1. Field of the Invention
The present disclosure relates to an ink tank for use in an inkjet printer configured to perform recording by discharging ink or the like onto a recording medium.
2. Description of the Related Art
Among the ink tanks used in inkjet printers, there is known a replacement type ink tank, which is detachably attachable to a carriage equipped with a recording head.
Among the replacement type ink tanks, there is known a complex-type ink tank having the inner space thereof divided by a partition wall into an absorber storage chamber storing an ink absorber and an ink storage chamber directly storing ink. For example, Japanese Patent Application Laid-Open No. 2001-105621 discusses such a complex-type ink tank.
The construction of the conventional ink tank discussed in Japanese Patent Application Laid-Open No. 2001-105621 will be briefly described.
The ink tank discussed in Japanese Patent Application Laid-Open No. 2001-105621 has a rectangular parallelepiped casing and, as illustrated in the sectional view of
In the complex-type ink tank as discussed in Japanese Patent Application Laid-Open No. 2001-105621, even in the state in which no ink can be supplied from the ink supply port (the used-up state of the ink tank), a part of residual ink remains unused near the bottom surface of the absorber storage chamber, which is likely to result in a reduction in the ink utilization ratio of the ink tank. On the other hand, in such a conventional complex-type ink tank, sufficient examination cannot be said to have been made regarding the residual ink amount in the used-up state, leaving room for an improvement in terms of the ink utilization ratio of the ink tank.
The present invention is directed to a complex-type ink tank involving a smaller residual ink amount in the used-up state.
(1) According to a first aspect, an ink tank includes: a casing having a partition wall configured to divide from each other an absorber storage chamber for storing an absorber capable of retaining ink and an ink storage chamber for storing ink to be supplied to the absorber storage chamber,
wherein the absorber storage chamber has a bottom surface having an ink supply port for supplying the ink in the absorber storage chamber to an outside, a top surface opposite the bottom surface, a first side surface serving also as one surface of the partition wall, a second side surface opposite the first side surface, and a third side surface and a fourth side surface connecting the first side surface and the second side surface and opposite to each other,
wherein the width of the bottom surface is smaller than the width of the top surface in a width direction orthogonal to a longitudinal direction in which the absorber storage chamber, the partition wall, and the ink storage chamber are arranged in this order, and
wherein at least one of the third side surface and the fourth side surface is provided with a step so that the distance between the third side surface and the fourth side surface in the width direction is smaller on the bottom surface side than on the top surface side.
According to a first modification aspect, there is provided an ink tank according to the first aspect of the present invention, wherein the step is provided on both the third side surface and the fourth side surface.
According to a second modification aspect, each of the third side surface and the fourth side surface may have an upper portion connected to the top surface, a lower portion connected to the bottom surface, and a step portion connecting the upper portion and the lower portion such that the step is formed between the upper portion and the lower portion. The second modification aspect may also be combined with the first modification aspect.
According to a third modification aspect, when the absorber storage chamber is cut by a plane containing the step portion of the third side surface and the step portion of the fourth side surface, the volume of an upper space formed by the top surface, the upper portion of the first side surface, the upper portion of the second side surface, the upper portion of the third side surface, and the upper portion of the fourth side surface, can be larger than the volume of a lower space formed by the bottom surface, the lower portion of the first side surface, the lower portion of the second side surface, the lower portion of the third side surface, and the lower portion of the fourth side surface. The third modification aspect may be combined with the second modification aspect.
According to a fourth modification aspect, there is provided an ink tank according to the first aspect, wherein at least one of the third side surface and the fourth side surface can have an upper portion connected to the top surface, a lower portion connected to the bottom surface, and a step portion connecting the upper portion and the lower portion such that the step is formed between the upper portion and the lower portion.
According to a fifth modification aspect, the step portion is opposite the top surface and can extend from the first side surface to the second side surface. The fifth modification aspect may be combined with one of the second through fourth modification aspects.
According to a sixth modification aspect, the absorber has an absorber upper portion above the step portion and an absorber lower portion below the step portion, wherein, in the width direction, the width of the absorber lower portion can be smaller than the width of the absorber upper portion. The sixth modification aspect may be combined with one of the second through fifth modification aspects.
According to a seventh modification aspect, the casing has a communicating port establishing communication between the absorber storage chamber and the ink storage chamber, wherein the partition wall has an atmosphere introducing groove extending from the communicating port toward the top surface side, wherein the absorber upper portion and the absorber lower portion are made of separate members, wherein the interface between the absorber upper portion and the absorber lower portion is situated above the step portion, and wherein the step portion can be situated above an upper end of the atmosphere introducing groove. The seventh modification aspect may be combined with the sixth modification aspect.
According to an eighth modification aspect, the absorber lower portion can be formed by a plurality of layers including a plurality of absorbers. The eighth modification aspect may be combined with the seventh modification aspect.
According to a ninth modification aspect, when the absorber upper portion and the step portion are projected onto the same plane along a direction orthogonal to the bottom surface, a part of the absorber upper portion can overlap the step portion. The ninth modification aspect can be combined with one of the sixth through eighth modification aspects.
According to a tenth modification aspect, the absorber storage chamber is equipped with a rib or a groove extending from the bottom surface side toward the top surface side on at least one of the first side surface, the second side surface, the third side surface, and the fourth side surface, wherein a lower end of the rib or the groove is arranged above the step portion. The tenth modification aspect may be combined with one of the second through ninth modification aspects.
According to an eleventh modification aspect, the width in the width direction of the ink storage chamber can be larger than the width in the width direction of the bottom surface side of the absorber storage chamber. The eleventh modification aspect may be combined with one of the first aspect of the present invention and the first through tenth modification aspects thereof.
According to a twelfth modification aspect, the width in the width direction of the ink storage chamber can be substantially equal to the width in the width direction of the top surface side of the absorber storage chamber. The twelfth modification aspect may be combined with one of the first aspect of the present invention and the first through eleventh modification aspects thereof.
According to a thirteenth modification aspect, the sectional configuration when the ink storage chamber is cut by a plane parallel to the partition wall can be substantially rectangular. The thirteenth modification aspect may be combined with one of the first aspect of the present invention and the first through twelfth modification aspects thereof.
According to a fourteenth modification aspect, the sectional configuration when the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port can be substantially T-shaped. The fourteenth modification aspect may be combined with one of the second through thirteenth modification aspects.
According to a fifteenth modification aspect, the sectional configuration when the absorber stored in the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port can be substantially T-shaped. The fifteenth modification aspect may be combined with the fourteenth modification aspect.
According to a sixteenth modification aspect, the sectional configuration when the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port can be substantially reverse L-shaped. The sixteenth modification aspect may be combined with one of the fourth through thirteenth modification aspects.
According to a seventeenth modification aspect, the sectional configuration when the absorber stored in the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port can be substantially reverse L-shaped. The seventeenth modification aspect may be combined with the sixteenth modification aspect.
(2) According to a second aspect, an ink tank includes: a casing having a partition wall configured to divide from each other an absorber storage chamber for storing an absorber capable of retaining ink and an ink storage chamber for storing ink to be supplied to the absorber storage chamber, and an ink supply port provided at the bottom surface of the absorber storage chamber and configured to supply the ink in the absorber storage chamber to an outside,
wherein the sectional configuration when the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port is substantially T-shaped.
According to an eighteenth modification aspect, the sectional configuration when the absorber stored in the absorber storage chamber is cut by a plane parallel to the partition wall and passing through the ink supply port can be substantially T-shaped. The eighteenth modification aspect may be combined with the second aspect of the present invention.
(3) According to a third aspect, an ink tank includes: an absorber storage chamber equipped with an ink supply port and an atmosphere communicating port and storing inside an absorber capable of retaining ink; an ink storage chamber configured to store ink to be supplied to the absorber storage chamber; and a partition wall dividing from each other the absorber storage chamber and the ink storage chamber and equipped with a communicating port establishing communication between the absorber storage chamber and the ink storage chamber and an atmosphere introducing port extending upwardly from the communicating port,
wherein the absorber stored in the absorber storage chamber has a plurality of layers stacked together in a vertical direction in an attitude of use of the ink tank,
wherein a side surface constituting the absorber storage chamber has, above an upper end of the atmosphere introducing port, a step portion outwardly expanding in a direction orthogonal to the vertical direction, and
wherein, in the state in which the absorber has been inserted into the absorber storage chamber, when viewed along the vertical direction, of the absorber having the plurality of layers, a part of an absorber layer situated above the step portion overlaps the step portion.
(4) According to a fourth aspect, an ink tank includes: a casing having a partition wall configured to divide from each other (A) an absorber storage chamber for storing an absorber capable of retaining ink and (B) an ink storage chamber for storing ink to be supplied to the absorber storage chamber, and an ink supply port configured to supply the ink in the absorber storage chamber to an outside,
wherein a lower surface constituting a part of an outer surface of the casing has a plurality of groove portions provided on both sides of the ink supply port and extended along a longitudinal direction in which the absorber storage chamber, the partition wall, and the ink storage chamber are arranged in this order.
In the ink tank according to the aspects of the present disclosure and the modification aspects thereof, a step structure is provided on a side surface of the absorber storage chamber, whereby it is possible to reduce the bottom surface area of the ink tank having the ink supply port while securing a sufficient volume for the absorber storage chamber. Thus, when the ink tank has been used up, the ink residual amount near the bottom surface of the ink tank is reduced, making it possible to realize an ink tank of high ink utilization ratio.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
In the following, the outer configuration of an ink tank 100 according to the present exemplary embodiment will b described.
The external frame of the ink tank 100 according to the present exemplary embodiment is formed by a casing 100A of a substantially rectangular parallelepiped configuration. The casing 100A is mainly equipped with a bottom surface portion 120, a top surface portion 110 opposite the bottom surface portion 120, and four side surface portions 140, 240, 150, and 160 connecting the bottom surface portion 120 with the top surface portion 110. The top surface portion 110 functions as a cover portion. The bottom surface portion 120 is provided with a supply port 71. In the following, the side surface portion 140 will also be referred to as the back surface portion, the side surface portion 240 will also be referred to as the front surface portion, the side surface portion 150 will also be referred to as the side-surface first-portion, and the side surface portion 160 will also be referred to as the side-surface second-portion. In the present exemplary embodiment, the front surface portion (side surface portion) 240 is of a double-layer structure, and is composed of two plate-like members 2401 and 2402 substantially parallel to each other. A space 2403 communicating with the atmosphere is formed between the plate-like members 2401 and 2402.
When it is said that the casing 100A is substantially of a rectangular parallelepiped configuration, it means that the casing is of a rectangular parallelepiped configuration, or of a partially cutout or partially protruding rectangular parallelepiped configuration. Further, as described below, each of the top surface portion 110, the bottom surface portion 120, and the side surface portions 140, 240, 150, and 160, is equipped with an inner surface facing the interior of the ink tank 100 and an outer surface facing the exterior thereof.
As illustrated in
The back surface portion 140 is provided with a protruding first engagement portion 75 capable of being engaged with a recessed first lock portion (not illustrated) provided in a tank holder (not illustrated). The first engagement portion 75 is provided at two positions spaced away from each other in the width direction (the lateral direction Y) of the ink tank 100. Further, on the outer surface of the front surface portion 240 (the member 2402), there is provided a latch lever 77 functioning as an elastically deformable engagement lever. As illustrated in
An ink supply port (discharge port) 71 provided at the bottom surface portion 120 serves to supply (discharge) the ink in the ink tank 100 to the outside. An ink introducing tube provided on the tank holder is inserted into the ink supply port (discharge port) 71, and the ink in the ink tank 100 is supplied to a recording head (not illustrated) via the ink introducing tube.
In the following, the basic internal structure of the ink tank according to the present exemplary embodiment will be described with reference to
As illustrated in
The partition wall 3 is a plate-like member substantially perpendicular to the two side surface portions (150 and 160) and substantially parallel to the back surface portion 140 and the front surface portion 240 (members 2401 and 2402). By providing the partition wall 3, the absorber storage chamber 1 is formed on the back surface portion 140 side, and the ink storage chamber 2 is formed on the front surface portion 240 side. That is, the absorber storage chamber 1, the partition wall 3, and the ink storage chamber 2 are arranged in that order within the casing 100A of the ink tank 100. This arrangement order (arrangement direction) will be defined as the longitudinal direction X of the ink tank 100. The lateral direction (width direction) Y is perpendicular to both the longitudinal direction X and the height direction Z.
The absorber 5 is stored in the absorber storage chamber 1, and ink is retained by the absorber 5. Further, the supply port 71 is provided at the bottom surface 12 (the bottom surface portion 120) of the absorber storage chamber 1. On the other hand, stored in the ink storage chamber 2 is the ink with which the absorber 5 inside the absorber storage chamber 1 is to be supplied (replenished), and the ink inside the ink storage chamber 2 is supplied to the absorber storage chamber 1 via a communicating portion (communicating port) 31.
More specifically, when the ink retained by the absorber 5 in the absorber storage chamber is supplied to the outside via the supply port 71, the ink inside the ink storage chamber 2 is supplied to the absorber storage chamber 1 via the communicating port 31. The absorber storage chamber 1 side surface of the partition wall 3 (the first side surface 13 described below) is provided with a plurality of grooves (atmosphere communicating grooves) 32 extending in the vertical direction (Z-direction). These atmosphere communicating grooves 32 extend upwards from the communicating port 31 below, and function as the atmosphere communicating paths for promoting the introduction of atmospheric air into the ink storage chamber 2 at the time of ink supply operation. By providing the atmosphere communicating paths (atmosphere communicating grooves 32) between the partition wall 3 and the absorber 5, air is enabled to come and go more smoothly between the absorber storage chamber 1 and the ink storage chamber 2. As a result, it is possible to promote the introduction of atmospheric air into the ink storage chamber 2 (adjust the internal air pressure) at the time of ink supply operation.
Further, the top surface portion (cover portion) 110 of the ink tank 100 according to the present exemplary embodiment is provided with an atmosphere communicating port 73 for taking air into the ink tank 100 when supplying ink. More specifically, as illustrated in
In the following, the absorber storage chamber 1 and the step (step configuration) thereof will be described.
As illustrated in
The bottom surface 12 is formed by the inner surface of the bottom surface portion 120, and the top surface 11 is formed by the inner surface of the top surface portion 110. Further, the first side surface 13 serves also as one surface of the partition wall 3, and the second side surface 14 serves also as the inner side surface of the back surface portion 140. The third side surface 15 serves also as the inner surface of the side-surface first-portion 150, and the fourth side surface 16 serves also as the inner surface of the side-surface second-portion 160.
The third side surface 15 and the fourth side surface 16 are respectively equipped with an upper portion 151 (the inner surface of an upper portion 150A of the side-surface first-portion 150) and an upper portion 161 (the inner surface of an upper portion 160A of the side-surface second-portion 160) connected with the top surface 11, and a lower portion 152 (the inner surface of a lower portion 150B of the side-surface first-portion) and a lower portion 162 (the inner surface of a lower portion 160B of the side-surface second-portion 160) connected with the bottom surface 12.
As illustrated in
More specifically, the upper portion 151 and the lower portion 152 of the third side surface are substantially parallel, and the step portion 45 is substantially perpendicular to both the upper portion 151 and the lower portion 152, with the upper portion 151 and the lower portion 152 being connected via the step portion 45. On the other hand, as with the third side surface, the upper portion 161 and the lower portion 162 of the fourth side surface are also substantially parallel, and the step portion 46 is substantially parallel to both the upper portion 161 and the lower portion 162, with the upper portion 161 and the lower portion 162 being connected via the step portion 46. The step portions 45 and 46 forming the step 4 are opposite the top surface 11 and extend from the first side surface 13 to the second side surface 14, connecting the partition wall 3 and the back surface portion 140.
As illustrated in
The upper portion 151 of the third side surface 15 and the upper portion 161 of the fourth side surface 16 are provided so as to be opposite each other, and the lower portion 152 of the third side surface 15 and the lower portion 162 of the fourth side surface 16 are provided so as to be opposite each other. Further, the lower portions 152 and 162 are formed so as to be situated further on the inner side of the ink tank than the upper portions 151 and 161, so that the distance (D2) between the lower portions 152 and 162 opposite each other is smaller than the distance (D1) between the upper portions 151 and 161 opposite each other. That is, the distance between the third side surface 15 and the fourth side surface 16 in the width direction Y is set such that the bottom surface side distance (D2) is smaller than the top surface side distance (D1). As a result, in the width direction Y orthogonal to the longitudinal direction X of the ink tank 100, the width (Y12) of the bottom surface 12 is smaller than the width (Y11) of the top surface 11.
In other words, the upper portions (151 and 161) of the third side surface 15 and the fourth side surface 16 expand further outwards in the width direction than the lower portions (152 and 162) thereof. The sectional configuration of the absorber storage chamber 1 when it is cut by a plane parallel to the partition wall 3 and passing through the ink supply port 71 (the section taken along the line B-B in
In the longitudinal direction X, the top surface 11 and the bottom surface 12 are of the same length, so that the area of the bottom surface 12 of the absorber storage chamber 1 of the ink tank 100 is smaller than the area of the top surface 11 thereof. Thus, as compared with an ink tank having a top surface and a bottom surface of the same area, the amount of ink remaining at the bottom surface of the ink tank is suppressed, thereby achieving an improvement in terms of ink utilization ratio.
As illustrated in
The first absorber storage portion V1 has an upper space (V1) defined by the top surface 11, the upper portion of the first side surface 13, the upper portion of the second side surface 14, the upper portion (151) of the third side surface 15, and the upper portion (161) of the fourth side surface 16. On the other hand, the second absorber storage portion V2 has a lower space (V2) defined by the bottom surface 12, the lower portion of the first side surface 13, the lower portion of the second side surface 14, the lower portion (152) of the third side surface 15, and the lower portion (162) of the fourth side surface 16.
In the ink tank 100 according to the present exemplary embodiment, the volume of the first absorber storage portion V1 is larger than that of the second absorber storage portion v2.
As a result, it is possible to reduce solely the area of the bottom surface 12 of the second absorber storage portion V2 situated at the lower stage without reducing the volume of the first absorber storage portion V1 situated at the upper stage of the ink tank 100. Thus, it is possible to maintain the ink storage amount of the ink tank 100 and, at the same time, to reduce the amount of ink remaining in the vicinity of the bottom surface 12 when the ink tank has been used up.
Further, as illustrated in
As illustrated in
As illustrated in
When, as in the present exemplary embodiment, the absorber storage chamber 1 is divided into the to upper and lower absorber storage portions (V1 and V2), and the width of the lower-stage absorber storage portion V2 is smaller than the width of the upper-stage absorber storage portion (V1), it is also possible to suppress the ink residual amount while achieving an increase in the volume of the ink tank.
More specifically, generally speaking, in order to achieve an increase in the ink storage amount, it might be possible to form a structure (a large volume structure) in which the casing 100A of the ink tank 100 is expanded in the depth direction (the longitudinal direction X) or in the width direction (the lateral direction Y). However, in the case where the ink tank 100 is simply expanded in the depth direction (X-direction) or in the width direction (Y-direction), the size of the absorber storage chamber 1 and that of the absorber 5 simply increase, with the result that the distance from every corner of the absorber 5 in the absorber storage chamber to the ink supply port 71 inevitably increases. As a result, the ink retained at a position far from the ink supply port 71 is more likely to be not consumed, which means that the ink use-up state tends to become worsened.
In contrast, in the present exemplary embodiment, the volume/width of the lower portion of the absorber storage chamber 1 provided with the ink supply port 71 (the second absorber storage portion V2) is smaller than the volume/width of the upper portion of the absorber storage chamber 1 (the first absorber storage portion V1). As a result, it is possible to reduce the residual amount of the ink retained at a position far from the ink supply port 71 is reduced, and it is possible for the first absorber storage portion V1 to exhibit a sufficient ink storage volume, making it possible to realize an increase in the volume of the ink tank. In the way, in the present exemplary embodiment, it is possible to suppress the ink residual amount when the ink has been used up while achieving an increase in the volume of the ink tank.
Further, in the lateral direction (width direction) Y of the casing 100A, the width Y2 of the ink storage chamber 2 is made substantially equal to the width of the first absorber storage portion V1 (the distance D between the seventh side surface 17 and the eighth side surface 18), whereby it is possible to secure a still larger volume for the ink storage chamber 2.
Further, as illustrated in
Further, as illustrated in
Further, in the present exemplary embodiment, arrangement is made such that, when viewed along the height direction Z, at least a part of the ink supply port 71 on the bottom surface 12 overlaps a triangular region formed by connecting the positions of two engagement portions 75 on the back surface portion 140 and the position of a second engagement portion 76 on the front surface portion 240 (the member 2402). Thus, when the ink tank 100 is attached to an inkjet printer, it is possible to stably maintain the contact state (communicating state) between the absorber on the inner side of the ink supply port 71 and the ink introducing tube held in contact from the printer side.
As described above, in the present exemplary embodiment, the absorber 5 is equipped with the absorber upper portion 51 and the absorber lower portion 52 so as to be respectively in correspondence with the first absorber storage portion V1 and the second absorber storage portion V2. In the present exemplary embodiment, the absorber upper portion 51 and the absorber lower portion 52 are formed as separate members (separate bodies). The absorber upper portion 51 is formed by a first absorber (upper-layer absorber) 53 situated in the upper layer, and the absorber lower portion 52 is formed by a second absorber (lower-layer absorber) 54 situated in the lower layer. That is, the absorber 5 is formed by two absorbers stacked together in the height direction Z, thus exhibiting a double-layered structure. In the present exemplary embodiment, the absorber upper portion 51 is of a single layer structure including a single absorber (the first absorber 53), and the absorber lower portion 52 is also of a single layer structure including a single absorber (the second absorber 54).
The absorber upper portion 51 is stored in the first absorber storage portion V1, and the absorber lower portion 52 is stored in the second absorber storage portion V2. The absorber 5 stored in the absorber storage chamber 1 is of a configuration in conformity with the configurations of the bottom surface 12, the side surfaces (13, 14, 15, and 16), and the step portions 45 and 46 of the absorber storage chamber 1, so that, as illustrated in
As illustrated in
As the method of sealing the cover (top surface portion) 110 and the casing 100A main body, ultrasonic fusion bonding is preferably adopted. Further, from the viewpoint of anti-ink-evaporation property and of resin cost, it is desirable to select polypropylene for the cover (top surface portion) 110 and the portion of the casing 100A other than the cover.
Next, the absorber 5 to be inserted into the above-described ink tank 100 will be described.
In the present exemplary embodiment, the absorber 5 is composed of two absorbers (two absorber layers): the first absorber 53 as the absorber upper portion 51 and the second absorber 54 as the absorber lower portion 52. Regarding the respective ink retaining forces (capillary forces) of the two absorbers (the first absorber 53 and the second absorber 54), that of the second absorber 54 constituting the lower layer is stronger than that of the first absorber 53 constituting the upper layer. The absorber 5 (the first absorber 53 and the second absorber 54) is an aggregate of olefin type resin fibers. The first absorber 53 employs fibers of a fiber diameter of approximately 31 μm, and the second absorber 54 employs fibers of a fiber diameter of approximately 18 μm. In the present exemplary embodiment, the fiber density of the first absorber 53 is the same as the fiber density of the second absorber 54, so that, as compared with the first absorber 53, the second absorber 54 exhibits weaker framework rigidity, and is more subject to deformation.
The first absorber 53 and the second absorber 54 are both subject to deformation in the width direction (lateral direction Y) of the ink tank 100. When inserting the absorber 5 into the casing 100A, it is compressed in the width direction Y.
The ink retaining force of the absorber 5 can be controlled (adjusted) by the contact area between the fibers in the absorber and the ink, that is, the fiber gaps. More specifically, when fibers are employed for the ink absorber, it is possible to enhance the ink retaining force by increasing the number of fibers brought into contact with the ink by unit ink amount (i.e., by increasing the fiber density). Further, when, for example, the fiber density (fiber to ink volume ratio) is the same, it is also possible to enhance the ink retaining force by reducing the diameter of the fibers used. For example, in the case where fibers of the same kind are employed for the first absorber 53 and the second absorber 54, by making the fiber density of the second absorber 54 higher (i.e., by making the number of fibers) as compared with the first absorber 53, it is possible to make the ink retaining force of the second absorber 54 higher than that of the first absorber 53. On the other hand, apart from the method in which fibers of the same kind are used and in which the retaining force of the first absorber 53 is made different from that of the second absorber 54 by making their fiber densities (their numbers of fibers) different, it is also possible to adopt, from the viewpoint of the design of the absorber 5, a method in which the contact area is increased by making the fiber diameter of the second absorber 54 smaller than that of the first absorber 53.
Next, the step of inserting the absorber 5 (the first absorber 53 and the second absorber 54) will be described.
With respect to the casing 100A, after the second absorber 54 has been inserted into the lower-stage second absorber storage portion V2, the first absorber 53 is inserted into the upper-stage first absorber storage portion V1. A bottom surface 532 (illustrated in
The dimension of the second absorber 54 is set such that, in the state in which the lower-layer absorber (second absorber 54) has been inserted into the second absorber storage portion V2, the top surface of the lower-layer absorber (second absorber 54) is of the same height as or higher than the abutment portions (step portions 45 and 46). As a result, it is possible to firmly hold the first absorber 53 and the second absorber 54 in contact with each other due to the reaction force generated through elastic deformation of the second absorber 54 when the first absorber 53 presses the second absorber 54 due to the pressing force from the cover (top surface portion) 110.
When the first absorber 53 has been inserted after the second absorber 54, the configuration of the second absorber 54 is crushed to some degree through pressure. However, when the bottom surface 532 of the first absorber 53 abuts on the abutment portions (step portions 45 and 46), further downward movement of the bottom surface 532 of the first absorber 53 is regulated. As a result, the second absorber 54 can be prevented from being crushed more than necessary.
More specifically, the bottom surface 532 of the first absorber 43 has opposing portions 515 and 516 (illustrated in
As a result, when inserting the first absorber 53 after the second absorber 54, even if an expressive pressing force is involved, the opposing portions 515 and 516 of the first absorber 53 abut on the step portions 45 and 46, so that it is possible to prevent the second absorber 54 on the lower side from being excessively compressed. Thus, as illustrated in
In this way, by providing the interior of the absorber storage chamber 1 with a step configuration, the step portions 45 and 46 serve as mechanical stoppers (physical support members) with respect to the upper-layer first absorber 53. Thus, independently of the strength of the lower-layer second absorber 54, there is little chance of the second absorber 54 being crushed, thus making it possible to realize stabilization of the interface C1 of the absorber. Further, it is easy to control the relative position (height) of the interface C1 inside the absorber storage chamber 1, making it possible to perform a design free from the restrictions of the conventional absorber construction.
Further, even when, at the time of transport and storage, the ink tank is left to stand in an attitude I which the ink storage chamber 2 is situated on the upper side in the gravitational direction, there is no fear of air allowed to enter the absorber storage chamber 1 via the atmosphere communicating port 73 passing through the interface C1 (i.e., it is cut off) due to the difference of not less than a predetermined level in ink retaining force between the first absorber 53 and the second absorber 54. That is, the interface C1 functions as a barrier to movement of air and liquid, so that it is possible to prevent any air having entered the absorber storage chamber from being allowed to enter the ink storage chamber 2 via the communicating port 31. Thus, the ink inside the ink storage chamber 2 undergoes no gas-liquid exchange, and there is no fear of the ink inside the ink storage chamber 2 from being unnecessarily allowed to flow into the absorber storage chamber 1. As a result, it is possible to reduce the risk of the ink leaking out of the ink tank 100 via the atmosphere communicating port 321.
While in the present exemplary embodiment the step portions 45 and 46 are formed in the same width and the same height so as to extend substantially parallel to each other, this should not be construed restrictively. For example, they may also be formed in different widths or heights. Further, instead of being formed so as to be substantially parallel to the top surface 11, it is also possible for the step portions 45 and 46 to be formed so as to be somewhat inclined (lowered) toward the central portion of the ink tank 100. In this case, the position where the planes (imaginary planes) in which the step portions 45 and 46 inclined toward the central portion exist cross each other (i.e., the position where the extensions of the imaginary planes cross each other), is situated above the upper end 321 of the atmosphere introducing groove 32. Although it is desirable for the step portions 45 and 46 to be of the same width, this should not be construed restrictively.
In the present exemplary embodiment, the step portions 45 and 46 are set at positions corresponding to substantially half the height of the casing 100A. It is also possible for the height position of the step portions 45 and 46 to be adjusted according to the ink storage volume.
The first absorber 53 and the second absorber 54 are formed in a configuration akin to the configuration of the inner surfaces of the first absorber storage portion V1 and the second absorber storage portion V2. Thus, as in the case of the first absorber storage portion V1 and the second absorber storage portion V2, it is possible for the size of the lower-layer second absorber 54 to be smaller than that of the upper-layer first absorber 53. Thus, as compared with the case where the first absorber 53 and the second absorber 54 are formed in the same width, it is possible to more reliably suppress the amount of ink remaining in the second absorber 54.
After the insertion of the absorber 5 into the absorber storage chamber 1, the cover (top surface portion) 110 is mounted to the casing 100A, whereby the assembly of the ink tank 100 according to the present exemplary embodiment is completed. As a result, it is possible to inject ink into the ink tank 100.
In the following, the step of injecting ink into the ink tank 100 will be described. The ink injection step according to the present exemplary embodiment includes a first ink injection step and a second ink injection step.
In the first ink injection step, a portion of the ink (not illustrated) is first injected into the ink tank 100 via an ink injection port 78 (illustrated in
On the other hand, in the second ink injection step, ink is directly injected into the absorber 5 in the absorber storage chamber 1 via the ink supply port 71.
When the total ink injection amount of the first ink injection step and the second ink injection step reaches a predetermined amount (the predetermined volume of the ink tank), the step of injecting ink into the ink tank 100 is completed.
After the ink has been injected into the ink tank 100, a small amount of ink is extracted from the ink tank via the ink supply port 71, whereby it is possible to stabilize the state of the ink injected into the absorber 5.
Further, after the injection of ink into both the absorber storage chamber 1 and the ink storage chamber 2 through the first and second ink injection steps, a plug 781 (illustrated in
Next, modification 1 of the first exemplary embodiment (hereinafter simply referred to as modification 1) will be described.
Basically, modification 1 is the same as the first exemplary embodiment of the present disclosure, so a description of the portions common to modification 1 and the first exemplary embodiment will be left out. The following description will center on the differences.
As described above, in the first exemplary embodiment of the present disclosure, the step 4 (step configuration) is formed between the outer surface 14R of the back surface portion 140 (the back surface of the second side surface 14), and the auxiliary surfaces 38 and 39 substantially parallel to the outer surface 14R, and the auxiliary surfaces 38 and 39 are formed so as to be substantially flush with the first side surface 13 of the partition wall 3.
In contrast, as illustrated in the conceptual sectional view of
As a result, in modification 1, the volume of the absorber storage chamber 1 is smaller than that of the first exemplary embodiment, whereas the volume of the ink storage chamber 2 is increased. As in the case of the first exemplary embodiment, modification 1 is formed such that the area of the bottom surface 12 of the absorber storage chamber 1 is smaller than the area of the top surface 11 thereof. Thus, as compared with the ink tank whose top surface and bottom surface are of the same area, the amount of ink remaining at the bottom surface of the ink tank is suppressed, whereby an improvement is achieved in terms of ink utilization ratio.
Next, modification 2 of the first exemplary embodiment (hereinafter simply referred to as modification 2) will be described.
Basically, modification 2 is the same as the first exemplary embodiment of the present disclosure, so a description of the portions common to modification 2 and the first exemplary embodiment will be left out. The following description will center on the differences.
As described above, in the first exemplary embodiment of the present disclosure, the step 4 (step configuration) is formed between the outer surface 14R of the back surface portion 140 (the back surface of the second side surface 14), and the auxiliary surfaces 38 and 39 substantially parallel to the outer surface 14R, and the auxiliary surfaces 38 and 39 are formed so as to be substantially flush with the first side surface 13 of the partition wall 3.
In contrast, as illustrated in the conceptual sectional view of
As a result, in modification 2, the volume of the ink storage chamber 2 is smaller than that of the first exemplary embodiment, whereas the volume of the absorber storage chamber 1 is increased. As in the case of the first exemplary embodiment, modification 2 is formed such that the area of the bottom surface 12 of the absorber storage chamber 1 is smaller than the area of the top surface 11 thereof. Thus, as compared with the ink tank whose top surface and bottom surface are of the same area, the amount of ink remaining at the bottom surface of the ink tank is suppressed, whereby an improvement is achieved in terms of ink utilization ratio.
(I) While in the first exemplary embodiment described above the step 4 is formed on both the third side surface 15 and the fourth side surface, it is also possible for the step to be provided on one of the third side surface 15 and the fourth side surface 16. Further, even in the case where, as in the first exemplary embodiment, the step 4 is provided on both sides, it is possible to adjust as appropriate the respective heights, widths, etc., of the step portions 45 and 46.
Regarding the number of steps 4 formed on the side surfaces, it may be one as in the present exemplary embodiment, or two or more. That is, the number of steps may be changed as appropriate so long as the width of the bottom surface 12 can be made smaller than that of the top surface 11.
(II) While in the first exemplary embodiment described above the sectional configuration when the absorber storage chamber 1 is cut by a plane parallel to the partition wall 3 and passing through the ink supply port 71, is substantially T-shaped, this should not be construed restrictively. For example, the sectional configuration of the absorber storage chamber 1 may also be substantially reverse L-shaped.
Further, while in the first exemplary embodiment described above the sectional configuration when the absorber 5 stored in the absorber storage chamber 1 is cut by a plane parallel to the partition wall 3 and passing through the ink supply port 71, is substantially T-shaped, this should not be construed restrictively. For example, the sectional configuration of the absorber 5 may also be substantially reverse L-shaped.
In the case of the T-shaped sectional configuration, the ink supply port 71 formed in the bottom surface 12 can be arranged at the central portion of the ink tank 100, so that it is advantageously easier to uniformly control the ink flow.
(III) While in the first exemplary embodiment the absorber upper portion 51 and the absorber lower portion 52 constituting the absorber 5 are separate members, it is also possible for the absorber upper portion 51 and the absorber lower portion 52 to be integrated with each other.
(IV) While in the first exemplary embodiment the atmosphere introducing groove 32 functioning as the atmosphere communicating path for promoting the introduction of atmospheric air into the ink storage chamber 2 at the time of ink supply operation, is arrange in the partition wall 3, it is also possible not to provide the atmosphere introducing groove 32 in the partition wall 3. In this case, the step portions 45 and 46 (i.e., the interface C1 between the first absorber 53 and the second absorber 54) above the upper end portion of the communicating port 31.
(V) In the first exemplary embodiment, instead of being formed as a through-hole in the partition wall 3, the communicating port 31 may be made, for example, of a gap formed by spacing the bottom surface portion 120 and the partition wall 3 away from each other so as to provide a “gap” between the bottom surface 12 and the lower end of the partition wall 3.
(VI) While in the first exemplary embodiment described above the steps 4 (the step portions 45 and 46) are arranged on both sides in the width direction Y of the ink tank 100, it is also possible to arrange the steps 4 on both sides in the longitudinal direction X, or on both sides in both the width direction Y and the longitudinal direction X.
(VII) While in the first exemplary embodiment described above the absorber 5 is of a double-layer structure, it is also possible to adopt a three-layer structure or a structure with four layers and more as illustrated in
(VIII) As illustrated in
The provision of the inclined portions 79 is not indispensable. However, by providing the inclined portions 79, when using the ink in the ink storage chamber 2, the ink is easily gathered to the absorber storage chamber 1 side, so that the reduction in the ink residual amount in the ink tank 100 is further promoted. Apart from the inclined portions 79, it is also possible to change the right angle of the corner portions to an obtuse angle, or to eliminate the corner portions. This helps to shorten the distance from the corner portions to the communicating port 31, so that the amount of ink remaining at the corner portions is reduced. Further, apart from the function of reducing the ink residual amount, the inclined portions 79 of the present exemplary embodiment can also function as positioning portions or guide portions when attaching the ink tank 100 to an inkjet holder (not illustrated) on the printer side.
In the following, a second exemplary embodiment of the present disclosure will be described with reference to
A description of the portions common to the first exemplary embodiment will be left out. The following description will center on the differences.
As illustrated in
More specifically, the side-surface first-portion 150 is equipped with the side wall extension portion 150E extending along the planar direction of the third side surface upper portion 151. Further, the side-surface second-portion 160 is equipped with the side wall extension portion 160E extending along the planar direction of the fourth side surface upper portion 161.
Like the side-surface first-portion upper portion 150A and the side-surface second-portion upper portion 160A, the side wall extension portions 150E and 160E are substantially parallel to the side-surface first-portion lower-portion 150B and the side-surface second-portion lower-portion 160B, and are formed so as to extend in the longitudinal direction X.
Further, as illustrated in
More specifically, when performing fusion bonding by ultrasonic fusion bonding, a vibration horn is pressed against both objects to be fusion-bonded to emanate ultrasonic vibration to impart energy thereto, whereby both objects are melted by heat. Thus, it is important to efficiently transmit the energy emanated from the vibration horn to the objects.
At the time of ultrasonic fusion bonding, a pressing force is applied by a jig receiving the casing 100A via the substantially flat bottom surface portion 120 including the end surfaces 150T and 160T (flush surfaces), so that the it is possible to efficiently transmit the vibration energy sent from the cover (top surface portion 110) side via the horn by virtue of the fusion-bonded portion between the cover (top surface portion 110) and the opening 101 (the portion of the casing 100A main body other than the cover).
While in the present exemplary embodiment ultrasonic fusion bonding is employed for the fusion bonding between the top surface portion 110 and the portion of the casing 100A main body 100A other than the cover (top surface portion 110), it is also possible to employ some other bonding method such as heat-plate fusion bonding, laser fusion bonding, or adhesion.
Further, in the present exemplary embodiment, the side surfaces of the side wall extension portions 150E and 160E facing the side-surface first-portion lower-portion 150B and the side-surface second-portion lower-portion 160B are equipped with ribs 64 extending in the vertical direction Z. As a result, the strength of the side wall extension portions 150E and 160E is enhanced, and it is possible to reliably transmit vibration energy at the time of ultrasonic welding. The ribs 64 are formed so as to extend to the back surfaces of the step portions 45 and 46 along the surfaces of the side wall extension portions 150E and 160E.
A groove portion 4M is formed in the outer surface 12R of the bottom surface portion 120 (the lower surface of the casing 100A; the back surface of the bottom surface 12) so as to divide the side wall extension portion 150E and the side-surface first-portion lower-portion 150B from each other. Similarly, a groove portion 4N is formed in the outer surface 12R so as to divide the side wall extension portion 160E and the side-surface second-portion lower-portion 160B from each other. The groove portions 4M and 4N are parallel to the side-surface first-portion 150 and the side-surface second-portion 160, and are formed so as to extend in the longitudinal direction X to sandwich the ink supply port 71.
It is possible to form ribs on the printer side carriage (not illustrated) in correspondence with the groove portions 4M and 4N. Due to the corresponding relationship between the printer side ribs and the groove portions 4M and 4N of the ink tank 100, it is possible to attach the ink tank 100 to the printer more easily.
As illustrated in
That is, in the present exemplary embodiment, the absorber upper portion 51 has a single-layer construction including a single layer (first absorber 53), and the absorber lower portion 52 has a double-layer construction (multilayer construction) including two absorbers (the second absorber A55 and the second absorber B57). The second absorber B57 (lower layer), the second absorber A55 (medium layer), and the first absorber 53 (upper layer) are stacked together in the height direction Z.
After the absorber 5 has been inserted, the top surface portion 110 (illustrated in
The absorber 5 according to the present exemplary embodiment is an aggregate of olefin type resin fibers. The first absorber 53 employs fibers of a fiber diameter of approximately 31 μm, and the second absorber A55 (medium layer) and the second absorber B57 (lower layer) employ fibers of a fiber diameter of approximately 18 μm.
When the second absorber A55 (medium layer) and the second absorber B57 (lower layer) are forcibly inserted into the absorber storage chamber 1 (the casing 100A) via the first absorber 53, due to the dimensional tolerance of the casing 100A and the dimensional tolerance of the absorber 5, the second absorber A55 (medium layer) and the second absorber B57 (lower layer) do not completely undergo crushing deformation with respect to the compressive force (pressing force) from the first absorber 53 in the Z-direction, and there is the possibility of the bottom surface 532 of the first absorber 53 being somewhat spaced away (raised) from the step portions 45 and 46 of the absorber storage chamber 1.
More specifically, as a result of the insertion of the first absorber 53, the second absorber A55 (medium layer) and the second absorber B57 (lower layer) are crushed to be deformed, and the bottom surface 532 of the first absorber 53 moves toward the step portions 45 and 46. In this process, the dimensional tolerance of the first absorber 53 such as the fiber amount and fiber diameter is set to minimum and the rigidity thereof is also set to minimum, whereas the tolerance of the second absorber A55 (medium layer) and the second absorber B57 (lower layer) such as the fiber amount and fiber diameter is set to maximum, and the rigidity thereof is also set to maximum. In this case, the rigidity of the first absorber 53 is lower than that of the second absorber A55 (medium layer) and the second absorber B57 (lower layer), and the first absorber 53 may be more subject to crushing deformation as compared with the second absorber A55 (medium layer) and the second absorber B57 (lower layer). Thus, when the first absorber 53 as a whole is inserted into the absorber storage chamber 1, it is to be expected that the bottom surface 532 of the first absorber 53 will be spaced away (raised) from the step portions 45 and 46 as a result of the reaction force the first absorber 53 receives from the second absorber A55 (medium layer) and the second absorber B57 (lower layer). Therefore, as illustrated in
Setting is made such that, in the state in which the insertion of the three-layer absorber 5 into the absorber storage chamber 1 has been completed, the top surface 551 of the second absorber A55 (medium layer) is situated above the positions of the step portions 45 and 46 in the height direction Z, and the top surface 571 of the second absorber B57 (lower layer) is situated below the positions of the step portions 45 and 46 and the position of the upper end portion 321 of the communicating port 31 (the atmosphere introducing groove 32). Further, in the width direction Y, the first absorber 53 is wider than the second absorber A55 (medium layer) and the second absorber B57 (lower layer).
Further, when the first absorber 53 is inserted into the absorber storage chamber 1, even if the first absorber 53 is forced in to the maximum degree, it abuts on the step portions 45 and 46, so that there is no fear of the second absorber B57 (lower layer) and the second absorber A55 (medium layer) being excessively compressed.
In the following the interface C1 between the first absorber 53 and the second absorber A55 (medium layer), and the interface C56 between the second absorber A55 (medium layer) and the second absorber B57 (lower layer), will be described.
The absorber 5, including the three layers of the second absorber B57 (lower layer), the second absorber A55 (medium layer), and the first absorber 53 (upper layer), is stored in the absorber storage chamber 1, so that there are formed two interfaces C1 and C56.
As illustrated in
Further, since the interface C1 is arranged so as to be situated above the upper end 321 of the atmosphere introducing groove 32, the interface C1 functions, as in the first exemplary embodiment, as a barrier to the movement of air and liquid, and the air allowed to enter the absorber storage chamber 1 from the atmosphere communicating port 73 (atmosphere communicating groove 72) is cut off, thus providing an ink leakage preventing effect.
The ink retaining forces (capillary forces) of the three layers constituting the absorber 5 are set as follows: first absorber 53<second absorber A55 (medium layer)<second absorber B57 (lower layer). Thus, as compared with the ink occluded by the second absorber A55 (medium layer), the ink occluded by the second absorber B57 (lower layer) offers larger resistance when drawn out to the print head (not illustrated) side. In other words, the ink within the second absorber B57 (lower layer) is more firmly retained than the ink within the second absorber A55 (medium layer), so that it is not easily allowed to flow out. That is, in the state in which ink is secured in the second absorber B (occlusion-saturated state), it is possible to draw out the ink within the second absorber A on a priority basis, making it possible to expose the atmosphere introducing groove 32 to the atmosphere while the ink within the second absorber A is being used. As a result, in the state in which the ink within the second absorber B57 (lower layer) is secured, it is possible for the atmospheric air to effect gas-liquid exchange on the ink in the absorber storage chamber 1 and the ink storage chamber 2 via the atmosphere introducing groove 32, making it possible to supply ink to the printer head in a stable manner.
While in the present exemplary embodiment described above there is employed the three-layer absorber 5 (the first absorber 53, the second absorber A55, and the second absorber B57), the present disclosure is also applicable to a double-layer structure as in the first exemplary embodiment or to a structure having four or more layers.
When ink is injected into the ink tank 100 in the state in which the space 401 (illustrated in
To solve this problem, as illustrated in
More specifically, even when ink oozes out into the space 401 as a result of expansion of minute bubbles existing in the absorber 5, dissolved bubbles in the ink, etc., due to environmental changes during transportation, the space 401 communicates with the atmosphere via the air path 63 at the time of unsealing, so that it is possible for the ink oozing out into the space 401 to be quickly absorbed by the absorber 5 to be retained therein.
Further, even when some ink is allowed to gather in the space 401 after the injection of the ink, it is possible to remove the ink in the space 401 before the shipment by adding the step of extracting the ink by utilizing the air path 63 formed by the ribs 61.
Further, due to the provision of the air path 63 by virtue of the ribs 61, even if the air taken into the first absorber 53 expands when the user unseals the ink tank in a reduced-pressure environment, the air can quickly flow out to the atmosphere communicating port 73 (the atmosphere communicating groove 72), so that it is possible to suppress ink overflow (ink leakage) due to the expanded air.
While in the present exemplary embodiment the ribs 61 are arranged on the third side surface 15 and the fourth side surface 16, it goes without saying that the layout of the ribs 61 is not restricted to the above-described one so long as it is possible for the air path 63 (connecting the surface 531 and the bottom surface 532) so as to extend astride the first absorber 53. It is also possible for the ribs to be provided on the inner surface on the back surface portion 140 side (the second side surface 14) and the side surface of the partition wall 3 facing the absorber storage chamber 1 (the first side surface 13). Further, instead of being formed by the above-described ribs 61, the air path 63 may be formed by a groove portion allowing passage of air. It is necessary for the lower ends 62 of the ribs 61 (the air path 63) to be situated above the step portions 45 and 46.
With the above construction, it is possible to achieve an improvement in terms of reliability with respect to ink dripping (leakage). At the same time, it is possible to achieve an improvement in terms of ink use efficiency.
The above-described exemplary embodiments of the present invention should not be construed restrictively. Insofar as based on the technical idea of the present invention, they allow modification as appropriate without departing from the scope of the appended claims and a scope equivalent thereto.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-287248 filed Dec. 28, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-287248 | Dec 2012 | JP | national |