Priority is hereby claimed to JP Patent Application No. 2011-109471 filed on May 16, 2011, the entire disclosure of which is hereby incorporated by reference herein.
This application relates to the field of printing and in particular to the field of ink valve assemblies for printing presses.
In the field of lithographic printing, ink is continuously conveyed from an ink source thorough a series of rollers to a printing plate on a plate cylinder in a printing press. Image portions of the printing plate accept ink from one or more of the last of a series of inking rollers and transfer a portion of that ink to a blanket cylinder as a reverse image from which a portion of the ink is transferred to form a correct-reading image on paper or other materials. It is also essential in conventional lithographic printing processes that a dampening solution containing water and proprietary additives be conveyed continuously to the printing plate whereby transferring in part to the non-image areas of the printing plate the water functions to keep those non-image areas free of ink. Finally, in conventional printing press systems, the ink is continuously made available in varying amounts determined by cross-press column input control adjustments to a plurality of ink injectors.
Lithographic printing plate surfaces in the absence of imaging materials have minute interstices and a hydrophilic or water-loving property to enhance retention of water, that is the dampening solution, rather than ink on the surface of the plate. Imaging the plate creates oleophilic or ink-loving areas according to the image that is to be printed. Consequently, when both ink and dampening solution are presented to an imaged plate in appropriate amounts, only the ink tending to reside in non-image areas becomes disbonded from the plate. In general, this action accounts for the continuous ink and dampening solution differentiation on the printing plate surface, which is integral to the lithographic printing process.
It is necessary to control the correct amount of ink supplied from each of the ink injectors during lithographic printing. U.S. Pat. No. 5,179,978, the entire disclosure of which is hereby incorporated by reference, describes a rotary ink valve assembly for controlling ink or printing fluid input in a printing press.
As described in the prior art '978 patent, a rotary ink valve has a stationary outer portion having first and second ends connected by a body and a substantially tubular inner portion having first and second ends connected by a side wall. The body of the outer portion has a substantially cylindrical interior area and the inner portion lies within and is rotatable within this cylindrical interior area of the outer portion. Each of the inner and outer portions has at least one bypass aperture adjacent the first end and at least one ink output aperture adjacent the second end of the respective body and side wall of the inner and outer portions. In the outer portion the first and second ends are open and in the inner portion only the second end is open. The ink supply in the printing press is coupled to the open end of the inner portion for supplying ink to the inner portion. Also provided is a means for rotating the inner portion between at least an open position, a closed position and an intermediate position, the intermediate position being between the open and closed positions.
In the open position only the ink output aperture in the inner portions aligns with the ink output aperture in the outer portion such that ink flows only from the ink output aperture of the outer portion. In the closed position only the bypass aperture in the inner portion aligns with the bypass aperture in the outer portion, such that ink flows only from the ink output aperture of the outer portion. In the intermediate position the apertures in the outer portion are misaligned with apertures in the inner portion such that no ink flows from either the bypass aperture in the outer portion or from the ink output aperture in the outer portion.
As explained in the '978 patent, the outer portion preferably has a plurality of bypass apertures spaced around the body and the inner portion has a corresponding plurality of a bypass aperture spaced around the side wall. Similarly the outer portion has a plurality of ink output apertures spaced around the body and the inner portion has a plurality of ink output apertures spaced around the side wall. In the closed position the bypass apertures in the inner and outer portions are in alignment and in the open position the ink output apertures in the inner and outer portions are in alignment. As stated above in the intermediate position none of the apertures in the outer portion align with any of the apertures in the inner portion. Preferably, the plurality of bypass apertures in the side wall of the inner portion is longitudinally aligned with the plurality of ink output apertures in the side wall of the inner portion, whereas the plurality of bypass apertures in the body of the outer portion are not longitudinally aligned with the plurality of ink output apertures in the body of the outer portion.
The '978 patent further describes a mechanism for sealing between the first ends of the inner and outer portions to prevent ink leaking therebetween. In particular, the valve includes interchangeable first and second annular seals and at at least one interchangeable annular spacer. Furthermore, the outer portion preferably has a collar wherein the collar has a bottom attached to the first end of the outer portion and a top containing a slot. The inner portion has a disk, the disk having a lower surface attached to the first end of the inner portion and a stop pin extending from the lower surface for engaging the slot. The disk also has an upper surface and an activating pin extending from the upper surface for engagement by the means for rotating the inner portion.
In accordance with an embodiment of the present invention, an ink valve is provided which includes a stationary outer portion having first and second ends connected by a body, said body having a substantially cylindrical interior area and having at least one bypass aperture in said body adjacent said first end of said outer portion and at least one ink output aperture in said body adjacent said second end of said outer portion, said first and second ends being open. The substantially cylindrical interior area has a plurality of grooves, and each of the plurality of grooves holds a lubricant. The ink valve further includes a substantially tubular inner portion lying within and rotatable within said cylindrical interior area of said outer portion and having first and second ends connected by a side wall, and having at least one bypass aperture in said side wall adjacent said first end of said inner portion and at least one ink output aperture in said side wall adjacent said second end of said inner portion, said second end being open and said first end being closed, said inner portion being rotatable between at least an open position, a closed position and an intermediate position, said intermediate position being between said open and closed positions.
In accordance with another embodiment of the present invention, a rotary ink valve for providing ink in a printing press having an ink supply includes a stationary outer portion having first and second ends connected by a body, said body having a substantially cylindrical interior area and having at least one bypass aperture in said body adjacent said first end of said outer portion and at least one ink output aperture in said body adjacent said second end of said outer portion, said first and second ends being open. The ink valve further includes
a substantially tubular inner portion lying within and rotatable within said cylindrical interior area of said outer portion and having first and second ends connected by a side wall, and having at least one bypass aperture in said side wall adjacent said first end of said inner portion and at least one ink output aperture in said side wall adjacent said second end of said inner portion, said second end being open and said first end being closed, said inner portion being rotatable between at least an open position, a closed position and an intermediate position, said intermediate position being between said open and closed positions. The ink valve further includes at least one of the substantially cylindrical interior area and the side wall having a plurality of grooves, each of the plurality of grooves holding a lubricant.
In both of the embodiments described above, the lubricant in the grooves reduces or eliminates scratches on the inner portion and outer portion, thereby improving the performance of the ink valve.
The present invention will be further described with respect the following Figures, in which:
a and 1b shows a rotary ink valve of prior art U.S. Pat. No. 5,179,978;
In accordance with an embodiment of the present invention, the rotary ink valve is of the general type described in U.S. Pat. No. 5,179,978, including a rotatable inner portion (sometimes referred to as the spool) and a stationary outer portion (sometimes referred to as the cage). In this regard, the rotary ink valve is air actuated and provides for dividing a constant stream of ink or fluid into timed discharges. As a result, the volume of ink discharged is optimally controlled. The rotary ink valve has a zero or intermediate setting where no fluid is discharged. During operation of the rotary ink valve ink flows from the ink output apertures of the outer portion of the ink valve when the valve is in an open position. In a closed position ink flows from the valve from bypass apertures so that the ink is allowed to substantially continually flow through the rotary ink valve. This provides for more controlled operation. Effects due to differences in pressure levels between the ports connected to the bypass aperture and the ink output aperture are minimized because of the intermediate position of the rotary ink valve.
In the intermediate position none of the apertures in the outer portion align with the apertures in the inner portion. This ensures that there is no inner action between the ink flowing from the ink output apertures and the bypass apertures. During operation of the rotary ink valve, the valve is changed from the open position to the closed position in one movement and thus the intermediate position occurs only momentarily while the inner portion rotates. Thus although there is a moment when no ink flows from the rotary ink valve, the ink does substantially flow through the valve.
During operation the rotary ink valve is controlled such that the time spent in the open position compared to the time spent in the closed position is adjusted as a function of the ink demand by the printing press. This is accomplished by timed energizing and de-energizing of the normally open and normally closed air valves which move a shuttle piston back and forth resulting in the rotary movement of the inner portion of the rotary ink valve. The drive is symmetrical such that the travel time of the shuttle piston is the same in either direction. It is the dwell time of the shuttle position at one or the other of its two extreme positions which is a function of the ink required by the printing press. Preferably, the normally open and normally closed air valves are configured such that a default position is when the valves are not energized and corresponds to the closed position of the rotary ink valve.
Although the prior art ink valve described above is extremely effective, it has been found that the opposing surfaces of the inner and outer portions of the valve are subject to scratching which degrades performance, and in some cases may prevent operational movement of the valve entirely. For example, as the ink supply pressure rises, or, due to ink characteristics, the torque required to turn the inner portion of the valve increases, the contact pressure between the outer surface of the inner portion and the inner surface of the outer portion rises. This increased pressure can cause damage to the outer surface of the inner portion and the inner surface of the outer portion. In accordance with an embodiment of the present invention, one or more grooves are provided on the interior surface of the outer portion of the valve. Lubricant is provided in the grooves which reduces and/or eliminates the scratches from the contact surface. Examples of suitable lubricants include greases and other lubricants typically used for lubricating bearings, pistons and valves. A non-limiting example of suitable grease lubricant is Gleitmo 585 K. The grease is applied to the valve during assembly and while it is possible to disassemble the valve and replace the grease, it is likely unnecessary to replace the grease during the usable life of the valve. Further, as the valve is used, eventually ink may make its way into the grooves, and the oil within the ink may provide additional lubrication.
In an alternative embodiment, the grooves can be placed on the outer surface of the inner portion of the valve, rather than on the inner surface of the outer portion of the valve. Although this embodiment is also effective, it has been found that if it is later necessary to disassemble the valve, grooves on the outer surface of the inner portion may have a tendency to catch on a seal located in the outer portion. This problem is not encountered if the grooves are located on the inner surface of the outer portion.
Prior art
An activating pin 24 on the inner portion 18 engages a slot 26 in a shuttle piston 28. The shuttle piston 28 is operated in the direction of arrows 30 by normally opened air valve 32 and normally closed air valve 34.
Housing 10 has an ink outlet port 36 which communicates with the ink output apertures 40 of the outer portion 16. Bypass apertures 42 of the outer portion 16 communicate with a bypass port 44 in the housing 10.
An ink supply 46 provides ink under pressure to an ink inlet port 48 in the housing 10. The ink inlet port 48 routes ink to the inner portion 18 as will be described below. The bypass port 44 is connected to the ink supply 46 for circulating the ink through the rotary ink valve when the valve is in the closed position. As one of ordinary skill in the art will appreciate, the housing 10 can contain a plurality of rotary ink valves.
Referring now to prior art
In the exemplary valve shown, a collar 22 is attached to the first end 50 of the outer portion 16 and has a top 70 containing a slot 72. The inner portion 18 has a disk 74 attached to the first end 60 of the inner portion 18. The disk 74 has a stop pin 78 extending from a lower surface 76 thereof. When the inner portion 18 is inserted into the interior area 56 of the outer portion 54 the stop pin 76 engages the slot 72. This provides for positive stop limits in both directions of rotation of the inner portion 18. The outer portion 16 has a first recessed annular area 80 at the location of the bypass apertures 42 and a second recessed annular area 82 at the location of the ink output apertures 40. This allows for the housing to contain a single ink outlet port 36 for the ink output apertures 40 in the outer portion 16 and a single bypass port 44 for the bypass apertures 42 in the outer portion 16. Also, the ink outlet port 36 and the bypass port 42 can be located at any position around the circumference of the outer portion 16.
The housing 10 further has an antirotation part 84 for engaging a slot 86 in the collar 22 of the outer portion 16. In this exemplary valve system, this is provided so that as the inner portion 18 rotates back and forth within the outer portion 16, the outer portion 16 is prevented from moving. Referring to
In order to prevent ink from leaking between the first ends 50 and 60 of the inner and outer portions 18, 16 a sealing mechanism is provided in the first end 50 or, as depicted in
Although the ink valve described in
In accordance with an embodiment of the present invention, an outer surface of inner section 18 or an inner surface of outer section 16 includes a plurality of annular grooves spaced along axis 100.
Lubricant is applied to the grooves 110, 111, 112, and 113 during assembly of the ink valve. Examples of suitable lubricants include greases and other lubricants typically used for lubricating bearings, pistons and valves. A non-limiting example of suitable grease lubricant is Gleitmo 585 K. The grease is applied to the valve during assembly and while it is possible to disassemble the valve and replace the grease, it is likely unnecessary to replace the grease during the usable life of the valve. Further, as the valve is used, eventually ink may make its way into the grooves, and the oil within the ink may provide additional lubrication.
Referring to
Preferably, the grooves 110, 111, and 112 are located in area A, with groove 113 located in area C. Other arrangements and numbers of grooves are also possible. It is advantageous, however, to locate the grooves in areas A and C.
The grooves 110, 111, 112, 113 preferably extend around the entire inner circumference of the outer portion 16. The width and depth of the grooves are selected to provide a sufficient area to hold the lubricant. As an example, it has been found that a width between 1.5 and 2 mm, preferably 1.7 mm, and a depth between 0.5 and 1 mm, preferably 0.8 mm, is effective. It is advantageous to remove sharp edges or burrs from the grooves during manufacturing to further limit the possibility of scratching the surface of the inner portion.
As explained above, in an alternative embodiment, the grooves can be placed on the outer surface of the inner portion of the valve, rather than on the inner surface of the outer portion of the valve as shown in
In the preceding specification, the invention has been described with reference to specific exemplary embodiments and examples thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of invention as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative manner rather than a restrictive sense.
Number | Date | Country | Kind |
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2011-109471 | May 2011 | JP | national |