

;





FIG. 3

is a perspective view of an ink tank with the cover removed according to a still further embodiment of the present invention;





FIG. 4

is a side cross-sectional view of the ink tank of

FIG. 3

;





FIG. 5

is a perspective view of an ink tank with the cover removed according to a still further embodiment of the present invention;





FIG. 6

is a cross-sectional view of the ink tank of

FIG. 5

;





FIG. 7

is a side elevational view of an ink jet type printer of the present invention with the ink supply tank in cross section.





FIG. 8

is a perspective view of an ink tank according to still another embodiment of the present invention shown exploded from an ink jet print head;





FIG. 9

is a cross-sectional view of an ink tank according to a still further embodiment of the present invention;





FIG. 10

is a cross-sectional view of an ink tank according to a further embodiment of the present invention;





FIG. 11

is a cross sectional view of an ink tank according to a further embodiment of the present invention; and





FIG. 12

is a cross-sectional view of a multi-color ink jet printer cartridge constructed in accordance a first additional embodiment of the invention;





FIG. 13

is a cross-sectional view of the first additional embodiment rotated


90


E from the view in

FIG. 12

;





FIG. 14

is a perspective view showing the ink cartridge of

FIGS. 12 and 13

with the lid removed;





FIG. 15

is a perspective view showing a single color ink cartridge constructed in accordance with a second additional embodiment of the invention;




FIG.


16


(


a


) is a top plan view of the lid of

FIG. 23

;




FIG.


16


(


b


) is a top plan view showing the lid with a seal affixed thereto;




FIG.


17


(


a


) is a cross-sectional view showing a packing member with an ink supply needle inserted therein in accordance with the invention;




FIG.


17


(


b


) is a cross-sectional view of the packing member prior to insertion;





FIG. 18

is a graph showing the relationships of the ink consumption, the ink level, and the amount of ink remaining in an ink chamber;





FIG. 19

is a partial cross-sectional view of the ink cartridge showing the boundary between ink and foam chambers in accordance with a third additional embodiment of the invention;





FIG. 20

is a partial cross-sectional view of the ink cartridge showing the boundary between ink and foam chambers in accordance with a fourth additional embodiment of the invention;





FIG. 21

is a partial cross-sectional view of the boundary between ink and foam chambers of an ink cartridge constructed in accordance with a fifth additional embodiment of the invention;





FIG. 22

is a cross-sectional view taken along line


22





22


of

FIG. 21

;





FIG. 23

is a partial cross-sectional view showing the boundary between ink and foam chambers of an ink cartridge constructed in accordance with a sixth additional embodiment of the invention;





FIG. 24

is a cross-sectional view taken along line


24





24


of

FIG. 23

;





FIG. 25

is a cross-sectional view showing an ink cartridge constructed in accordance with a seventh additional embodiment of the invention;





FIG. 26

is a cross-sectional view showing an ink cartridge constructed in accordance with a eighth additional embodiment of the invention;





FIG. 27

is a cross-sectional view showing an ink cartridge for an ink jet printer constructed in accordance with a ninth additional embodiment of the invention; and





FIG. 28

is a cross-sectional view of the ninth additional embodiment of the invention rotated


90


E from FIG.


27


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A printer head according to the present invention may be used in four-color printer plotter or color image printer and has four-color ink systems and wires or ink jets corresponding respectively to four ink colors. The four-color printer plotter employs black, red, green and blue inks, and moves the head or a sheet of print paper or both and then projects a wire, or ejects ink without the use of a projecting wire as in a conventional ink jet print head, corresponding to a desired one of the colors against the print paper at a prescribed position thereon to form an ink dot. Desired characters and figures can thus be recorded by repeating the above cycle. The present invention is applicable to ink jet printers of all varieties, including print heads using heat from heated resistors or the like or the displacement of piezoelectric or with transducers to project a drop of ink from a chamber upon application of a print signal. The ink supply tanks according to the invention can supply ink continuously to said chambers through capillary paths.




In a color image printer using inks of four colors, that is, black, red, green and blue, a sheet of print paper is scanned by a printer head in a direction perpendicular to the direction of feed of the print paper to form one-dot line in one scanning stroke, and the print paper is fed along by line pitches to record images. In seven-color printers, inks of four colors, that is, black, yellow, magenta and cyan, are used, and the colors of red, green and blue are formed on a sheet of print paper by superimposing inks of two out of the three desired colors other than black, thereby recording color images of seven colors.




The present invention is concerned primarily with the printer head, and in particular with the ink tanks, and detailed description of the overall printer construction will be given only by way of a single example.





FIGS. 1 and 2

depict an ink tank


80


according to an alternative embodiment of the present invention. Ink tank


80


is formed of bottom wall


81


(FIG.


2


), a lid or cover


93


(

FIG. 2

) (removed in FIG.


1


), end walls


82


and


83


, side walls


84


and


85


, and internal partition wall


86


. Side walls


84


and


85


may be formed of a transparent material to allow the user to more easily determine the quantity of ink remaining in ink tank


80


. An opening


94


is formed in the bottom wall


81


of tank


80


and a guide wall


95


extends into the interior of tank


80


partially extending about the opening. Ink absorbing member


92


is placed in the portion of ink tank


80


, defined by side walls


84


and


85


, end wall


83


, partition wall


86


and the lower row of support rods


90


, filling approximately less than half of the total internal volume of tank body


80


.




A plurality of support rods


90


extend in three staggered rows between the internal surfaces of side walls


84


and


85


within ink tank


80


.




In this embodiment, support rods


90


are used in place of a second ink absorbing member of greater porosity, with the added benefit that the volume of tank body


80


available for holding ink is increased. Support rods


90


also insure that side walls


84


and


85


do not deform upon application of increased pressure, providing increased structural integrity to the ink tank.




An ink jet print head


96


is provided with an ink receiving and transmitting member


97


which is received in opening


94


of bottom wall


81


of ink tank


80


, so that the end thereof, defining an ink port, engages the ink absorbing member


92


. As is shown in

FIG. 2

, at least a portion (the bottom row in this embodiment) of support rods


90


are located in contact with ink absorbing member


92


, especially in close proximity to where ink opening


94


is located. Thus, at least one of support rods


90


acts as a resistance mechanism against the compressive force imparted to ink absorbing member


92


by ink receiving and transmitting member


97


and serve to position the ink absorbing member


92


in a lower portion of the ink tank


80


. Ink receiving and transmitting member


97


projects from the plane of bottom wall


81


from a location closer to partition wall


86


of ink tank


80


than to end wall


83


. This location aids in insuring compression as desired in the region of the ink absorbing member facing the ink port. Such compression aids in delivering ink to the ink port and aids in preventing air bubbles, if any, from reaching the ink port.




Partition wall


86


is formed with a cut-out portion


87


below the level of ink absorbing member


92


communicating with an ambient air compartment


88


. Thus, ink absorbing member


92


covers substantially all of cut-out portion


87


. Compartment


88


is defined by partition wall


86


, end wall


82


, lid


93


, and the right ends of side walls


84


and


85


as viewed in FIG.


1


. End wall


82


is formed with an air vent port


89


above the level of ink absorbing member


92


, exposing compartment


88


to ambient air.




In use, ink tank


80


would preferably be filled with ink under low pressure conditions so that ink absorbing member


92


is filled with ink and is essentially free of air bubbles, and the portion of ink tank


80


between ink absorbing member


92


, lid


93


, end wall


83


, partition wall


86


and side walls


84


and


85


is filled with liquid ink. Support rods


90


serve the additional purpose of dampening the flow of ink within the space above ink absorbing member


92


when the ink tank is displaced during printing. In the usual case, the ink tank is mounted on a print head and carriage for oscillatory motion. In any event, since the ink absorbing member extends along the entire bottom of the chamber defined in the ink tank above the ink absorbing member, ink will tend to remain in contact with the ink absorbing member to replenish it even if the carriage moves during printing.





FIGS. 3 and 4

depict an ink tank according to a second alternative embodiment of the present invention. In this embodiment, all parts and functions of ink tank


80


′ are essentially similar to those in the previous embodiment, like reference numerals being used for like elements, except that the number of support rods


90


′ is reduced and support rods


90


′ are repositioned into two rows in order to further increase the volume of ink tank


80


available for the storage of ink. Even with this decreased number of support rods


90


′, at least one of support rods


90


′ is placed in close proximity to ink receiving and transmitting member


97


′, so as to oppose the compressive force imparted upon ink absorbing member


92


by ink receiving and transmitting member


97


′, as is shown in FIG.


4


.





FIGS. 5 and 6

depict an ink tank


80


″ according to a third alternative embodiment of the present invention, like reference numerals being used for like elements. This embodiment is similar in structure to the embodiment depicted in FIGS.


1


and


2


. In this embodiment, in place of support rods


90


or


90


′ extending between side walls


84


and


85


, long support rods


98


are located above ink absorbing member


92


supported between the internal surfaces of end wall


83


and partition wall


86


. As is shown in

FIG. 6

, air vent hole


89


′ is located in exterior side wall


85


′ in the portion which helps define compartment


88


. As is seen in

FIGS. 1-6

the layer of rods


90


,


90


′ and


98


adjacent the ink absorbing member


99


occupy less than one-half of the surface of the ink absorbing member engaged thereby.




Referring now to

FIG. 7

, ink tank


80


″ is shown mounted on an ink jet print head


100


, which is in turn mounted on a carriage


102


, which itself is mounted on support beams


104


for reciprocal displacement relative to a print medium (not shown). Print head


100


would include an ink receiving and transmitting member


106


for receiving ink from ink tank


80


″ and delivering such ink by capillary action to the operative mechanism of the ink jet print head. The ink jet print head is also provided with an output nozzle array


108


for applying the ink to an ink medium (not shown) which can be displaced in the direction normal to the longitudinal direction of support beams


104


to permit print on an entire sheet of the print media. A mesh filter


110


is provided at the end of ink transmitting and receiving member


106


to filter the ink received from the ink absorbing member.




According to the preferred embodiments of the ink tank depicted in

FIGS. 1-7

, the upper portion of the ink tank will not be filled with a porous member


61


. Rather, the upper portion of the ink tank will be filled with ink and support rods


90


,


90


′ or


98


. As a result, ink will not move from porous member


61


to


62


, but rather will move from the portion of the tank containing the liquid ink and support rods


90


,


90


′ or long support rods


98


into porous member


92


.





FIG. 8

differs from the embodiment of

FIG. 1

principally by the elimination of partition wall


86


and in the design of the air vent. In addition,

FIG. 8

depicts an ink tank


180


according to still another embodiment of the present invention. Ink tank


180


is formed with bottom wall


181


, a lid or cover


193


, end walls


182


and


183


, and side walls


184


and


185


. Side walls


184


and


185


may be formed of transparent material to allow the user to more easily determine the quantity of ink remaining in ink tank


180


. An opening


194


is formed in the bottom wall


181


of tank


180


. Ink absorbing member


192


is placed in the portion of ink tank


180


, defined by side walls


184


and


185


, and end walls


182


and


183


, and a lower row of support rods


190


, filling approximately less than half of the total internal volume of tank body


180


.




A plurality of support rods


190


extend in three staggered rows between the internal surfaces of side walls


184


and


185


within ink tank


180


.




In this embodiment, support rods


190


are used in place of a second ink absorbing member of greater porosity, such as ink absorbing member


61


of

FIG. 4

, with the added benefit that the volume of tank body


180


available for holding ink is increased. Support rods


190


also insure that side walls


184


and


185


do not deform upon application of increased pressure, providing increased structural integrity to the ink tank.




An ink jet print head


96


is provided with an ink receiving and transmitting member


97


which is received in opening


194


of bottom wall


181


of ink tank


180


, so that the end thereof, defining an ink port, engages the ink absorbing member


192


. At least a portion (the bottom row in this embodiment) of support rods


190


are located in contact with ink absorbing member


192


, especially in close proximity to where ink opening


194


is located. Thus, at least one of support rods


190


acts as a resistance mechanism against the compressive force imparted to ink absorbing member


192


by ink receiving and transmitting member


97


and serves to position the ink absorbing member


92


in a lower portion of the ink tank


80


. Ink receiving and transmitting member


97


projects from the plane of bottom wall


181


from a location closer to end wall


183


of ink tank


180


than to end wall


182


. This location aids in insuring compression as desired in the region of the ink absorbing member facing the ink port. Such compression aids in delivering ink to the ink port and aids in preventing air bubbles, if any, from reaching the ink port.




Lid


193


is formed with an air vent port


189


formed therein. A plug member


195


is provided in air vent port


189


. Plug member


195


is formed of a material which renders the plug member air permeable, but not permeable to ink or other liquids.




In use, ink tank


180


would preferably be filled with ink under low pressure conditions so that ink absorbing member


192


is filled with ink and is essentially free of air bubbles, and the portion of ink tank


180


between ink absorbing member


192


, lid


193


, end walls


182


and


183


, and side walls


84


and


85


is filled with liquid ink. Support rods


190


serve the additional purpose of dampening the flow of ink within the space above ink absorbing member


192


when the ink tank is displaced during printing. In the usual case, the ink tank is mounted on a print head and carriage for oscillatory motion. In any event, since the ink absorbing member extends along the entire bottom of the chamber defined in the ink tank above the ink absorbing member, ink will tend to remain in contact with the ink absorbing member to replenish it even if the carriage moves during printing.




In a manner similar to

FIG. 8

, the embodiments of

FIGS. 3-7

could likewise be made without a partition wall.





FIGS. 9-11

depict ink tanks according to additional alternative embodiments of the present invention. As is depicted in

FIG. 9

, ink tank


280


is formed with bottom wall


281


, a lid or cover


293


, end walls


282


and


283


, and side walls (not shown in FIG.


20


). The side walls


284


and


285


(not shown) may be formed of a transparent material to allow the user to more easily determine the quantity of ink remaining in ink tank


280


. An opening


294


is formed in the bottom wall


281


of ink tank


280


. A partition wall


291


extends vertically intermediate end walls


282


and


283


from cover


293


to define two chambers formed by communicating passage


299


defined between the lower edge of partition wall


293


and bottom wall


281


. Ink-absorbing member


292


is disposed in the chamber defined by the portion of ink-supply tank


280


between end wall


282


and partition wall


291


. Support rods


290


are disposed in the chamber defined by the portion of ink-supply tank


280


between partition wall


291


and end wall


283


. An air vent port


289


is formed in lid


293


positioned to be in registration with the chamber of ink tank


280


containing ink-absorbing member


292


. A plurality of projections


279


are formed on the underside of lid


293


in the chamber of ink tank


280


containing ink-absorbing member


292


.




An ink jet print head


96


is provided with an ink receiving and transmitting member


97


which is received in opening


294


of bottom wall


281


of ink tank


280


, so that the end thereof, defining an ink port, engages ink absorbing member


292


. Ink receiving and transmitting member


97


projects from the plane of bottom wall


281


from a location in the portion of ink tank


280


containing ink-absorbing member


292


. This location aids in insuring compression as desired in the region of the ink-absorbing member facing the ink port. Such compression aids in delivering ink to the ink port and aids in preventing air bubbles, if any, from reaching the ink port.




In use, ink tank


280


would preferably be filled with ink under low pressure conditions so that ink absorbing member


292


is filled with ink and is essentially free of air bubbles, and the portion of ink tank


280


containing support rods


290


is filled with liquid ink. In addition to providing additional structural support to ink tank


280


, support rods


290


serve the additional purpose of dampening the flow of ink within the space aside ink absorbing member


292


when the ink tank is displaced during printing. In the usual case, the ink tank is mounted on a print head and carriage for oscillatory motion. In any event, since the ink absorbing member extends along the bottom of the chamber in proximity to the ink port, ink will tend to remain in contact with the ink absorbing member to replenish it even if the carriage moves during printing.





FIG. 10

depicts an ink tank


300


according to an additional alternative embodiment of the present invention, like reference numerals being used for like elements. This embodiment is similar in structure to the embodiment depicted in FIG.


9


. In this embodiment, an opening


294


′ is formed in the bottom wall


281


′ of ink tank


300


, and a guide wall


295


′ extends into the interior of tank partially extending about opening


294


′. This guide wall further aids in local compression of ink-absorbing member


292


.





FIG. 11

depicts an ink tank


310


according to an additional alternative embodiment of the present invention, like reference numerals being used for like elements. This embodiment is similar in structure to the embodiments depicted in

FIGS. 9 and 10

. In this embodiment, an opening


294


″ is formed in end wall


282


″ of ink tank


310


. An ink jet print head


96


is provided with an ink receiving and transmitting member


97


which is received in opening


294


″ of end wall


282


″ of ink tank


310


, so that the end thereof, defining an ink port, engages ink absorbing member


292


. Ink receiving and transmitting member


97


projects from the plane of end wall


282


″ from a location in the portion of ink tank


300


containing ink-absorbing member


292


. This location aids in insuring compression as desired in the region of the ink-absorbing member facing the ink port. Such compression aids in delivering ink to the ink port and aids in preventing air bubbles, if any, from reaching the ink port.




Operation of the ink supply tank of the embodiments of

FIGS. 9-11

will now be described. Reference will be made specifically to

FIG. 9

with the understanding that the embodiments of

FIGS. 10 and 11

operate similarly. As ink is consumed from the ink tank


280


, the ink level in the chamber between partition wall


291


and side wall


283


falls as ink leaves that chamber and is absorbed in ink-absorbing member


292


. When the chamber between partition wall


291


and side wall


283


is essentially empty, the ink level will then be reduced in the area of the ink absorbing member away from ink port


294


in that the ink will be carried toward ink port


294


through capillary action. Ambient air from air vent


289


passes through ink absorbing member


292


and communicating passage


299


into the chamber between partition wall


291


and side wall


283


.




When the ink tank runs short of ink, and the ink in the tank is rendered highly viscous by being dried at high temperature, or is solidified and thus failing to supply ink, a cartridge ink tank can be mounted in place so that fresh ink can immediately be supplied to the print head for resuming desired printing operation.




According to the printer head of the present invention, no ink flow interruption occurs due to variations in temperature and atmospheric pressure and a uniform ink density is produced. Unintentional ink flow out of the ink tank is avoided, thus avoiding smearing the print paper with the undesired ink spots. Ink will not enter the printer head mechanism, preventing malfunctioning. The cartridge ink tank can easily be detached and attached for ink replenishment.




The ink cartridge is also configured so as to be mounted with a small force and with accommodating a misalignment of a certain degree. Reference is first made to

FIGS. 12 and 13

which depict an ink cartridge constructed in accordance with a first additional embodiment of the invention. A main container


501


, is divided into three compartments


504


,


505


, and


506


by partitions


502


and


503


as shown in FIG.


13


. Each of the three compartments


504


,


505


, and


506


is divided by a center partition wall


510


into foam chambers


511


,


511


′ or


511


″ housing a respective porous member


520


,


520


′ or


520


″ and ink chambers


512


,


512


′ or


512


″ which are adapted to contain liquid ink. Foam chambers


511


,


511


′,


511


″ are dimensioned to receive a respective porous member


520


,


520





520


″.




The volume of each of porous members


520


,


520


′ and


520


″ is selected so as to be larger than the capacity of each of the respective foam chambers


511


,


511


′ or


511


″, so as to be compressed while being retained in the respective foam chamber in a preferred embodiment. The ratio of the capacities of each foam chamber


511


,


511


′ or


511


″ and each ink chamber


512


,


512


′ or


512


″ is selected so that each foam chamber


511


,


511


′ or


511


″ is dimensioned to hold 20 to 30% more ink than the respective ink chamber


512


,


512


′ or


512


″.




When inks of three colors are contained within a single cartridge as in

FIGS. 12-14

, it may be difficult to see if different amounts of ink remain in the chambers, which may be caused by unbalanced consumption of the different color inks. When ink of one color is depleted, and the user wishes to dispose of the cartridge, the user need not unnecessarily worry about any remaining ink of the other colors in the cartridge leaking. When a cartridge of the invention is disposed of, ink is prevented from flowing out of the cartridge because ink of each color is absorbed by each respective porous member, thereby protecting the environment from any leakage of ink.




Ink supply ports


513


,


513


′ and


513


″ (not shown), chamber


511


being exemplary of each chamber


511


,


511


′ and


511


″, are formed in main container


501


within a respective foam chamber


511


,


511


′,


511


″. Each ink supply port


513


,


513


′ and


513


″ is adapted to engage with a respective ink supply needle (not shown) of the recording head which are inserted at the lower end of each of the foam chambers


511


,


511


′ and


511


″.




Referring now to

FIGS. 12 and 13

, the upper end of the main container


501


is sealed by a lid


516


. Two ink filling ports


514


and


515


are formed at positions on lid


516


corresponding to foam chamber


511


. Similarly, as shown in FIG.


16


(


a


), each chamber


511


,


511


′ and


511


″ includes corresponding ink filling ports


514


and


515


,


514


′ and


515


′, and


514


″ and


515


″. Projections


516




a


and


516




b


,

FIG. 12

, are integrally formed with the inner surface of lid


516


and are positioned in foam chamber


511


, so as to surround filling ports


515


and


514


, respectively. Porous member


520


is compressed by projections


516




a


and


516




b


against the bottom wall of foam chamber


511


in which ink supply port


513


is formed. Projections


516




a′


and


516




b″


, and


516




a″


and


516




b″


are similarly formed in the inner wall of lid


516


, and are positioned in foam chambers


511


′ and


511


″, which contain ink supply ports


513


′ and


513


″, respectively as shown in FIG.


13


.




Projection


516




a


which opposes ink supply port


513


is formed with its lower tip located at a position lower than the lower tip of projection


516




b


, whereby the portion of porous member


520


in the vicinity of ink supply port


513


is compressed to the greatest extent.




Protrusion portions


522


,


522


′ and


522


″ (collectively “


522


”), which cooperate with lid


516


to compress porous members


520


,


520


′ and


520


″ respectively are formed on the bottom of each of foam chambers


511


,


511


′ and


511


″. Recesses


523


,


523


′ and


523


″ (collectively “


523


”), which define spaces having a fixed opening area, are formed at the upper end of respective protrusion portions


522


. Through holes


524


,


524


′ and


524


″ (collectively “


524


”) are disposed within the respective protrusion portions


522


. One end of each through hole


524


is in fluid communication with the spaces defined by recesses


523


and the other end with a respective packing (collectively “


530


”), which will be hereinafter described. Filters


525


,


525


′ and


525


″ (not shown) (collectively “


525


”) are fixed to the upper end of recesses


523


respectively.




Packing members


530


of which only


530


is shown, are disposed at the lower end of ink supply ports


513


,


513


′ and


513


″ respectively and are made of a resilient material such as rubber. Packing members


530


, are configured as a funnel-shaped packing which opens upward. The lower ends of tubular portions


531


are thicker than the other portions. The respective upper peripheral edges


533


of taper portions


532


of respective packing members


530


contact with step portions


513




a


of respective ink supply ports


513


,


513


′ and


513


″. Each packing member


530


is formed with protrusions


535


received by stepped portion


527


within the inner wall of ink supply port


513


. The boundary between tubular portions


531


and taper portions


532


, are configured as thin connection portions


534


.




In this design, packing members


530


are fixed by tubular portions


531


to respective ink supply ports


513


. Additionally, upward movement of upper peripheral edges


533


is prevented by respective step portions


513




a


. Thus, even when the respective ink supply needle is inserted or extracted, packing members


530


are adequately fixed to ink supply ports


513


. Since taper portions


532


serve to attain the hermetic seal between the packing member of the respective ink supply port


513


and the ink supply needle by the respective thin connection portions


534


, the taper portions can be moved somewhat without causing deformation. Consequently, the air tight seal between the respective packing member and ink supply needle can be maintained while accommodating a relative misalignment between the respective ink supply needle and ink supply port.




Communicating holes


519


,


519


′ and


519


″ are formed in center partition wall


510


, which separates foam chambers


511


,


511


′ and


511


″ from ink chambers


512


,


512


′ and


512


″ respectively. Slots


519




a


,


519




a′




519




a″


which extend to a predetermined height are formed to be in communication with communicating holes


519


,


519


′ and


519


″ respectively for gas-liquid replacement. Between each respective pair of foam and ink chambers


511


and


512


,


511


′ and


512


″, and


511


′ and


512


″, porous members


520


,


520


′ and


520


″ are housed in the foam chambers


511


,


511


′ and


511


″ respectively in such a manner that each porous member is held against the respective communicating hole


519


,


519


′ or


519


″. Ribs


518


,


518


′, and


518


″ are formed on a back wall


501




a


of container


501


within a respective ink chamber


512


,


512


′ and


512


″. An individual communication hole is formed between each respective chamber pair


511


,


512


, and extend along only a portion of the length of partition


510


formed thereat.




In a second additional embodiment of the invention an ink cartridge is utilized for a single color ink. A cartridge


5100


for a single color, or black ink can be made smaller in size than that for color inks, but the ink chamber


5112


for black ink would have a larger capacity than each of the corresponding chambers for a color ink. According to the second additional embodiment of the invention, a cartridge for black ink is shown in

FIG. 15

having a partition wall


5117


formed within a container


5100


so as to extend between center partition wall


5110


which separates a foam chamber


5111


from a ink chamber


5112


and a side wall


5100




a


of main container


5100


, thereby dividing ink chamber


5112


into two cells


5112




a


and


5112




b


. This structure prevents container


5100


from being deformed by a negative pressure produced during the ink filling process which will be hereinafter described, or by an external pressure during usage, thereby preventing any ink from leaking. Cells


5112




a


and


5112




b


are retained in fluid communication with foam chamber


5111


via a communicating hole


5119


in center partition


5110


which extends along only a portion of the length of partition


5110


. In addition, a communicating hole may be formed in the lower portion of partition wall


5117


.




On the inner face of wall


5100




a


, which can easily be seen when the cartridge is mounted on a carriage, a plurality of ribs


5118


are formed which extend vertically along inner face


5100




a


. These ribs allow ink to flow more easily down along wall


5100




a


, and the user can easily recognize the amount of ink remaining in the cartridge by seeing the ink level.




Reference is now made to FIGS.


16


(


a


) and


16


(


b


) which depict lid


516


constructed in accordance with the first additional embodiment of the invention. Ink filling holes


514


,


514


′ and


514


″, and


515


,


515


′ and


515


″ are formed in the regions of lid


516


corresponding to the placement of porous members


520


,


520


′ and


520


″ within container


501


. Air communicating ports


541


,


541


′ and


541


″ are connected to ink filling holes


514


,


514


′ and


514


″ via grooves


540


,


540


′ and


540


″, respectively.




When a seal


542


for covering ink filling holes


514


,


514


′ and


514


″,


515


,


515


′ and


515


″, and air vent ports


541


,


541


′ and


541


″ is fixed to the top surface of lid


516


, FIG.


16


(


b


), after ink foam chambers


511


,


511


′ and


511


″ are filled, grooves


540


,


540


′ and


540


″ form capillary tubes with seal


542


. A tongue piece


545


of seal


542


, which protrudes from lid


516


, is formed with a neck portion


543


disposed in seal


542


at a midpoint of the route of air vent ports


541


,


541


′ and


541


″. When tongue piece


545


is peeled from lid


516


, tongue piece


545


is easily separated from seal


542


. This in turn exposes air vent ports


541


, but no other portions of the underside of seal


542


.




In a preferred embodiment, seal


542


is formed with patterns such as characters and illustrations printed on its main portion


544


which permanently seals grooves


540


,


540


′ and


540


″. Patterns, colors, or other printing different from that printed on main portion


544


of seal


542


may be placed on tongue piece


545


which is connected to main portion


544


of seal


542


via neck portion


543


.




For example, in a further preferred embodiment, the main portion


544


of seal


542


has a blue background, black characters and other illustrations printed thereon. The background color of tongue piece


545


is a color such as yellow or red which contrasts with the background color of main portion


544


. Characters and illustrations are printed on the background in colors which are mainly black or blue. In this way, main portion


544


and tongue piece


545


are distinguished from each other in color and pattern. Consequently, it is possible to call the user's attention to the need for the removal of tongue piece


545


.




Each of ink supply ports


513


,


513


′ and


513


″ are sealed by a film


546


(FIG.


12


), and ink filling needles are hermetically inserted into the ink filling holes


514


,


514


′ and


514


″ and


515


,


515


′ and


515


″ respectively. The first of filling holes


514


,


514


′ and


514


″ is connected to evacuating means, and the second of the filling holes


515


,


515


′ and


515


″ is closed.




The evacuating means reduces the pressure in each of foam chambers


511


,


511


′ and


511


″ and in each of ink chambers


512


,


512


′ and


512


″. When the pressure is reduced to a predetermined value, the evacuating operation is stopped and the first filling hole is closed. Thereafter, the second filling hole is placed in fluid communication with a measuring tube filled with ink. Ink contained in the measuring tube is drawn into the evacuated container and is then absorbed by respective porous member


520


,


520


′ and


520


″ and thereafter flows into ink chamber


512


,


512


′ or


512


″ via communicating holes


519


,


519


′ or


519


″ respectively.




After the specified amount of ink flows into the appropriate ink chamber, seal


542


is fixed to the outer surface of lid


516


so that the ink filling holes


514


,


514


′ and


514


″ and


515


,


515


′ and


515


″, grooves


540


,


540


′ and


540


″, and communicating ports


541


,


541


′ and


541


″ are sealed under reduced pressure. Seal


542


thereafter maintains the reduced pressure states of foam chambers


511


,


511


′ and


511


″ and ink chambers


512


,


512


′ and


512


″.




Before use of the cartridge, tongue piece


545


of seal


542


is then peeled off so that tongue piece


545


is broken at neck portion


543


and is separated from main portion


544


. Thus, ink filling holes


514


,


514


′ and


514


″ are placed in fluid communication with air vent ports


541


,


541


′ and


541


″ via grooves


540


,


540


′ and


540


″. Also, foam chambers


511


,


511


′ and


511


″ are placed in fluid communication with air vent ports


541


,


541


′ and


541


″ and therefore ambient air, via grooves


540


,


540


′ and


540


″. Thus, while the ink is prevented from evaporating, the ink cartridge is ventilated.




Reference is now made to FIGS.


17


(


a


) and


17


(


b


), wherein an ink supply port


513


of the ink cartridge is positioned so as to be aligned with an ink supply needle


550


of the recording head. Thereafter the ink cartridge is pushed toward the recording head upon insertion of the ink cartridge. A taper portion


551


of ink supply needle


550


passes through a film seal


546


and engages the hole of packing member


530


as shown in FIG.


17


(


a


). Since packing member


530


opens upward and the opened portion tapers upward, packing member


530


allows ink supply needle


550


to pass therethrough while packing member


530


is resiliently deformed by taper portion


551


of ink supply needle


550


.




When the cartridge is used, ink supply needle


550


passes through packing member


530


. The resiliency of connection portion


534


of packing member


530


enables taper portion


532


to engage ink supply needle


550


. Even if ink supply needle


550


of the recording head and the center of packing


530


are somewhat misaligned, ink supply port


513


and ink supply needle


550


are hermetically sealed.




To conduct ink into the recording head after the ink cartridge is mounted, or to restart the flow of ink to the recording head, a negative pressure is applied to the recording head and through ink supply needle


550


so that ink in the cartridge flows through ink supply needle


550


and into the recording head. Because of the pressure difference, this high negative pressure applied to the cartridge causes taper portion


532


of packing member


530


, which hermetically seals and isolates the cartridge from ambient air, to deform upward in FIG.


17


(


a


) toward the interior of the ink cartridge. Thus, the pressure difference aids in causing taper portion


532


of packing member


530


to be resiliently pressed against ink supply needle


550


, and thereby aids in hermetically sealing the ink cartridge.




Even if ink supply needle


550


is not positioned completely through packing member


530


, the resilient force in taper portion


532


of packing member


530


allows taper portion


532


to remain in contact with ink supply needle


550


as long as the tapered portion


551


of ink supply needle


550


remains in contact with taper portion


532


as shown in FIG.


17


(


b


). Consequently, it is possible to secure the air tightness of packing member


530


and ink supply needle


550


even if the needle is not properly inserted.




Since the tip of ink supply needle


550


is sealed upon contact with packing member


530


, the dead space in the cartridge can be made very small, and any air bubbles which may be produced by the piston effect upon insertion of the cartridge onto the recording head are prevented from entering the cartridge.




When a negative pressure is applied from the nozzle openings of the recording head, ink absorbed by porous member


520


flows into the recording head via through hole


524


and through holes


552


of ink supply needle


550


. When ink of a predetermined amount is consumed from porous member


520


and the ink level in porous member


520


is reduced, the pressure of ink chamber


512


overcomes the holding force of porous member


520


in the vicinity of communicating hole


519


, so that air bubbles enter ink chamber


512


via communicating hole


519


. Consequently, the pressure in a ink chamber


512


is increased and ink therefore flows into a foam chamber


511


.




The ink flowing into foam chamber


511


is absorbed by porous member


520


and causes the ink level in foam chamber


511


to be raised. At the instant when the ink holding force of porous member


520


in the vicinity of communicating hole


519


is balanced with the pressure in ink chamber


512


, the flow of ink from ink chamber


512


into foam chamber


511


is stopped.




The graph of

FIG. 18

illustrates this process. In the figure, the letter F indicates the pressure level in porous member


520


of foam chamber


511


, and the letter G indicates the ink level in ink chamber


512


. When a predetermined amount of ink w


1


which was initially contained in porous member


520


is consumed so that the ink level in porous member


520


is reduced to a predetermined value at which the pressure in ink chamber


512


overcomes the ink holding force of porous member


520


in the vicinity of communicating hole


519


, ink gradually flows in a stepwise manner from ink chamber


512


into the foam chamber


511


. This process occurs until the balance between the pressure of the ink chamber


512


and the ink holding force of porous member


520


in the vicinity of communicating hole


519


is restored. As a result, although the ink level in ink chamber


512


is gradually reduced, the ink level in porous member


520


can be maintained at a substantially constant level so that ink is supplied to the recording head by a constant pressure difference at a constant rate.




After a predetermined amount of ink w


2


is consumed by the recording head, no ink will remain in ink chamber


512


, but the amount of ink contained in porous member


520


will be at a level equal to the level when ink was intermittently being supplied to foam chamber


511


from ink chamber


512


. Therefore, printing can be continued using the amount of ink absorbed in porous member


520


, although no further ink is available in ink chamber


512


to replenish the ink supply into porous member


520


. After a predetermined amount of ink w


3


is consumed during printing, the ink supply in porous member


520


will be depleted, and the ink cartridge will no longer support printing.




During the entire printing operation from when all the ink contained in ink chamber


512


is absorbed in porous member


520


until the ink is depleted, a constant amount of ink is supplied to the recording head. The depletion of ink from ink chamber


512


indicates the impending depletion of ink in the ink tank cartridge. If a fresh cartridge is inserted at this stage, it is possible to ensure a constant supply of ink to the recording head without interruption.




As described above, the inner space of the ink cartridge of the invention must be maintained at a negative pressure during the printing process. In addition to the achievement of the above-described hermetic seal between the ink supply port and the ink supply needle, the transfer of ink from ink chamber


512


to the foam chamber


511


must be performed properly to ensure a constant flow of ink to the recording head. Hereinafter, the structure for controlling the supply of ink from ink chamber


512


to foam chamber


511


will be described.




Reference is now made to

FIG. 19

which depicts the boundary between foam chamber


511


and ink chamber


512


in a third additional embodiment of the invention. Like numerals are utilized to indicate like structures, the primary difference between this embodiment and the first additional embodiment being a step portion formed in hole


519


.




A step portion


560


is formed in communicating hole


519


. A portion


563


of the base of ink chamber


512


is higher than that of foam chamber


511


, step portion


560


being the dividing point. A groove


561


connecting the foam and the ink chamber is formed in the lower part of step portion


560


.




Porous member


520


is in contact with communicating hole


519


and is received by step portion


560


so that the portion of porous member


520


in the vicinity of communicating hole


519


is compressed, whereby the required pressure difference between ink chamber


512


and foam chamber


511


via communicating hole


519


can be attained. When the ink level of ink chamber


512


is reduced to a low level, groove


561


enables ink from ink chamber


512


to be collected and then absorbed by porous member


520


in foam chamber


511


. Consequently, all of the ink in ink chamber


512


can be supplied to the recording head for printing without wasting any ink.




Reference is now made to

FIG. 20

, which depicts an ink cartridge constructed in accordance with a fourth additional embodiment of the invention. Again, like numerals are used to indicate like structures, the primary difference between this embodiment and the first additional embodiment is the different leveled bottoms of the respective chambers.




The bottom face


564


of ink chamber


512


is higher than the bottom face


567


of foam chamber


511


, thereby forming a step portion


562


. Step portion


562


receives the lower portion of porous member


520


so that the portion of porous member


520


in the vicinity of communicating hole


519


is compressed. When required, a slope


563


which is directed from the ink chamber


512


to the foam chamber


511


may be formed to aid in the supply of ink. Since slope


563


allows ink in ink chamber


512


to flow more easily toward foam chamber


511


, irrespective of the inclination of the carriage, ink from ink chamber


512


can be constantly supplied to the recording head.




Reference is now made to

FIGS. 21 and 22

which depict an ink jet cartridge constructed in accordance with a fifth additional embodiment of the invention. Like structures are indicated by like reference numerals, the primary difference between this embodiment and the first additional embodiment is the formation of a through hole. This embodiment is the same as the embodiment shown in

FIGS. 14 and 15

.




Groove


519




a


(

FIGS. 14 and 15

) is formed in the face of center partition


510


separating foam chamber


511


from ink chamber


512


. Groove


519




a


is formed in the face of partition


510


on the side of the foam chamber


511


and is in communication with the upper portion of communicating hole


519


of center partition


510


within the respective chambers


511


,


512


. In order to allow air to pass from foam chamber


512


to ink chamber


511


and to retain these chambers in fluid communication with each other, a through hole


519




b


is formed in the lower end of the groove


519




a


. Thus, the upper portion of porous member


520


which exhibits a relatively small capillary force is maintained in fluid communication with communicating hole


519


via the space formed by thin groove


519




a


. Therefore, ink can be smoothly replaced with air so that ink in ink chamber


512


constantly flows into foam chamber


511


, thereby preventing too much or not enough ink from being supplied.




Reference is now made to

FIGS. 23 and 24

which depict an ink cartridge constructed in accordance with a sixth additional embodiment of the invention. Like numerals are utilized to depict like structures, the primary difference being the use of a projection into foam chamber


511


.




A horseshoe-shaped projection


565


is formed on the bottom of foam chamber


511


as is shown in FIG.


24


. Projection


565


ensures a space in the vicinity of communicating hole


519


so that ink from ink chamber


512


can easily flow into foam chamber


511


.




As described above, foam chamber


511


and ink chamber


512


are separated from each other by the single center partition


510


. In seventh or eighth additional embodiments of a single-color ink cartridge, as shown in

FIGS. 25 and 26

respectively, an ink chamber


571


may be formed so as to surround two or three sides of a foam chamber


570


, and a communicating hole


573


may be formed in at least one of the walls


572


separating the foam chamber


570


from the ink chamber


571


. An exit port


574


is positioned within foam chamber


570


. An ink cartridge of this design can store an amount of ink which is relatively large as compared with the volume of the whole ink cartridge. Furthermore, because of the location of the chambers, the user can easily see if replacement of the ink cartridge is required because of depletion of the ink.




Reference is now made to

FIGS. 27 and 28

wherein an ink jet printer cartridge constructed in accordance with a ninth additional embodiment of the invention is provided. This embodiment is similar to the first additional embodiment, the primary difference being the use of a resilient O-ring


5300


which is retained in contact with the peripheral face of an ink supply needle of the recording head upon insertion of the ink supply needle into the ink supply cartridge. However, this ink jet printer results in other problems solved by the first additional embodiment. A large frictional force may be produced when mounting the cartridge on the carriage and inserting the ink supply needle into the cartridge. This results in an extra strain on the recording head and the carriage. Furthermore, O-ring


5300


is supported at its periphery by the body


5302


of the cartridge. If there is a misalignment between the cartridge and the ink supply needle of the recording head upon insertion of the ink supply needle in the ink supply cartridge, it is very difficult to mount the cartridge. Furthermore, when a three color ink cartridge in which tanks


5304


,


5306


, and


5308


for the three color inks are integrated into one piece as shown in

FIG. 28

, it is extremely difficult to mount such a cartridge on the recording head if the cartridge and any of the ink supply needles are misaligned.




It will thus be seen that the objects set forth above, among those made apparent from the preceding description are efficiently attained and, since certain changes may be made in carrying out the above construction and method set forth without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.




It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall there between.



Claims
  • 1. An ink tank cartridge for an ink-jet type recording apparatus, comprising:a first chamber; a second chamber adjacent to and formed integral with said first chamber; a porous member received in said second chamber; a partition wall separating said first chamber from said second chamber, said partition wall being formed with a communicating hole therethrough, said communicating hole being positioned in the vicinity of the bottom of said partition wall and extending along a portion of the width of said partition wall as viewed in the direction of said bottom of said partition wall, said second chamber communicating with said first chamber through said communicating hole; at least one groove formed in said partition wall above said communicating hole on the side facing said second chamber, said at least one groove being in fluid communication with said communicating hole; an ink supply port extending through a wall of said second chamber, said ink supply port supplying ink to the exterior of said cartridge from said porous member; an air vent port in a wall of said second chamber spaced from said ink supply port and communicating hole to provide ambient air to the interior of said second chamber, said porous member and said first chamber containing ink; and at least one projection formed on the inside of said wall of said second chamber thereby forming an air pocket between said air vent and said porous member.
  • 2. The ink tank cartridge of claim 1, further comprising a step portion formed at a lower portion of said communicating hole, a groove connecting said first and second chambers being formed in said ink cartridge below said step portion.
  • 3. The ink tank cartridge of claim 1, further comprising a protrusion portion formed on an inner surface of said bottom wall of said second chamber adjacent said communicating hole, said protrusion maintaining a space about said communicating hole to aid in the flow of ink therethrough.
  • 4. The ink tank cartridge of claim 1, further comprising a step portion formed below said communicating hole in said partition wall.
  • 5. The ink tank cartridge of claim 4, wherein the part of said step portion adjacent said first chamber is higher than the part adjacent said second chamber.
  • 6. The ink tank cartridge of claim 1, wherein said groove extends vertically along said partition wall.
  • 7. The ink tank cartridge of claim 1, further comprising at least two of said projections formed on an inside of a top wall of said second chamber, a first of said projections being of a first length, disposed opposite said ink supply port, and compressing said porous member against said ink supply port, a second of said projections being of a length less than said first length, positioned between said first projection and said partition wall not facing said ink supply port, and engaging said porous member.
  • 8. The ink tank cartridge of claim 1, wherein said ink supply port includes a portion including its entrance projecting into said second chamber.
  • 9. The ink tank cartridge of claim 7, wherein the volume of said porous member before placement in said second chamber is larger than the volume of said second chamber.
  • 10. The ink tank cartridge of claim 1, wherein the volume of said porous member before placement in said second chamber is larger than the volume of said second chamber.
  • 11. The ink tank cartridge of claim 1, further comprising a vertically extending rib formed on an inner face of said first chamber, said rib assisting in the flow of ink.
  • 12. The ink tank cartridge of claim 1, further comprising a portion of said air vent port being formed in an exterior surface of said cartridge and an air-impermeable sealing member for selectively sealing said air vent port by engagement with said exterior surface when said ink cartridge is not used and unsealing said air vent port when said ink cartridge is to be used.
  • 13. The ink tank cartridge of claim 12, wherein said air vent port is formed at least in part as a groove on said exterior surface, said sealing member forming at least a portion of said air vent port.
  • 14. The ink tank cartridge of claim 13, wherein said groove is a meandering groove.
  • 15. The ink tank cartridge of claim 12, wherein said exterior surface forms a part of a lid.
  • 16. The ink tank cartridge of claim 12, wherein said sealing member comprises a main portion, and a tongue piece which is removably connected to said main portion via a neck portion.
  • 17. The ink tank cartridge of claim 16, wherein at least one of different patterns and colors are printed on said main portion and said tongue piece, said neck portion acting as a boundary between said main portion and said tongue piece.
  • 18. The ink tank cartridge of claim 1, further comprising a dividing wall disposed in said first chamber extending in a direction essentially perpendicular to said partition wall at a central region thereof and extending between said partition wall and a wall of said first chamber situated opposite said center partition wall, said dividing wall being shaped so as not to block the ink flow between sections of said first chamber on either side of said dividing wall and between said first and second chambers.
  • 19. The ink tank cartridge of claim 1, wherein said cartridge is constructed to be removably mounted on said recording apparatus so that an ink supply needle of said apparatus is received in said ink supply port.
  • 20. The ink-tank cartridge of claim 1, wherein,the pressure in said first chamber and said second chamber is maintained at a value less than normal atmospheric pressure, with a pressure balance being maintained between said first chamber and said second chamber by the surface tension of said porous member in the vicinity of said communicating hole to maintain ink in said first chamber; and said first and second members, partition wall, communicating hole, air vent port and ink supply port are positioned and dimensioned so that when said pressure balance between said chambers is no longer maintained as said ink impregnated in said porous member is at least partially transmitted through said ink-supply port, ink is supplied from said first chamber to said porous member in said second chamber as required until the pressure balance between said first chamber and said second chamber is restored.
  • 21. An ink-jet type recording apparatus for outputting ink onto a recording medium, comprising:a recording head for ejecting ink; and an ink tank cartridge being removably mountable onto said recording head of said ink-jet type recording apparatus for delivery of ink thereto, said ink tank cartridge further comprising: a first chamber; a second chamber adjacent to and formed integral with said first chamber; a porous member received in said second chamber; a partition wall separating said first chamber from said second chamber, said partition wall being formed with a communicating hole therethrough essentially defining a plane, said communicating hole being positioned in the vicinity of the bottom of said partition wall, said second chamber communicating with said first chamber through said communicating hole; at least one groove formed in said partition wall above said communicating hole on the side facing said second chamber, said at least one groove being in fluid communications with said communicating hole; an ink supply port extending through a wall of said second chamber in a direction essentially parallel to said plane defined by said communicating hole, said ink supply port supplying ink to the exterior of said cartridge from said porous member; an air vent port in a wall of said second chamber spaced from said ink supply port and communicating hole to provide ambient air to the interior of said second chamber said porous member and said first chamber containing ink; and at least one projection formed on the inside of said wall of second chamber thereby forming an air pocket between said air vent and said porous member.
  • 22. The ink-jet type recording apparatus of claim 21, further comprising a step portion formed at a lower portion of said communicating hole, a groove connecting said first and second chambers being formed in said ink cartridge below said step portion.
  • 23. The ink-jet type recording apparatus of claim 21, further comprising a protrusion portion formed on an inner surface of said bottom wall of said second chamber adjacent said communicating hole, said protrusion maintaining a space about said communicating hole to aid in the flow of ink therethrough.
  • 24. The ink-jet type recording apparatus of claim 21, further comprising a step portion formed below said communicating hole in said partition wall.
  • 25. The ink-jet type recording apparatus of claim 24, wherein the part of said step portion adjacent said first chamber is higher than the part adjacent said second chamber.
  • 26. The ink-jet type recording apparatus of claim 21, wherein said groove extends vertically along said partition wall.
  • 27. The ink-jet type recording apparatus of claim 21, further comprising at least two of said projections formed on the inside of a top wall of said second chamber, a first of said projections being of a first length and disposed opposite said ink supply port and compressing said porous member against said ink supply port, a second of said projections being of a length less than said first length, positioned between said first projection and said partition wall not facing said ink supply port and engaging said porous member.
  • 28. The ink-jet type recording apparatus of claim 21, wherein said ink supply port includes a portion including its entrance projecting into said second chamber.
  • 29. The ink-jet type recording apparatus of claim 27, wherein the volume of said porous member before placement in said second chamber is larger than the volume of said second chamber.
  • 30. The ink-jet type recording apparatus of claim 21, wherein the volume of said porous member before placement in said second chamber is larger than the volume of said second chamber.
  • 31. The ink-jet type recording apparatus of claim 21, further comprising a vertically extending rib formed on an inner face of said first chamber, said rib assisting in the flow of ink.
  • 32. The ink-jet type recording apparatus of claim 21, further comprising a portion of said air vent port being formed in an exterior surface of said cartridge and an air-impermeable sealing member for selectively sealing said air vent port by engagement with said exterior surface when said ink cartridge is not used and unsealing said air vent port when said ink cartridge is to be used.
  • 33. The ink-jet type recording apparatus of claim 32, wherein said air vent port is formed at least in part as a groove on said exterior surface, said sealing member forming at least a portion of said air vent port.
  • 34. The ink-jet type recording apparatus of claim 33, wherein said groove is a meandering groove.
  • 35. The ink-jet type recording apparatus of claim 32, wherein said exterior surface forms a part of a lid.
  • 36. The ink-jet type recording apparatus of claim 32, wherein said sealing member comprises a main portion, and a tongue piece which is removably connected to said main portion via a neck portion.
  • 37. The ink-jet type recording apparatus of claim 36, wherein at least one of different patterns and colors are printed on said main portion and said tongue piece, said neck portion acting as a boundary between said main portion and said tongue piece.
  • 38. The ink-jet type recording apparatus of claim 21, further comprising a dividing wall disposed in said first chamber extending in a direction essentially perpendicular to said partition wall at a central region thereof and extending between said partition wall and a wall of said first chamber situated opposite said center partition wall, said dividing wall being shaped so as not to block the ink flow between sections of said first chamber on either side of said dividing wall and between said first and second chambers.
  • 39. The ink-jet type recording apparatus of claim 21, wherein said cartridge is constructed to be removably mounted on said recording apparatus so that an ink supply needle of said apparatus is received in said ink supply port.
  • 40. The ink jet type recording apparatus of claim 21, wherein,the pressure in said first chamber and said second chamber is maintained at a value less than normal atmospheric pressure, with a pressure balance being maintained between said first chamber and said second chamber by the surface tension of said porous member in the vicinity of said communicating hole to maintain ink in said first chamber; and said first and second members, partition wall, communicating hole, air vent port and ink supply port are positioned and dimensioned so that when said pressure balance between said chambers is no longer maintained as said ink impregnated in said porous member is at least partially transmitted through said ink-supply port, ink is supplied from said first chamber to said porous member in said second chamber as required until the pressure balance between said first chamber and said second chamber is restored.
  • 41. A method for providing ink to an ink-jet type recording head, comprising the steps of:providing an ink tank cartridge having a first chamber adapted to store ink and a second chamber adapted to store a porous member impregnated with said ink; separating said first and second chambers from each other by use of a partition wall; providing ambient air to said second chamber through an air vent in a wall of said second chamber; communicating ink between said first and second chambers through a communicating hole essentially defining a plane and positioned adjacent the bottom of said partition wall; withdrawing ink from said porous member through an ink supply port extending through a bottom wall of said second chamber in a direction essentially parallel to said plane of said communicating hole; providing ambient air to said first chamber from said air vent at least in part along at least one groove formed above said communicating hole in said partition wall on the side facing said second chamber when ink flows from the first chamber into said porous member, said at least one groove being in fluid communication with said communication hole; and separating said porous member from said top wall of said second chamber thereby forming an air pocket between said air vent and said porous member.
  • 42. The method of claim 41, further comprising the steps of:maintaining the pressure in said first and second chambers below normal atmospheric pressure; maintaining a pressure balance between said first and second chambers by the surface tension of said porous member in the vicinity of said communicating hole; the withdrawal of ink from said porous member through said ink supply port upsetting the pressure balance between said first and second chambers so that ink flows from said first chamber to said second chamber until said pressure balance is restored.
  • 43. The method of claim 42, further comprising the step of:forming said air vent at least in part as a winding groove in a surface of said ink tank cartridge to protect the ink against evaporation.
  • 44. The method of claim 43, further comprising the steps of:sealing said groove with a seal member; removing a portion of said seal to place the interior of said ink supply tank in fluid communication with ambient air through said winding groove, said air vent being formed at least in part by said seal member.
  • 45. The method of claim 41, further comprising the step of strengthening said first compartment by providing a support wall situated in said first chamber extending essentially perpendicular to said partition wall at a central region thereof.
Priority Claims (1)
Number Date Country Kind
6-248516 Sep 1994 JP
Parent Case Info

This is a continuation-in-part application of application Ser. No. 08/357,639 filed Dec. 16, 1994 entitled INK-SUPPLIED PRINTER HEAD AND INK CONTAINER, now abandoned.

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Continuation in Parts (1)
Number Date Country
Parent 08/357639 Dec 1994 US
Child 08/485319 US