Ink supply mechanism and inkjet recording apparatus including the ink supply mechanism

Information

  • Patent Grant
  • 6799840
  • Patent Number
    6,799,840
  • Date Filed
    Wednesday, August 21, 2002
    22 years ago
  • Date Issued
    Tuesday, October 5, 2004
    20 years ago
Abstract
Disclosed is an ink supply mechanism comprising a first ink tank for storing ink; a joint portion connected to the first ink tank; and a second ink tank disposed to be movable to the first ink tank, being provided with a connection portion connected to the joint portion in order to make ink supply from the first ink tank possible, wherein the joint portion is movable between a connected position where the connection portion is connected thereto and a disconnected position where the connection portion is not connected thereto, and a cap member for sealing a region between the connection portion and the joint portion at both the connected position and the disconnected position is provided on the joint portion. Therefore, invasion of foreign materials into an ink path can be prevented when the joint portion and the second ink tank are connected to each other, and adherence of ink in the joint portion can also be prevented.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an inkjet recording apparatus wherein recording is carried out by discharging ink from a recording head, particularly to an ink supply mechanism between two ink tanks, which are connectable to and removable from each other via joint portions.




2. Related Background Art




Conventionally, there have been the following 3 types of system for supplying ink to a recording head of an inkjet recording apparatus.




(a) Head Cartridge System




As shown in

FIG. 8

, in the head cartridge system, a head cartridge


103


, integrated with a recording head


101


for discharging ink and an ink tank


102


for storing ink to be supplied to the recording head


101


, is mounted detachably on a carriage


104


which is supported slidably by a guide shaft


105


. The carriage is reciprocated along the guide shaft


105


by a carriage drive mechanism, which is not shown in the

FIG. 8. A

platen


106


is disposed at a position opposite to the recording head


101


, and a record sheet


107


such as paper and film is transferred on the platen


106


perpendicular to the moving direction of the carriage


104


by a record sheet transfer mechanism, which is not shown in the FIG.


8


.




And then, while repeating intermittent supply (supplementary scanning) of the record sheet


107


and reciprocating motion (main scanning) of the carriage


104


, desired letters and images are recorded on the record sheet


107


by driving the recording head


101


and discharging ink from the recording head


101


, on the basis of recording signals. In this system, the ink in the ink tank


102


is supplied directly into the recording head


101


.




(b) Tank Cartridge System




As shown in

FIG. 9

, in the tank cartridge system, only a recording head


111


is mounted on a carriage


114


. A tank cartridge


112


for storing ink is disposed on a main body side of an ink jet recording apparatus. The recording head


111


and the tank cartridge


112


are connected each other with a flexible ink supply tube


113


which can follow the movement of the carriage


114


along a guide shaft


115


, and the ink in the tank cartridge


112


is supplied into the recording head


111


via the ink supply tube


113


.




(c) Pit-In System




As shown in

FIG. 10

, in the pit-in system, a recording head


121


and a sub-tank


122


are mounted on a cartridge


124


. The recording head


121


and the sub-tank


122


are integrated in a one body, and the ink in the sub-tank is supplied directly into the recording head


121


. On the other hand, a main tank


123


, whose capacity of ink is larger than that of the sub-tank


122


, is disposed on a main body side of an inkjet recording apparatus. On the main tank


123


provided is a joint portion


123




a


, which is communicated with an ink inlet portion


122




a


provided on the sub-tank


122


when the sub-tank is moved to the facing position against the main tank


123


.




When the volume of the ink in the sub-tank


122


decreases less than the predetermined amount as a result of consumption of the ink in the sub-tank


122


by discharging ink from the recording head


121


, a carriage


124


is moved along a guide shaft


125


to the position where the ink inlet portion


122




a


faces the joint portion


123




a


. At the position, the ink inlet portion


122




a


and the joint portion


123




a


are communicated with each other to supply ink from the main tank


123


into the sub-tank


122


.




However, there have been problems shown below in the conventional system of supplying ink described above.




In the head cartridge system, it is essential to make a capacity of the ink tank larger in order to reduce exchange frequency of the head cartridge, namely, in order to increase the number of sheets, which can be recorded by a single head cartridge. Since the head cartridge is mounted on the carriage, however, the increase in capacity of the ink tank results in the increase in space necessary for scanning the carriage to thereby require the enlargement of a recording apparatus, and also results in uneasiness of high-speed carriage scanning due to larger weight applied to the carriage.




On the other hand, in the tank cartridge system, the above-mentioned problem is eliminated because the recording head is only mounted on the carriage. Since the recoding head is connected to the tank cartridge with the ink supply tube, however, a complicated mechanism becomes necessary resulting in uneasiness of miniaturization of a recording apparatus.




Besides, in the pit-in system, since ink is supplied from the main tank into the sub-tank and the volume of the sub-tank can be small, size and weight of the structure on the carriage become smaller than those in the head cartridge system, resulting in a simple configuration of the apparatus due to no more need of an ink supply tube.




However, in the pit-in system, since coupling portions between the main tank and the sub-tank (the ink inlet portion


122




a


and the joint portion


123




a


in the example shown in

FIG. 10

) are apart from each other during recording operation, foreign material such as paper powder and dust sticks and piles up onto the coupling portions during their usage for a long time. When the ink is supplied into the sub-tank from the main tank during their coupling, the piled-up foreign material is introduced into the coupling portions and may reach the recording head via the sub-tank. Once the foreign material reaches the recording head, discharge of the ink becomes unstable resulting in no discharge of the ink in the worst case.




Besides, sealing ability of the joint portion may decrease to introduce air into the coupling portions by piling up of the foreign material at the joint portion. Further, since the coupling portions are opened except when supplying ink, the ink filled in the coupling portions becomes dry to adhere as a solid to the interior of the coupling portions. Thus, as a result of introduction of air and adhesion of solid ink, flow resistance of ink in the coupling potions increases, and reliability of supplying ink decreases after all.




SUMMARY OF THE INVENTION




The object of the present invention is to provide an ink supply mechanism and an inkjet recording apparatus, wherein ink is supplied in high reliability still employing the pit-in system, which is able to supply ink by only a small and simple configuration.




Another object of the present invention is to provide an ink supply mechanism comprising a first ink tank for storing ink a joint portion connected to said first ink tank and a second ink tank disposed to be movable to said first ink tank and provided with a connection portion connected to said joint portion in order to make ink supply from said first ink tank possible, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, and a cap member for sealing a region between said connection portion and said joint portion at both said connected position and said disconnected position is provided on said joint portion.




A still another object of the present invention is to provide an ink jet recoding apparatus for recording by means of discharging ink onto a record sheet from a recording head comprising a first ink tank provided in the recording apparatus for storing ink a joint portion connected to said first ink tank a second ink tank disposed to be movable against said first ink tank, being provided with a connection portion connected to said joint portion in order to make ink supply from said first ink tank possible and a carriage for reciprocating with the recording head and said second ink tank mounted thereon, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, and a cap member for sealing a region between said connection portion and said joint portion at both said connected position and said disconnected position is provided on said joint portion.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic perspective view of an inkjet recording apparatus according to the first embodiment of the present invention.





FIG. 2

is a sectional view of a head cartridge, a joint portion, etc. of the inkjet recording apparatus shown in

FIG. 1

at a retreated position.





FIG. 3

is a sectional view at a sealed position transferred by lifting a joint base from the state shown in FIG.


2


.





FIG. 4

is a sectional view with the joint portion and a sub-tank communicated between them by lifting the joint base higher than the state shown in FIG.


3


.





FIG. 5

is a sectional view with the joint portion and a main tank communicated between them by lifting the joint base higher than the state shown in FIG.


4


.





FIG. 6

is a sectional view corresponding to

FIG. 3

at the sealed position according to the second embodiment of the present invention.





FIG. 7

is a sectional view corresponding to

FIG. 3

at the sealed position according to the third embodiment of the present invention.





FIG. 8

is a perspective view of a main portion of an inkjet recording apparatus according to the conventional head cartridge system.





FIG. 9

is a perspective view of a main portion of an inkjet recording apparatus according to the conventional tank cartridge system.





FIG. 10

is a perspective view of a main portion of an inkjet recording apparatus according to the conventional pit-in system.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Next, the embodiments of the present invention will be described referring to the drawings.




(The First Embodiment)





FIG. 1

is a schematic perspective view of an inkjet recording apparatus according to the first embodiment of the present invention.




As shown in

FIG. 1

, a carriage


5


, on which a head cartridge


6


is detachably mounted, is supported slidably by a guide shaft


3


and a guide rail


4


disposed parallel to each other. The head cartridge


6


, as described later in detail, is integrally composed of a recording head portion for discharging ink on the basis of recording signals and a sub-tank portion for storing ink to be supplied into the recording head portion. The inkjet recording apparatus of the present embodiment can record in full color using black ink, yellow ink, magenta ink and cyan ink, and the recording head portion and the sub-tank portion are provided corresponding to each color of the ink.




A carriage drive mechanism


11


includes a timing belt


11




b


put around two pulleys and a carriage motor


11




a


for rotating one of the two pulleys. The carriage


5


is fixed to a portion of the timing belt


11




b


, and the carriage


5


is disposed to reciprocate along a guide shaft


3


in the direction of arrows A


1


and A


2


(main scanning direction) through rotating the timing belt


11




b


by the carriage motor.




As a record sheet S, various media used in inkjet recording such as paper and film are applicable. The record sheet is transferred toward the front side from the back side of the inkjet recording apparatus in the direction of arrow B (supplementary scanning direction), that is, the direction crossing the moving direction of the carriage


5


(the perpendicular direction in the present embodiment).




In the transfer path of the record sheet, included are a transfer roller


16


being rotated by a sheet-feed motor


13


, a pinch roller


15


pressed against the transfer roller


16


by an urging means such as a spring (not depicted in the figure), a sheet-feed portion


12


for feeding sheet by sheet the record sheet S between the transfer roller


16


and the pinch roller


15


, a platen


2


disposed a predetermined space apart opposite to a recoding head portion of the head cartridge


6


within the range of the movement of the carriage


5


, and an ejection roller and a spur (not depicted in the figure) disposed on a downstream side of the carriage


5


as to the transfer direction of the record sheet S for ejecting (or discharging) the record sheet S out of the inkjet recording apparatus pinching the record sheet S between them.




At the position within the range of the movement of the carriage


5


and yet without the region through which the record sheet S passes, provided is a head cap


10


for capping a surface (an ink discharge surface), from which ink is discharged, of the recording head portion of the head cartridge


6


at the time of non-recording. The position of the carriage


5


, at which the head cap


10


can execute the capping, is referred to as the home position.




Further, a plurality of main tanks


7


containing respective color inks to be supplied into the head cartridge


6


are provided at appropriate positions in the inkjet recording apparatus. Each main tank is connected to a join portion


8


via a tube


9


. The joint portion


8


is provided at the position facing the sub-tank portion of the head cartridge


6


in order to be connected to the head cartridge


6


when the carriage


5


is located at the home position, and the ink in the main tank


7


is got ready to be supplied into the sub-tank portion of the head cartridge


6


via the tube


9


and the joint portion


8


as a result of connecting the joint portion


8


to the head cartridge


6


.




Now, configurations of the head cartridge


6


and the joint portion


8


are described in detail referring to FIG.


2


.




In

FIG. 2

, shown is a sectional view of the joint portion


8


and the head cartridge


6


for only one color under an unconnected state to each other and also under an uncapped state by the head cap


10


while the carriage is located at the home position. Further, the carriage is omitted in FIG.


2


.




The head cartridge includes the sub-tank portion


21


and the recording head portion


25


as before-mentioned.




In the interior of the sub-tank


21


, provided is an ink container


21




a


including a negative pressure generation member


22


. The negative pressure generation member


22


is composed of a porous body or an assembly of fiber comprising e.g. polypropylene, and holds ink under a negative pressure generated by capillary force. Besides, in the sub-tank portion


21


, formed are an ink inlet


21




b


connected to the joint portion


8


and a sub-tank air vent


21




d


for communicating the interior of the ink container


21




a


with open air.




The ink inlet


21




b


is communicated with the ink container


21




a


via an ink flow path


21




c


and is stopped with a rubber plug


23


where a slit is formed for inserting and drawing out an upper end portion of a supply tube


32


of the joint portion


8


, and thereby shut off is the interior of the sub-tank


21


from the exterior. The sub-tank air vent


21




d


can be opened and shut with a sub-tank valve


24


actuated by a driving means, which is not shown in the figure.




The recording head portion


25


is communicated with a plurality of nozzles


27


for discharging ink via the ink container


21




a


and a filter


26


, and includes a liquid chamber


28


temporarily holding ink to be supplied into each nozzle. In the present embodiment, the recording head portion


25


employs such type of inkjet recording system as hereinbelow. In the system, provided is a device for generating heat energy to be utilized as the energy to discharge ink from the nozzles


27


, and that the ink is discharged from a discharge outlet as an open end of the nozzle


27


, due to creating state-change of the ink with the thermal energy generated by the device.




Using this type of system, high density and high definition recording of letters and images have been achieved. Especially in the present embodiment, an exothermic resistor element (an electro-thermal converter) as the element for generating thermal energy is included within the nozzle


27


, and the ink is discharged from the discharge outlet utilizing pressure of bubbles created when the ink in the nozzle


27


is film-boiled by heating with the exothermic resistor element.




In the present invention, the system for discharging ink is not confined thereto, and such a system can be employed that the ink is discharged utilizing pressure of vibration due to the mechanical vibration energy given to the ink using an electro-mechanical conversion element such as a piezoelectric element.




Additionally, the ink in the recording head portion


25


can be forcedly sucked by a suction means such as a pump (not shown in the figure) via a suction tube


18


with the ink discharge surface capped with the head cap


10


.




On the other hand, the joint portion


8


includes a joint base


31


holding the supply tube


32


. The joint base


31


is disposed to be movable, by a driving means not shown in the figure, in the direction of arrow C


1


, which is the direction for approaching the ink inlet


21




b


of the head cartridge


6


, and also in the direction of C


2


, which is the direction for going away from the ink inlet


21




b


(the up-and-down directions in the embodiment shown in the figure). The tube


9


connecting the main tank


7


and the joint portion


8


is connected to an end portion on a arrow C


2


side of the joint base


31


. Further, in the main tank


7


provided is a main tank air vent


7




a


communicating the interior and exterior of the main tank


7


in order to maintain the pressure in the main tank at the atmospheric pressure.




The supply tube


32


is a member through which ink flows during supply of ink from the main tank to the head cartridge


6


, and is held against the joint base


31


free to slide in the directions of the arrows C


1


and C


2


in order for an upper end portion as an end portion on the ink inlet


21




b


side, to protrude always from the joint base


31


. A plug


33


made of rubber is provided under the supply tube


32


, and by the plug


33


prevented is the flow of the ink from the main tank


7


into the supply tube


32


. A slit is formed on the plug


33


for inserting and drawing out a lower end portion of the supply tube


32


therethrough, and the lower end portion of the supply tube


32


can be protruded from the plug


33


through movement of the supply tube


32


in the arrow C


2


direction within the joint base


31


.




The upper end portion and the lower end portion of the supply tube


32


are made smaller in diameter than other portions, and only the two portions can be inserted into the plugs


23


,


33


via the slits. Further, the lengths of the portions, with small outer diameters, of the upper end portion and the lower end portion of the supply tube


32


are longer than the corresponding thicknesses of the plugs


23


,


33


, respectively.




A flange portion is integrally formed in the middle portion of the supply tube


32


, and the supply tube


32


is urged in the arrow C


1


direction by a spring


34


provided in the joint base


31


, and the range of movement of the supply tube


32


in the direction urged by the spring


34


is restricted within the joint base


31


.




At an end portion, from which the supply tube


32


is protruded, of the joint base


31


, provided is a cap


35


. The cap


35


seals the region between the plug


23


and the joint portion


8


before the supply tube


32


contacts the plug


23


, and is also a member surrounding the protruded portion of the supply tube


32


from the upper face of the joint base


31


. Further, the cap


35


is made of an elastic material such as rubber in order to be compressed due to further movement of the joint base


31


in the arrow C


1


direction, after abutting of the upper end of the cap against the head cartridge


6


. In the present embodiment, the cap is composed of a rubber member molded in the shape of a bellows, and hardness thereof is chosen between 20 to 40 in type-A durometer hardness specified by JIS K 6250.




Next, described is the recording operation of the inkjet recording apparatus of the present embodiment.




During the recording operation, as shown in

FIG. 2

, the capping of the recording head portion


25


with the head cap


10


is released, and the sub-tank valve


24


also makes the sub-tank air bent


21




d


open. Further, the joint portion


8


is at the lowered position apart from the head cartridge


6


. That is to say, the plug


23


on the sub-tank


21


side is stopped. Such a position of the joint portion


8


, that the joint portion


8


is apart from the head cartridge


6


, is referred to as the retreated position in the present specification.




In such a situation, the record sheet S fed, sheet by sheet, from the sheet-feed portion


12


is transferred between the head cartridge


6


and the platen


2


, being pinched between the transfer roller


16


and the pinch roller


15


, by rotation of the transfer roller


16


.




Once the record sheet is transferred to a predetermined position, the transfer of the record sheet is stopped, the carriage is moved, the ink is discharged from the recording head portion


25


of the head cartridge


6


on the basis of recording signals synchronized therewith, and the recording by one column is executed on the record sheet S. Then, transferring the record sheet S by a predetermined pitch, the recording of the next column is executed while the carriage


5


is being moved again. In the following, by repeating alternately the main scanning of the head cartridge


6


and the sub-scanning of the record sheet S by the predetermined pitch, recording of the desired letters and images is executed on the record sheet S.




The record sheet already recorded is, after passing through the platen


2


, ejected out of the inkjet recording apparatus being pinched between the ejecting roller and the spur.




Once recording is finished as described above, the carriage


5


returns to the home position. Then, as shown in

FIG. 3

, while capping the recording head portion


25


with the head cap


10


is executed, the joint base


31


is raised up, namely, moved in the arrow C


1


direction, and the cap


35


is pressed to a portion around the plug


23


of the head cartridge


6


. Moreover, the situation shown in

FIG. 3

is maintained after the power supply of the inkjet recording apparatus is switched off. Further, in this situation, although the supply tube


32


is not inserted through the plug


23


and the joint portion


8


is not communicated with the sub-tank portion


21


, such a position of the joint portion


8


, that the region between the plug


23


and the joint portion


8


is so sealed by the cap


35


, is referred to as the sealed position in the present specification.




Thus, while recording is not executed, the connected portion between the plug


23


and the supply tube


32


is sealed by pressing the cap


35


to the head cartridge


6


. Thereby, protected is adhesion and pile-up of foreign materials such as dust on the plug


23


and the supply tube


32


, and when the head cartridge


6


and the joint portion


8


are connected (as after-described), invasion of foreign materials into the ink supply path from the main tank


7


to the head cartridge


6


can be prevented.




Further, drying of the ink in the supply tube


32


and adherence of the ink in the supply tube


32


are prevented by sealing the region between the plug


23


and the supply tube


32


with the cap


35


. Thereby, reliability of supplying ink from the main tank


7


to the head cartridge


6


can be enhanced.




Moreover, since the joint portion


8


is disposed to be able to take the retreated position in addition to the sealed position in the present embodiment, interference of the head cartridge


6


with the cap


35


can be prevented when the carriage


6


returns to the home position after finishing recording operation and when it moves out of the home position to start recording operation. Although in the present embodiment the shape of a bellows is shown as the shape of the cap


35


, it is not confined thereto so long as it may seal the region between the plug


23


and the supply tube


32


.




At the sealed position, when the remainder of ink in the sub-tank


21


is small due to consumption of the ink in the recording head portion


25


, ink is supplied from the main tank


7


into the sub-tank portion


21


. Detection of the remainder of the ink in the sub-tank portion


21


can be executed on the basis of the number of operations of the recording head portion


25


as well as on the basis of the detected results by an ink remainder sensor, which is disposed in the sub-tank portion


21


.




When ink is supplied from the main tank


7


into the sub-tank portion


21


, the joint base


31


is raised up further from the sealed position. Although the cap


35


is thereby compressed, influence upon the driving load during the rise of the joint base


31


can be suppressed at a minimum, because the cap


35


can be smoothly compressed by a small load, owing to the cap


35


having the shape of a bellows and being made of an elastic member with hardness between 20 to 40 in type A durometer hardness specified by JIS K 6250.




And, when the joint base


31


is further raised up, as shown in

FIG. 4

, the upper end portion of the supply tube


32


is inserted into the plug


23


via the slit, going through the plug


23


into the ink flow path


21




c


of sub-tank portion


21


, and the supply tube


32


is communicated with the sub-tank portion


21


. Although the supply tube


32


is applied with a repulsive force by the plug


23


when the supply tube


32


passes through the plug


23


, the supply tube


32


can pass through the plug


23


with no resistance to the urging strength of the spring


34


, because the urging strength of the spring


34


is set larger than the repulsive force applied to the supply tube


32


by the plug


23


.




Once the portion smaller in diameter of the upper end portion of the supply tube


32


is completely into the plug


23


, the supply tube


32


is not inserted any more against the plug


23


. Therefore, the position of the supply tube does not change even though the joint base


31


is raised up further. That is to say, the supply tube


32


falls down relatively to the joint base


31


resisting the urging strength of the spring


34


. Thereby, as shown in

FIG. 5

, the lower end portion of the supply tube is urged into the plug


33


via a slit to pass through the plug


33


. For the first time, at this point, the main tank


7


communicates with the supply tube


32


, and the main tank


7


is connected to the head cartridge


6


via the joint portion


8


. Finally, the joint base


31


is raised up until it contacts the head cartridge


6


.




When the main tank


7


and the head cartridge


6


are thus connected, the sub-tank air vent


21




d


of the sub-tank portion


21


is closed by the sub-tank valve


24


. Once the negative pressure in the head cartridge


6


is lowered by a suction means via the head cap


10


in the above-mentioned situation, ink is supplied from the main tank


7


into the sub-tank portion


21


due to this negative pressure.




As described above, by employing such a configuration that the main tank


7


is communicated with the joint portion


8


at the last step of the procedure when the main tank


7


is connected to the sub-tank portion


21


via the joint portion


8


, leakage of ink on the main tank side can be prevented, even though the above-mentioned connecting operation of the main tank


7


and the sub-tank portion


21


is stopped on the way due to power failure or breakdown.




Once ink supply into the sub-tank portion


21


is finished, the joint portion


8


is lowered. Thereby, following inversely the sequence of operations described above, first of all, the main tank


7


and the joint portion


8


are disconnected, then the head cartridge


6


and the joint portion


8


are disconnected. And, when subsequent recording is executed, the joint portion


8


is further lowered to separate the cap


35


from the head cartridge


6


.




(The Second Embodiment)





FIG. 6

is a sectional view corresponding to

FIG. 3

at the sealed position according to the second embodiment of the present invention.




In the present embodiment, a joint portion


50


includes a joint base


51


disposed to be movable in the arrow C


1


and C


2


directions, a valve body


52


disposed to be movable in the directions of C


1


, C


2


within the joint base


51


, a spring


54


for urging the valve body


52


in the direction of C


1


, an O-ring


53


for sealing the joint base


51


and the valve body


52


, and a cap


55


provided on an upper end portion of the joint base


51


.




The joint base


51


acts as a supply tube, and an ink passage in the joint base is usually closed with the O-ring


53


closely contacted on an inner wall of the joint base


51


via the valve body


52


by the urging strength of the spring


54


.




An upper end portion of the valve body


52


protrudes from the joint base


51


, and an outer diameter thereof is smaller than an inner diameter of an ink inlet


41




e


which is an opening end of an ink flow path


41




c


provided in a sub-tank portion


41


of a head cartridge


40


. Further, adjacent to the ink inlet


41




e


in the ink flow path, provided is a stopper


41




f


against the valve body


52


inserted from the ink inlet


41




e


. The cap


55


is made of the same material as the one used in the first embodiment, but has the shape of a sucker different from that of a bellows.




As the other configurations are the same as those described in the first embodiment, an explanation of them is omitted. Further, as to the main tank


7


and the tube


9


, the same reference numerals as those in

FIG. 2

are used.




In the following, ink supply operation from the main tank


7


into the sub-tank portion


41


in the present embodiment will be described.




First, the joint base


51


is raised up further from the sealed position shown in FIG.


6


. When the joint base


51


is further raised up, the valve body


52


contacts the stopper


41




f


, and thereafter the valve body


52


is lowered relatively to the joint base


51


resisting the urging strength of the spring


34


. Thereby, the main tank


7


and the sub-tank portion


41


are communicated with each other by opening of an ink passage in the joint base


51


. Then, after the joint base


51


contacts the head cartridge


40


, ink is supplied from the main tank


7


to the sub-tank portion


41


through the same manner as that in the first embodiment.




In the present embodiment, since the cap


55


has the shape of a sucker, the sealing characteristics between the joint portion


50


and the head cartridge


40


in the sealed position can be improved as compared with that in the first embodiment. Moreover, the cap


55


in the shape of a sucker can be applicable even when the interior of the joint base has the same configurations as those in the first embodiment. The cap


55


may have the shape of a bellows like that in the first embodiment.




(The Third Embodiment)





FIG. 7

is a sectional view corresponding to

FIG. 3

at the sealed position according to the third embodiment of the present invention.




In the present embodiment, a joint portion


70


includes a joint base


71


with a supply needle


72


, disposed to be movable in the arrow C


1


and C


2


directions, and a cap


75


provided on an upper end portion of the joint base


71


. The supply needle


72


is a hollow needle with a hole formed at the top end portion thereof, and is provided to protrude from an upper end of the joint base


71


. A main tank


7


and a hollow interior of the supply needle


72


are communicated with each other via a tube


9


and the joint base


71


. The cap


75


has the shape of a sucker like that of the second embodiment.




On the other hand, a head cartridge


60


has the same configurations as those described in the first embodiment except that a plug


63


, to be connected to the joint portion


70


, with no slit formed thereon is used.




For supplying ink from the main tank


7


into a sub-tank portion


61


, the joint portion


70


is raised up from the sealed position shown in

FIG. 7

, and the joint portion


70


and the sub-tank


61


are communicated with each other by means of piercing the plug


63


with the supply needle


72


.




The configurations of the joint portion


70


can be simplified by employing such a configuration that the join portion


70


and the sub-tank portion


61


are communicated each other by piercing the plug


63


with the supply needle


72


, because the joint portion


70


is not required to have a function as a valve. Further, since the cap


75


has the shape of a sucker, the sealing characteristics between the joint portion


70


and the head cartridge


60


in the sealed position can be improved as compared with that in the first embodiment. Also, in the present embodiment, the cap


75


may have the shape of a bellows like that in the first embodiment.




As described above, according to the above embodiments, a cap member for sealing a region between a connection portion of a second ink tank and a joint portion at a connected position and a disconnected position is provided in the joint portion, whereby invasion of foreign materials into an ink path can be prevented when the joint portion and the second ink tank are connected to each other, and adherence of ink in the joint portion can also be prevented. Accordingly, reliability of ink supply from a first ink tank to the second ink tank can be enhanced.



Claims
  • 1. An ink supply mechanism comprising:a first ink tank for storing ink; a joint portion connected to said first ink tank; a second ink tank disposed to be movable to said first ink tank; a connection portion provided in said second ink tank, and connected to said joint portion in order to make ink supply from said first ink tank possible, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, in a direction intersecting with a moving direction of said second ink tank, and said joint portion is provided with a cap member for sealing a region between said connection portion and said joint portion at said connected position; wherein said joint portion comprises a joint base disposed to be able to contact with and separate from said second ink tank; a supply tube provided within the joint base so as to be movable in the same direction as that of the joint base and so that an end portion on said second ink tank side may be protruded from said joint base; a spring for urging the supply tube in the direction approaching said second ink tank; and a joint plug disposed nearer to said first ink tank than said supply tube in said joint base and having a built-in slit through which said supply tube can be inserted and drawn out, and wherein a second ink tank plug, through which said supply tube can be inserted and drawn out, for shutting off the interior of said second ink tank from the exterior, is provided at the connection portion of said second ink tank.
  • 2. The ink supply mechanism according to claim 1, wherein said joint portion is movable to a position where said cap member does not seal the region between said connection portion and said joint portion.
  • 3. The ink supply mechanism according to claim 1, wherein said cap member has the shape of a bellows.
  • 4. The ink supply mechanism according to claim 1, wherein said cap member has the shape of a sucker.
  • 5. The ink supply mechanism according to claim 1, wherein the urging strength of said spring is larger than a repulsive force applied by said second ink tank plug when said supply tube is inserted through the slit of said second ink tank plug.
  • 6. The ink supply mechanism according to claim 1, wherein said joint portion includes a valve means which operates so as to communicate said first ink tank with said second ink tank while the joint portion is connected to said second ink tank.
  • 7. The ink supply mechanism according to claim 1, wherein a second ink tank plug for shutting off the interior of said second ink tank from the exterior is provided at the connection portion of said second ink tank, and said joint portion includes a hollow supply needle which is able to pass through said second ink tank plug.
  • 8. An ink jet recording apparatus for recording by means of discharging ink onto a record sheet from a recording head comprising:a first ink tank provided in the recording apparatus for storing ink; a joint portion connected to said first ink tank; a second ink tank disposed to be movable against said first ink tank; a connection portion provided in said second ink tank and connected to said joint portion in order to make ink supply from said first ink tank possible; and a carriage for reciprocating with the recording head and said second ink tank mounted thereon, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, in a direction intersecting with a moving direction of said second ink tank, and said joint portion is provided with a cap member for sealing a region between said connection portion and said joint portion at said connected position; wherein said joint portion comprises a joint base disposed to be able to contact with and separate from said second ink tank; a supply tube provided within the joint base so as to be movable in the same direction as that of the joint base and so that an end portion on said second ink tank side may be protruded from said joint base; a spring for urging the supply tube in the direction approaching said second ink tank; and a joint plug disposed nearer to said first ink tank than said supply tube in said joint base and having a built-in slit through which said supply tube can be inserted and drawn out, and wherein a second ink tank plug, through which said supply tube can be inserted and drawn out, for shutting off the interior of said second ink tank from the exterior, is provided at the connection portion of said second ink tank.
  • 9. An ink supply mechanism comprising:a main tank for storing ink; a joint portion connected to said main tank; a sub tank disposed to be movable to said main tank; and a connection portion provided in said sub tank, and connected to said joint portion in order to make ink supply from said main tank possible, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, in a direction intersecting with a moving direction of said sub tank, and said joint portion is provided with a cap member for sealing a region between said connection portion and said joint portion at said connected position; wherein said joint portion comprises a joint base disposed to be able to contact with and separate from said second ink tank; a supply tube provided within the joint base so as to be movable in the same direction as that of the joint base and so that an end portion on said second ink tank side may be protruded from said joint base; a spring for urging the supply tube in the direction approaching said second ink tank; and a joint plug disposed nearer to said first ink tank than said supply tube in said joint base and having a built-in slit through which said supply tube can be inserted and drawn out, and wherein a second ink tank plug, through which said supply tube can be inserted and drawn out, for shutting off the interior of said second ink tank from the exterior, is provided at the connection portion of said second ink tank.
  • 10. An ink jet recording apparatus for recording by means for discharging ink onto a record sheet from a recording head comprising:a main tank provided in the recording apparatus for storing ink; a joint portion connected to said main tank; a sub tank disposed to be movable against said main tank; a connection portion provided in said sub tank, and connected to said joint portion in order to make ink supply from aid main tank possible; and a carriage for reciprocating with the recording head and said sub tank mounted thereon, wherein said joint portion is movable between a connected position where said connection portion is connected thereto and a disconnected position where said connection portion is not connected thereto, in a direction intersecting with a moving direction of said sub tank, and said joint portion is provided with a cap member for sealing a region between said connection portion and said joint portion at said connected position; wherein said joint portion comprises a joint base disposed to be able to contact with and separate from said second ink tank; a supply tube provided within the joint base so as to be movable in the same direction as that of the joint base and so that an end portion on said second ink tank side may be protruded from said joint base; a spring for urging the supply tube in the direction approaching said second ink tank; and a joint plug disposed nearer to said first ink tank than said supply tube in said joint base and having a built-in slit through which said supply tube can be inserted and drawn out, and wherein a second ink tank plug, through which said supply tube can be inserted and drawn out, for shutting off the interior of said second ink tank from the exterior, is provided at the connection portion of said second ink tank.
Priority Claims (1)
Number Date Country Kind
2001-251483 Aug 2001 JP
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Number Name Date Kind
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5874976 Katon et al. Feb 1999 A
6076920 Zapata et al. Jun 2000 A
6188417 Keefe et al. Feb 2001 B1
6199975 Baitz et al. Mar 2001 B1
20030007045 Yoshida et al. Jan 2003 A1
20030007047 Otsuka et al. Jan 2003 A1
20030007048 Otsuka et al. Jan 2003 A1