1. Field of the Invention
The present invention relates to a position detection method, and relates particularly to a position detection method that permits a recording apparatus to identify a position at which to mount an ink tank.
2. Description of the Related Art
Recently, to respond to requests for further increases in image quality, inks having low densities, such light magenta and light cyan, have begun to be employed in addition to inks in the conventional four colors (black, yellow, magenta and cyan). Furthermore, the use of special ink colors, such as red and blue, has been proposed. In such a case, seven to eight ink tanks are separately mounted on an ink jet printer, and for this, a mechanism for preventing the mounting of an ink tank in an incorrect position is required. One arrangement is disclosed in Japanese Patent Laid-Open Publication No. 2004-276291. According to this arrangement, optical paths are formed in the individual ink tanks, and when the ink tanks are mounted correctly, the optical paths are linearly formed, permitting light to be transmitted from light emitting sources to light receiving portions. Thus, when one of the ink tanks is incorrectly positioned and mounted, light can not reach the light receiving portion, and thus the incorrect positioning of the ink tank can be detected. As described above, the arrangement wherein different paths are formed for ink tanks for individual colors is provided in order to identify the position where an ink tank is mounted. However, in this case, depending on the ink colors or ink types, ink tanks having different shapes must be produced. This increases manufacturing efficiency and costs. Furthermore, although this arrangement can detect whether all ink tanks are normally mounted, it can not detect which ink tanks are incorrectly mounted or the positions at which they are mounted.
In another conventional example, an arrangement is proposed whereby a circuit is formed by connecting an electrical contact point for each ink tank to a corresponding electrical contact point on the main body at a location where, for example, a carriage. The signal lines for these circuits are regarded as separate lines for individual mounting positions. In this instance, ink color information for each ink tank is read from the ink tank, and a signal line for turning on an LED is provided as a separate line for each mounting position. With this arrangement, when the color information obtained through reading does not match the mounting position, it can be ascertained that the corresponding ink tank is incorrectly mounted.
Even though the arrangement whereby signal lines are employed separately for individual ink tanks or individual mounting positions enables determination that an ink tank is incorrectly mounted, it increases the number of signal lines in use. And as described above, for the latest types of ink jet printers, one of the trends is an increase in the number of ink types employed in order to improve the image quality, an increase in the number of signal lines increases manufacturing costs. To reduce the number of wiring lines, the employment of a so-called common signal line arrangement, such as a bus connection, is effective. However, neither the ink tank nor the mounting position for it can be identified by employing an arrangement that simply uses a common signal line, such as a bus connection.
Therefore, a position detection method has been proposed whereby by employing a common signal line, light emission control, such as LED control, is performed for mounting positions for a plurality of ink tanks. A light receiving portion is employed to enable identification of the mounting positions of fluid containers, such as the ink tanks. However, according to this connection arrangement, although a light emission signal is output for each of the ink tanks, from this alone it can not be ascertained for which ink tank at which position light is being emitted. In order to avoid this problem, the light emission operation and detection operation can be sequentially performed. That is, during a single detection operation, light emission is performed for an ink tank to identify its position, and subsequently, the succeeding ink tank detection operation is performed.
However, for a recording apparatus mounting ink tanks for multi colors, an extended period of time is required to complete the above described detection processing. For example, for a recording apparatus on which ink tanks are mounted for eight colors, approximately ten seconds is required for the performance of eight repetitious detection operations. As a result, the user is presented with an undesirable printing wait period.
According to an aspect of the present invention, a movable carriage, wherein a plurality of mounting positions are arranged in a moving direction of the carriage, a light receiving portion capable of receiving light emitted by a light emitting portion of a plurality of liquid containers, a determining means for determining whether a correct liquid container is mounted at a mounting position based on a light receiving amount received by the light receiving portion, and a specifying means for specifying an incorrectly mounted liquid container based on the light receiving amount, wherein the specifying means stops the carriage such that any mounting position with the incorrectly mounted liquid container is opposite the light receiving portion, and wherein if a plurality of liquid containers are determined to be incorrectly mounted, the light emitting portion of the incorrectly mounted liquid containers emit light in a specific order.
According to another aspect of the present invention, a recording apparatus includes a movable carriage, wherein a plurality of mounting positions are arranged in a moving direction of the carriage, a light receiving portion capable of sequentially receiving light emitted by a light emitting portion of a plurality of liquid containers, a determining means for determining whether a correct liquid container is mounted at a predetermined mounting position based on a light receiving amount sequentially received by the light receiving portion, and a specifying means for specifying when an incorrect liquid container is mounted at a predetermined mounting position, wherein the specifying means stops the carriage such that any mounting position with an incorrectly mounted liquid container is opposite the light receiving portion, and wherein the specifying means, based on the light receiving amount, specifies incorrectly mounted liquid containers by having light emitting portions of a plurality of liquid containers emit light in sequence.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
As shown in
When the main body cover 201 is open, as shown in
In the printer 200 of this embodiment, chip-shaped recording heads (not shown) associated with individual ink colors are provided for the recording head unit 105. As the carriage 205 is moved, these recording heads scan a recording material, such as a sheet of paper, and while scanning, discharge ink onto the recording material to perform recording. That is, the carriage 205 engages and slides along a guide shaft 207 that is extended in the direction of movement, and can travel in the above described manner by using a carriage motor and a drive force transmission mechanism (not shown). The recording heads associated with K, C, M and Y inks discharge ink based on ink discharge data received from the control circuit in the main body through a flexible cable 206. Furthermore, a sheet feeding mechanism (not shown), including a convey roller and a delivery roller, is provided, and a recording material (not shown) fed from the automatic sheet feeder 202 can be conveyed to the discharge tray 203. In addition, the recording head unit 105, integrally formed with an ink tank holder, is detachably mounted on the carriage 205, while the ink tanks 1 are detachably mounted on the recording head unit 105.
During a recording operation, the recording heads perform scanning as the carriage 205 is moved in the above described manner, and discharge ink onto the recording material to record an area for which the width corresponds to the area of the discharge ports of the recording heads. Further, between the current scanning and the subsequent scanning, the sheet feeding mechanism feeds the recording material a predetermined distance in accordance with the above described width, and recording is thus sequentially performed on the recording material. Further, at the end of the range within which the recording heads are moved, a discharge recovery unit (not shown), such as a cap for covering the face wherein the discharge ports are formed, is provided for each recording head. At a predetermined time interval, the recording heads are moved to the position where the recovery units are located, and a recovery process, such as a preliminary discharge, is performed.
Connectors corresponding to the ink tanks 1 are provided for the recording head unit 105 that includes a tank holder for carrying the ink tanks 1. These connectors contact the pads of substrates provided for the ink tanks 1 that are to be mounted. As a result, turning on and off of the individual LEDs 101 is enabled.
More specifically, at the tank exchange position, when the remaining ink is low in an ink tank 1, the LED 101 of the pertinent ink tank 1 is either turned on or off. With this arrangement, the user, while viewing the ink tank 1 from above the printer 200, can identify the light emitted by the LED 101 and guided through the light guidance unit 20.
Further, within the range traveled by the carriage 205, a light receiving unit 210, which includes a light receiving portion, is located near the end opposite the position where the above described recovery units are located. Thus, when the LEDs 101 of the ink tanks 1 pass the light receiving unit 210 as the carriage 205 is moved, light is emitted by the LEDs 101 and is received by the light receiving unit 210. Then, based on the position of the carriage 205 at this time, the positions of the individual ink tanks 1 mounted on the carriage 205 can be detected. In another example of turning on the LEDs, when an ink tank 1 is correctly attached at the tank exchange position, the LED 101 of the ink tank 1 is turned on. This control process, as well as the ink discharge process of the recording head, is performed by the transmission, via the flexible cable 206, of control data (e.g., control signals) from the main body control circuit to the ink tanks 1.
As shown in
While the present embodiment employs four signal lines, the present invention is not limited to four and any arrangement enabling practice of the invention is applicable. For example, a ground signal may be transmitted via another arrangement instead of using the GND line. In another example, a single signal line may be employed for both CLK and DATA signals. According to this arrangement, a signal line DATA need not be provided for each ink tank, and the number of signal lines in the flexible cable 206 can be reduced. In this embodiment, a printer 200 is employed wherein ink tanks for four colors are mounted. When a printer is employed wherein, for example, ink tanks for eight colors are mounted and a signal line DATA is arranged for each ink tank, a total of eleven signal lines, i.e., a power signal line VDD, a ground signal line GND, a clock signal line CLK and eight control signal lines DATA, are required. As a result, the wiring for the flexible cable 206 becomes overly complicated, and its manufacturing cost is increased. Therefore, cost wise, the above described bus connection is beneficial for a printer wherein ink tanks are mounted for a plurality of colors.
The control circuit 300 performs data processing and provides control for the operation of the printer 200. The control circuit 300 includes a CPU, a ROM, for storing a program provided for the operation of the printer 200, and a RAM, for use as a work area.
In this embodiment, a circuit shown in
In the states in
In the state in
In
According to this processing, in the case of the magenta ink tank 1M, referring to the table, when light is emitted by the LED 101 for the magenta ink tank 1M, 323 mV is the amount of light emitted at the magenta position M; 67 mV is the amount of light emitted when the magenta ink tank 1M is at the cyan position C; and 68 mV is the amount of light emitted when the magenta ink tank 1M is at the yellow position Y. Since the amount of light emitted at the magenta position M is the maximum, it is determined that the magenta ink tank 1M is mounted correctly.
As described above, when an ink tank 1 is mounted at its correct position, the amount of light emitted at both adjacent positions (or one position when the correct position is the outermost) need only be compared with the amount of light emitted at the middle position. Since it is determined that the amount of light emitted at the middle position is the maximum, it is determined that the ink tank is correctly mounted.
The position detection processing will now be described for a case where the cyan ink tank 1C, the magenta ink tank 1M and the yellow ink tank 1Y are not correctly mounted.
In
As previously described, the maximum amount of light for the magenta ink tank should be emitted at the magenta position. However, since that did not occur in the present case, it is determined that the magenta ink tank 1M is incorrectly mounted. As described above, when the amount of light emitted at the position where the ink tank is incorrectly mounted is compared with the amounts of light emitted at the adjacent positions (or at one adjacent position when the mounted position is the outermost), the amount of light at the middle position is not the maximum, and it can be determined that the ink tank is incorrectly mounted.
The received light voltage associated with the amount of light received by the light receiving unit 210 and the position where the ink tank 1 was incorrectly mounted are stored in the RAM (not shown) of the control circuit 300.
The operation for identifying the location of an ink tank 1 that is incorrectly mounted will now be explained.
First, the carriage 205 is moved so that the ink tank 1 that is incorrectly mounted is moved to a location opposite the light receiving unit 210. In this embodiment, since the yellow ink tank 1Y is incorrectly mounted, it is not necessary to move the carriage 205 (the carriage 205 is maintained in the position as shown in
Since an ink tank 1 is also incorrectly mounted at the magenta position M, as shown in
As described above, when the ink tanks 1 are correctly mounted, position identification can be completed in scan of the carriage 205. When the ink tanks 1 are incorrectly mounted, the positions where the ink tanks 1 are incorrectly mounted can be detected by a minimum number of carriage scans. Therefore, the period of time required to determine their locations can be drastically reduced.
In the first embodiment, to identify the positions where ink tanks are incorrectly mounted, the re-detection process is performed the number of incorrectly mounted positions less one. Further, the number of detection operations can also be reduced based on the amount of light obtained during the normal detection operation.
In the first embodiment, the yellow, magenta and cyan ink tanks 1Y, 1M and 1C are incorrectly mounted, and are alternately turned on when at the magenta position M. Because the data has been obtained in accordance with the operations described with respect to
As described above, based on the data obtained during the normal detection operation, the positions of the ink tanks that are incorrectly mounted are detected. Therefore, the locations of incorrectly mounted ink tanks can also be identified within the period of time required to detect whether the ink tanks are correctly mounted.
In the first and the second embodiments, each of the ink tanks 1 can be moved to locations opposite the light receiving unit 210. However, because of the size of the printer's main body, not all ink tanks 1 may be moved to a location opposite the light receiving unit 210. In this embodiment, for example, as shown in
Since the operation for detecting a black position K, a cyan position C and a magenta position M is the same as that described above with respect to the first embodiment, a detailed description herein is omitted. In the state shown in
The remaining unidentified positions are the cyan C and yellow Y positions, and when the ink tank at the cyan position C is identified, the location of the ink tank at the yellow position Y is automatically determined.
In order to identify an ink tank at the cyan position C, as shown in
As described above, for the arrangement wherein information for one ink tank can not be obtained, both the ink tank for which information can not be obtained and at least another ink tank are sequentially processed during the operation for turning on the LEDs 101 for the ink tanks for which the locations are unknown. In this manner, the types of ink tanks that are mounted at all the positions can be identified.
According to the configuration of the present invention, as a carriage wherein a plurality of ink tanks are mounted is moved, the light emitting units for the ink tanks emit light at a predetermined location, and the light emitted at this location is detected. With this arrangement, when the ink tanks are correctly mounted, position detection can be performed within a short period of time. And when there are ink tanks that are incorrectly mounted, only ink tanks for which positions can not be identified are halted at those locations, and light is emitted for these ink tanks to detect their positions. Thus, the accuracy with which detection is performed can be improved, and the period of time required for detection can be considerably reduced.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2005-180556 | Jun 2005 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 11/424,940, filed on Jun. 19, 2006, which claims priority to Japanese Patent Application No. 2005-180556, filed Jun. 21, 2005, all of which are hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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Parent | 11424940 | Jun 2006 | US |
Child | 12391072 | US |