This application is based on and claims the benefit of priority from Japanese patent application No. 2020-108640 filed on Jun. 24, 2020, which is incorporated by reference in its entirety.
The present disclosure relates to an ink supply device which supplies ink to an inkjet recording apparatus and an image forming system including the ink supply device.
An inkjet recording apparatus is provided with an ink container storing the ink supplied to an inkjet head. An ink supply device including the large-capacity ink container is provided on the assumption that a large amount of the ink is consumed.
To achieve good image quality, it is necessary to keep a viscosity of the ink within an appropriate range, but the viscosity of the ink may increase due to a low room temperature. Therefore, the ink supply device includes a means for heating the ink. As an example of the means for heating the ink, a heater unit including a tube and a heater is known. One end portion of the tube is connected to the large-capacity ink container, the other end portion of the tube is connected to an ink supply path of the inkjet recording apparatus, and the ink fed from the ink container is heated by a heater and supplied to the inkjet recording apparatus.
By the way, in the case of the inkjet recording apparatus which performs color printing using the inks of a plurality of colors, the ink supply device is provided with the ink container and the heater unit for each color. In order to compact a space occupied by the heater units, it is advantageous to house the tube and the heater in a plate-like housing and to stack a plurality of the housings. In this case, in consideration of easy maintenance, it is advantageous to stack the housings side by side in the horizontal direction as shown in
In this example, the innermost heater unit of the four heater units is fixedly attached to a frame using screws, and the adjacent heater units are connected to each other using screws. If the heater unit is failed, the failed heater unit must be detached for repairment or replacement. However, in this example, because the heater units are connected to each other using the screws, in order to detach the innermost heater unit, or the second or third heater unit from the innermost, all the heater units disposed on the front side of the heater unit to be detached must also be detached. Further, because the tube connected to the heater unit also needs to be detached, there is a possibility that troubles such as ink leakage and contamination increase. Therefore, it is desirable to have a configuration in which the failed heater unit can be detached without detaching the heater unit which is not failed.
To solve this problem, for example, a configuration in which the heater unit can be attached and detached to the frame by a latch lever is conceivable, but in a large device such as the ink supply device, because it is necessary to increase a rigidity of the latch lever and the housing, the cost may increase.
In accordance with an aspect of the present disclosure, an ink supply device includes a plurality of ink containers, a plurality of heater units, a frame, a lower fixing member and an upper fixing member. In the ink container, ink is stored. The heater units are arranged in a horizontal arrangement direction. The heater unit includes a tube in which the ink fed from the ink container is passed, a hearer heating the ink passing through the tube and a casing by which the tube and the heater are supported. In the frame, the ink containers and the heater units are stored. The lower fixing member is fixedly mounted to the frame and holds all lower portions of the heater units. The upper fixing member is detachably mounted to the frame and holds all upper portions of the heater units.
In accordance with an aspect of the present disclosure, an image forming system includes the ink supply device and an inkjet recording apparatus including a conveyance unit conveying a sheet-like recording medium and an inkjet head ejecting the ink supplied through the tube on the recording medium conveyed by the conveyance unit.
The other features and advantages of the present disclosure will become more apparent from the following description. In the detailed description, reference is made to the accompanying drawings, and preferred embodiments of the present disclosure are shown by way of example in the accompanying drawings.
Hereinafter, with reference to the attached drawings, an image forming system 3 according to one embodiment of the present disclosure will be described.
First, an entire structure of the image forming system 3 will be described. The image forming system 3 includes an ink supply device 2 and a printer 1 (an example of an inkjet recording apparatus).
The printer 1 is an inkjet type image forming apparatus which ejects ink on a sheet S (an example of a sheet-like recording medium), such as a plane paper and a coated paper, and forms an image. The ink supply device 2 is disposed on the rear side of the printer 1, and supplies the ink to the printer 1.
The printer 1 includes a box-shaped main housing 10 in which various devices are stored. In the lower portion of the main housing 10, a drawable sheet feeding cassette 15 in which the sheet S is stored is provided. On the right side face of the main housing 10, a manual bypass tray 25 on which the sheet S is manually placed is provided. Above the manual bypass tray 25, a discharge tray 17 on which the sheet S with the image is stacked is provided. On the upper portion of the left side face of the main housing 10, a discharge port 19 through which the sheet S is conveyed to a post-processing device (not shown) adjacently disposed on the left side of the printer is formed.
In the center portion of the inside of the main housing 10, head units 34Y, 34Bk, 34C and 34M (called a head unit) each having one or more inkjet heads ejecting the ink to the sheet S are provided, and eject the inks of yellow, black, cyan and magenta, respectively. Below the head units 34, a conveyance unit 40 which attracts the sheet S, on which the image is formed, to a conveyance belt 45 and conveys it is provided. On the left side of the conveyance unit 40, a drying unit 48 which dries the sheet S with the image while conveying it is provided. In the left lower portion of the inside of the main housing 10, ink containers 51 filled with the inks are stored.
On the right side of the conveyance unit 40, a first conveyance path 21 extending from the sheet feeding cassette 15 to the conveyance unit 40 and a manual bypass path 27 extending from the manual bypass tray 25 and joined to the first conveyance path 21 are provided. On the left side of the drying unit 48, a second conveyance path 22 extending from the drying unit 48 to the discharge port 19 is provided. Above the head units 34, a third conveyance path 23 branched from the second conveyance path 22 and extending to the discharge tray 17 and a fourth conveyance path 24 branched from the third conveyance path 23 and joined to the first conveyance path 21 are provided. At the branch points between the second conveyance path 22 and the third conveyance path 23, and between the third conveyance path 23 and the fourth conveyance path 24, guide members (not shown) for guiding the conveyance of the sheet S are provided.
Next, an outline of an image forming operation of the printer 1 will be described. When an image forming job is input to the printer 1, the sheet S is fed from the sheet feeding feed cassette 15 or the manual bypass tray 25 and conveyed along the first conveyance path 21 in a Y1 direction. The sheet S is attracted to the conveyance belt 45 of the conveyance unit 40 and conveyed. Then, the head unit 34 ejects the ink drops on the sheet S, and an image is thus formed on the sheet S. The drying unit 48 accelerates the drying the sheet S on which the image is formed. Then, the sheet S is conveyed along the second conveyance path 22 and the third conveyance path 23, and then discharged on the discharge tray 17.
[Ink Supply Path] Next, the ink supply path will be described.
[Ink Supply Device] Next, the ink supply device 2 will be described.
The ink supply device 2 includes a plurality of ink containers 61 storing the ink, a plurality of heater units 71 disposed side by side along a horizontal arrangement direction, a frame 64, a lower fixing member 82 and an upper fixing member 81. The heater unit 71 includes a tube 72 through which the ink fed from the ink container 61 passes, a heater 75 which heats the ink passing through the tube 72, and a plate-shaped casing 80 by which the tube 72 and the heater 75 are supported. The frame 64 stores the ink containers 61 and the heater units 71. The lower fixing member 82 is fixedly mounted to the frame 64 and holds the lower end portions of the heater units 71 collectively. The upper fixing member 81 is detachably mounted to the frame 64 and holds the upper end portions of the heater units 71 collectively.
[Ink Container] The ink supply device 2 (see
[Heater Unit] The heater unit 71 is provided for each ink container 61.
[Tube] The tube 72 (see
[Heater] The heater 75 (see
[Casing] The casing 80 (see
The flange portions 80F of the box-shaped member 80B are fixedly mounted to the upper end portion and the lower end portion of the plate-shaped member 80P using screws, for example. Hereinafter, a part containing the upper flange portion 80F of the box-shaped member 80B and the upper end portion of the plate-shaped member 80B is called an upper flange part 80U, and a part containing the lower flange portion 80F of the box-shaped member 80B and the lower end portion of the plate-shaped member 80P is called a lower flange part 80Lo. The upper flange part 80U has a notch 80S at four positions in the left-and-right direction. The lower flange part 80Lo has a notch 80S at two positions in the left-and-right direction. The upper flange part 80U has two screw holes 80H. One screw hole 80H is formed between the first notch 80S and the second notch 80S from the left, and the other screw hole 80H is formed between the third notch 80S and the fourth notch 80S from the left. The lower flange part 80U has two screw holes 80H. The screw hole 80H is formed on the right side of each notches 80S.
[Frame] The frame 64 (see
[Upper Fixing Member] The upper fixing member 81 (See
[Lower Fixing Member] The lower fixing member 82 (See
[Attachment of Heater Unit] Next, an attachment way of the heater units 71 will be described.
First, as shown in
Next, as shown in
In the same manner, as shown in
Next, as shown in
In the above manner, the four heater units 71 are arranged in the front-and-rear direction, and fixedly attached to the frame 64 by the upper fixing member 81 and the lower fixing member 82. The partition wall portion 64P, the upper fixing members 81, the lower fixing members 82 and the fourth heater unit 71 forms a closed box-shaped structure. As described above, the arrangement direction of the heater units 71 is the front-and-rear direction.
[Detachment of Heater Unit] Next, a detachment way of the heater units 71 will be described. In the embodiment, a case where the second heater unit 71 from the rearmost is failed and the other heater units 71 are not failed will be described.
First, the screws 90 (90A, 90B) are removed from the front fixing part 81Fr and the rear fixing part 81Rr of the upper fixing member 81, and then the upper fixing member 81 is removed from the four heater units 71 (see
In a case where the rearmost heater unit 71 or the third heater unit 71 from the rearmost is failed, after the upper fixing member 81 is removed in the above manner, the failed heater unit 71 is lifted and drawn out leftward or rightward. Then, the failed heater unit 71 is only detached from the frame 64.
Here, for comparison, a conventional ink supply device 2A will be described.
The ink supply device 2A is not provided with the upper fixing member 81 and the lower fixing member 82, and the heater units 71A are directly attached to the frame 64. Specifically, as shown in
Further, as shown in
As described above, according to the ink supply device 2 of the present embodiment, in a case where the heater units 71 are arranged in the horizontal arrangement direction, it becomes possible to detach the failed heater unit 71 without detaching the heater units 71 which are not failed.
According to the ink supply device 2 according to the present embodiment, one end portion of the upper fixing member 81 in the arrangement direction of the heater units 71 is fixedly mounted to the frame 64 using the screws 90, and the farthest heater unit 71 from the end portion of the upper fixing member 81 to the frame 64 is fixedly attached to the lower fixing member 82 and the upper fixing member 81 using the screws 90. According to the configuration, because the partition wall portion 64P of the frame 64, the upper fixing member 81, the lower fixing member 82 and the heater unit 71 forms a closed box-shaped structure, it becomes possible to enhance rigidity of the device.
Further, according to the ink supply device 2 of the present embodiment, the upper fixing member 81 and the lower fixing member 82 have the notch 81S and the second notch 82S2 with which the heater unit 71 is engaged, the heater units 71 are easily positioned in the arrangement direction. Also, it becomes possible to prevent a displacement of the heater units 71 in the arrangement direction. Further, when the failed heater unit 71 is detached, it becomes possible to prevent a displacement of the remaining heater units 71 in the arrangement direction.
Further, according to the ink supply device 2 of the present embodiment, the heater unit 71 has the notches 80S with which the upper fixing member 81 and the lower fixing member 82 are engaged, the heater units 71 are easily positioned in a direction crossing to the arrangement direction. Also, it becomes possible to prevent a displacement of the heater units 71 in the direction crossing to the arrangement direction.
Further, according to the ink supply device 2 of the present embodiment, the upper fixing members 81 and the lower fixing members 82 are provided at a plurality of positions in the direction crossing to the arrangement direction of the heater units 71. According to the configuration, because the closed box-shaped structure is formed at the plurality of positions, it becomes possible to enhance the rigidity of the device.
The above embodiment may be modified as follows.
The above embodiment shows an example where the upper fixing member 81 and the lower fixing member 82 have different shapes, but the lower fixing member 82 may have a shape in which the upper fixing member 81 is inverted upside down. Alternatively, the upper fixing member 81 may have a shape in which the lower fixing member 82 is inverted upside down. According to this configuration, an increasing of the cost can be suppressed by using the upper fixing member 81 and the lower fixing member 82 in common.
The above embodiment shows an example where the notches 80S are provided in the upper flange part 80U and the lower flange part 80Lo of the heater unit 71, but these notches 80S may not be provided.
The above embodiment shows an example where the upper fixing member 81 and the lower fixing member 82 are provided at two positions in the direction crossing to the arrangement direction of the heater units 71, but the upper fixing member 81 and the lower fixing member 82 may be provided at one position. In this case, a spacer for supporting the lower flange part 80Lo of the heater unit 71 may be provided at a place where the lower fixing member 82 is not provided. According to this configuration, the increasing of the cost can be suppressed. Further, the upper fixing members 81 and the lower fixing member 82 may be provided at three or more positions. According to this configuration, it becomes possible to enhance the rigidity of the device. Note that the number of the upper fixing member 81 and the lower fixing member 82 need not be the same.
The above embodiment shows an example where the partition wall portion 64P of the frame 64, the upper fixing member 81, the lower fixing member 82, and the foremost heater unit 71 form a closed box-shaped structure. However, a reinforcing member such as a columnar shape or a plate shape may be provided on the further front side of the foremost heater unit 71, and a closed box-shaped structure may be formed of the partition wall portion 64P, the upper fixing member 81, the lower fixing member 82 and the reinforcing member. According to this constitution, the stress of the foremost heater unit 71 can be suppressed.
Although the present disclosure has been described with respect to specific embodiments, the present disclosure is not limited to the embodiments described above. Those skilled in the art will be able to modify the above embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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JP2020-108640 | Jun 2020 | JP | national |
Number | Name | Date | Kind |
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20060176347 | Hong | Aug 2006 | A1 |
20090244172 | Snyder | Oct 2009 | A1 |
20180162136 | Rietbergen | Jun 2018 | A1 |
Number | Date | Country |
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2006-110834 | Apr 2006 | JP |
Number | Date | Country | |
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20210402778 A1 | Dec 2021 | US |