Inkjet head which arranges protective layer at surface to which nozzle plate is connected and method for manufacturing the inkjet head

Information

  • Patent Grant
  • 6450623
  • Patent Number
    6,450,623
  • Date Filed
    Wednesday, February 24, 1999
    25 years ago
  • Date Issued
    Tuesday, September 17, 2002
    21 years ago
Abstract
The present invention has an object to provide an inkjet head and a method for manufacturing the inkjet head which not only protects a member at and/or near a surface onto which the nozzle plate is connected (nozzle connection surface), but also shortens the manufacturing time. A protective layer is provided between the nozzle plate and the piezo-electric element, enabling only the protective layer to be polished, protecting the piezo-electric element from being damaged by the polishing when the nozzle connection surface is formed. After the inkjet head is completed, the protective layer prevents ink leakage to the piezo-electric element.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to fluid pumps which controllably send a very small amount of fluid from a nozzle hole in a nozzle plate, and more particularly to a fluid pump which is manufactured by adhering the nozzle plate to a chamber which accommodates and ejects fluid.




The fluid pump of the present invention is especially suitable for heads of inkjet printers (i.e., inkjet heads), which are universally used as general printers, or copiers, facsimile machines, computer systems, and word processors, and a combination thereof that have a printing function.




Structurally speaking, among inkjet printers, some are manufactured by adhering a nozzle plate having a nozzle hole through which ink is sent, to a chamber that accommodates ink. Some inkjet heads using a piezo-electric element, for example, have recently become more and more popular due to its good energy efficiency. The inkjet heads of this type adhere a nozzle plate to a pressure chamber, and jet ink by raising pressure in the pressure chamber using deformation of the piezo-electric element.




The above inkjet head typically is made by connecting a nozzle plate to a three-layer structure including a pressure-chamber plate having a pressure chamber, a thin plate, and a piezo-electric element. The pressure chamber is formed by a concave groove in the pressure-chamber plate and the thin plate. The piezo-electric element is arranged opposite to the pressure chamber on the thin plate.




The piezo-electric element has internal and external electrodes. When voltage is applied from the external electrode to the internal electrode, i.e., when the piezo-electric element is charged, it deforms so that it can compress the pressure chamber via the thin plate, and returns to the original state as a result of removal of the voltage (or discharge). The thin film transmits the deformation of the piezo-electric element to the pressure chamber. Thus, voltage application from the external electrode to the internal electrode deforms the piezo-electric element and compresses the pressure chamber via the thin film, whereby ink is ejected from the pressure chamber through the nozzle hole. Recently, in order to achieve high resolution images by narrowing a pitch between adjacent nozzle holes, a piezo-electric element that has a layered structure and is divided into a plurality of parts has been increasingly utilized.




The realization of high-resolution images requires not only narrowing a adjacent-nozzle-hole pitch but also precisely jetting ink from a nozzle hole in a predetermined direction. In addition, the nozzle plate should be firmly secured to the three-layer structure. However, it is difficult to adhere the three layers to one another and form the three-layer structure so that the three layers are aligned with a nozzle connection surface that is a surface to which the nozzle plate is connected. Accordingly, the conventional art polish the edge of the three-layer structure before the nozzle plate is connected to the three-layer structure, to form a flat nozzle connection surface.




Part of the external electrode of the piezo-electric element is cut off by the polishing process, and thus reconstructed at the nozzle connection surface by a vacuum evaporation. Then, the adhesive agent is applied, and the nozzle plate is adhered to the nozzle connection surface while the nozzle hole is aligned with the nozzle hole. The inkjet head is completed in this way. After the inkjet head is completed, ink is filled up in the pressure chamber.




It is thus necessary to polish and smooth the nozzle connection surface in manufacturing such a fluid pump that adheres the nozzle plate to the chamber which accommodates fluid. Nevertheless, the conventional manufacturing method is disadvantageous because the polishing process breaks mechanically or electrically a member at and/or near the nozzle connection surface, or requires an arduous reconstruction.




For instance, in the above inkjet head, the piezo-electric element is generally fragile, in particular, the piezoelectric element which has a layered structure easily suffers from exfoliation, crack, and chip-off as a result of polishing at the nozzle connection surface. In addition, a polishing speed which should set to be slow so as to minimize breaking of the piezoelectric element through polishing delays the manufacturing time.




Moreover, the external electrode of the piezoelectric element should formed before the polishing to inspect a characteristic (or yield) of the piezoelectric element and adhere the piezoelectric element that passes the inspection to the thin plate. However, it is cut off by the polishing, and reconstructed inconveniently after the polishing.




On the other hand, a fluid pump which adheres a nozzle plate to a fluid chamber has a disadvantage in that ink leaks from the nozzle connection surface due to bad adhesion of the nozzle plate or cracks of adhesive agent applied onto the nozzle connection surface.




For example, in the above inkjet head, the internal electrode tends to short-circuit since ink penetrates into the inside when ink is filled up in the pressure chamber or in another condition. This problem is particularly remarkable where the piezo-electric element is divided by grooves.




BRIEF SUMMARY OF THE INVENTION




Accordingly, it is a general object of the present invention to provide a novel and useful fluid pump and a method of manufacturing the pump in which the above disadvantages are eliminated.




Another and more specific object of the present invention is to provide a fluid pump and a method of manufacturing the pump which not only protect a member in the neighborhood of the nozzle connection surface but also shorten the manufacturing time.




In order to achieve the above object, an inkjet head of the present invention comprises a pressure-chamber plate which forms a pressure chamber for accommodating ink, a piezo-electric element which may compress the pressure chamber in the pressure-chamber plate, a protective layer, connected to the piezo-electric element, which protective layer forms at least part of a nozzle connection surface and spaces the piezo-electric element from the nozzle connection surface, and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when the piezo-electric element compresses the pressure chamber, the nozzle plate being connected to the nozzle connection surface.




Another inkjet head of the present invention comprises a piezo-electric element which forms a pressure chamber for accommodating ink, and may compress the pressure chamber, a protective layer, connected to the piezo-electric element, which protective layer forms at least part of a nozzle connection surface and spaces the piezo-electric element from the nozzle connection surface, and a nozzle plate having anozzle hole which jets the ink in the pressure chamber when the piezo-electric element compresses the pressure chamber, the nozzle plate being connected to the nozzle connection surface.




Another inkjet head of the present invention comprises a piezo-electric element which forms a pressure chamber for accommodating ink, and may compress the pressure chamber, the piezo-electric element having first and second internal electrodes, a protective layer, connected to the piezo-electric element, which protective layer shields the second internal electrode from the first internal electrode, and forms at least part of a nozzle connection surface, and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when the first and second internal electrodes are electrified and a potential difference occurs between the electrodes, enabling the piezo-electric element to compress the pressure chamber, the nozzle plate being connected to the nozzle connection surface.




Another inkjet head of the present invention comprises a pressure-chamber plate which forms a pressure chamber for accommodating ink, and forms at least part of a nozzle connection plate, a piezo-electric element, spaced from the nozzle connection surface, which may compress the pressure chamber in the pressure-chamber plate, and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when the piezo-electric element compresses the pressure chamber, the nozzle plate being connected to the nozzle connection surface.




A method of manufacturing an inkjet head of the present invention comprises the steps of adhering to one another a pressure-chamber plate which forms a pressure chamber for accommodating ink, a thin film, and a piezo-electric element which may compress the pressure chamber of the pressure-chamber via the thin film, forming a protective layer at least onto the piezo-electric element, polishing the protective layer and forming a nozzle connection surface at least onto the protective layer, and connecting to the nozzle connection surface a nozzle plate which has a nozzle hole which jets the ink in the pressure chamber when the piezo-electric element compresses the pressure chamber.




A fluid pump of the present invention comprises a first member which accommodates fluid, a second member, connected to the first member, which ejects the fluid accommodated in the first member, a protective layer, connected to the second member, which protective layer forms at least part of a nozzle connection surface and spaces the second member from the nozzle connection surface, and a nozzle plate having a nozzle hole which jets the fluid from the second member, the nozzle plate being connected to the nozzle connection plate.




Thus, the inkjet head of the present invention spaces the piezo-electric element from the nozzle connection surface by the protective layer, and thus does not suffer from ink leakage and other damages. In addition, according to the method of manufacturing the inkjet head, the protective layer protects the piezo-electric element from being broken by polishing.




Other objects and further features of the present invention will become readily apparent from the following description and accompanying drawings.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is an exploded perspective view of an inkjet head of a first embodiment according to the present invention.





FIG. 2

is a partially enlarged side view of the inkjet head shown in FIG.


1


.





FIG. 3

is a side view for explaining a method of manufacturing the inkjet head shown in FIG.


1


.





FIG. 4

is another side view for explaining the method of manufacturing the inkjet head shown in FIG.


1


.





FIG. 5

is a flowchart which shows the method of manufacturing the inkjet head shown in FIG.


1


.





FIG. 6

is another side view for explaining the method of manufacturing the inkjet head shown in FIG.


1


.





FIG. 7

is another side view for explaining the method of manufacturing the inkjet head shown in FIG.


1


.





FIG. 8

is an exploded perspective view of an inkjet head of a second embodiment according to the present invention.





FIG. 9

is a flowchart which shows the method of manufacturing the inkjet head shown in FIG.


8


.





FIG. 10

is an exploded perspective view of an inkjet head of a third embodiment according to the present invention.





FIG. 11

is a sectional view of the inkjet head taken along line A—A in FIG.


10


.





FIG. 12

is a sectional view of the inkjet head taken along line B—B in FIG.


10


.





FIG. 13

is a sectional view of the inkjet head taken along line C—C in FIG.


10


.





FIG. 14

is a partial perspective view of the inkjet head viewed from a side of an ink supply channel in FIG.


10


.





FIG. 15

is a sectional view of an electrode configuration of the inkjet head shown in FIG.


10


.





FIG. 16

is a partial perspective view of another example of a protective layer applicable to the inkjet head shown in FIG.


10


.





FIG. 17

is a partial perspective view of still another example of a protective layer applicable to the inkjet head shown in FIG.


10


.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Referring to

FIGS. 1-7

, a description will now be given of inkjet head


100


of a first embodiment according to the present invention.

FIG. 1

is an exploded perspective view of the completed inkjet head


100


, and

FIG. 2

is a partially enlarged side view of the inkjet head


100


shown in FIG.


1


. As shown in

FIG. 1

, the inkjet head


100


of the present invention includes pressure-chamber plate


10


, piezo-electric element


20


, nozzle plate


30


, resin film


40


, and protective layer


50


.




As shown in

FIG. 7

, the pressure-chamber plate


10


, the resin film


40


, and the protective layer


50


are aligned with each other at nozzle connection surface


60


which is a surface to which surface


30




a


of the nozzle plate


30


is connected. In other words, front surface


10




a


of the pressure-chamber plate


10


, front surface


40




a


of the resin film


40


, and front surface


50




a


of the protective layer


50


form the flat nozzle connection surface


60


.




The pressure-chamber plate


10


has the desired number (four in

FIG. 1

for description purposes) of pressure chambers


12


and ink introduction channels


14


and common ink chamber


16


in an approximately rectangular parallelepiped glass plate.




Each pressure chamber


12


receives and accommodates ink, and jets the ink from a corresponding nozzle hole


32


connected to opening


12


as the internal pressure increases. The internal pressure changes as the piezo-electric block


21


just under the pressure chamber


12


deforms, as described later. The pressure chamber


12


is formed as an approximately rectangular parallelepiped space by a concave groove on the pressure-chamber plate


10


and elastically deformable resin film


40


.




The common ink chamber


16


supplies ink to each pressure chamber


12


through the corresponding ink introduction channel


14


. A bottom of the common ink chamber


16


is defined by resin film


40


so as to absorb sudden internal-pressure changes, and connected to an ink supply device (not shown) at side


10




b


of the pressure-chamber plate


10


. The common ink chamber


16


supplies a necessary amount of ink to the pressure chamber


12


via the ink introduction channel


14


when the chamber


12


returns to the original state after the pressure chamber


12


contracts, receives pressure, and jets ink.




The resin film


40


defines part of the pressure chambers


12


, the common ink chamber


16


, and the ink introduction channels


14


. The resin film


40


serves to transmit deformation of each piezo-electric block


21


which will be described later to the corresponding pressure chamber


12


, and to prevent ink in the pressure chambers


12


from penetrating into the grooves


23


in the piezo-electric element


20


. The resin film


40


has a thickness of about 16 μm, for example. Although the resin film


40


is a member that forms one surface of the pressure chamber


12


, it may be replaced with an elastic metal thin film.




The piezo-electric element


20


has a layered structure having a plurality of (four in

FIG. 1

for description purposes) piezo-electric blocks which are divided by parallel grooves


23


which extend from front surface


20




a


to rear surface


20




b


. Internal electrodes


22


and


24


are provided between layers of piezo-electric elements


21


. The internal electrodes


22


are connected to external electrode


26


, and the internal electrodes are connected external electrode


28


.

FIG. 1

shows only one external electrode


28


for illustration purposes. The internal electrodes


22


and


24


are omitted in the drawings other than

FIGS. 1 and 2

for illustration purposes.




As shown in

FIG. 2

, active area


25


is a portion where the internal electrodes


22


and


24


overlap each other in direction A, and each piezo-electric block deforms in the active area


25


. The length of each active area


25


is adjustable depending upon pressure to be applied to the pressure chamber


12


. The active area


25


is spaced from the nozzle connection surface


60


by a predetermined distance, and thus does not affect adhesion between the piezo-electric element


20


and the protective layer


50


at the nozzle connection surface


60


.




The external electrode


26


is an electrode layer that is formed on an entire surface of the front surface


20




a


of the piezo-electric element


20


by a vacuum evaporation. The external electrode


26


is an electrode commonly used for all the piezo-electric blocks


21


. The external electrode


26


is grounded. The external electrode


28


is provided on the rear surface


20




b


of the piezo-electric element


20


, but is not formed on an entire surface of the rear surface


20




b


. It is independently formed on only a portion corresponding to each piezo-electric block


21


. The external electrode


28


has the potential of zero unless electrified, but may apply positive voltage to the internal electrode


24


when electrified.




Due to such a structure, each piezo-electric block


21


of the piezo-electric element


20


does not deform when no voltage is applied to the external electrode


28


, since both potentials of the internal electrodes


22


and


24


remain zero. On the other hand, when the voltage is applied from the external electrode


28


, each piezo-electric block


21


may deform in the direction A (longitudinal direction) in

FIG. 1

, independent of the other piezo-electric blocks


21


. In other words, the direction A is the polarization direction for the piezo-electric element


21


. When the electrification to the external electrode


28


stops, that is, when the piezo-electric element


20


is discharged, the corresponding piezo-electric block


21


returns to the original state.




The protective layer


50


is a thermosetting epoxy adhesive member having an approximately rectangular parallelepiped shape with a thickness of about 50 μm, and connected via surface


50




b


to the front surface


20




a


of the piezo-electric element


20


(external electrode


26


). However, the materials for the protective layer


50


are not limited to this type. Strictly speaking, the protective layer


50


in the practical inkjet head


100


does not have a strict rectangular parallelepiped shape, and the connection between the protective layer


50


and the piezo-electric element


20


is not clear by the external electrode


26


and the surface


50


, as shown in

FIGS. 1 and 2

. The protective layer


50


partially penetrates into the grooves


23


in the piezo-electric element


20




b


before thermosetting. It is preferable that the protective layer


50


is made of insulating materials so as to prevent short-circuiting of the internal electrodes


22


and


24


.




As described later, the protective layer


50


has various effects including the following effect resulted from the structure shown in FIG.


2


.




First of all, the protective layer


50


spaces the piezo-electric element


20


from the nozzle connection surface


60


by about 50 μm. When ink leaks from the pressure chamber


12


and penetrates into the piezo-electric element


20


, ink penetrates into the piezo-electric element


20


mainly through nozzle connection surface


60


. However, the protective layer


50


spaces from the nozzle connection surface


60


the piezo-electric element which has been conventionally located at the nozzle connection surface


60


, and prevents the ink from penetrating into the piezo-electric element


20


and short-circuiting the internal electrode


22


and


24


. Since this effect comes from an arrangement of the piezo-electric element, the same effect is available in the conventional inkjet head if the piezo-electric element is spaced from the nozzle connection surface.




Next, the protective layer


50


shields the grooves


23


. When ink leaks and penetrates into the piezo-electric element


20


, the ink penetrates into the piezo-electric element


20


mainly from the grooves


23


through the nozzle connection surface


60


from the opening


12




a


of the pressure chamber


12


. Since the protective layer


50


shields the grooves


23


from the nozzle connection surface


60


, preventing ink from penetrating into the grooves


23


from the neighborhood of the front surface


20




a


of the piezo-electric element


20


and short-circuiting the internal electrodes


22


and


24


.




The protective layer


50


is adhered to the piezo-electric element


20


, raising the strength of the piezo-electric element


20


. The piezo-electric element


20


has a layered structure, and each piezo-electric block essentially suffers from breaking easily, such as exfoliation, crack, and chip-off. The protective layer


50


with a thickness of 50 μm is adhered to the front surface


20




a


of the piezo-electric element


20


(external electrode


26


), raising the strength of the piezo-electric element


20


and improving durability.




Thus, when the protective layer


50


is regarded as a reinforcing member, the protective layer


50


may be provided at another surface of the piezo-electric element


20


, such as the rear surface


20




b


, in order to raise the strength of the piezo-electric element


20


. In that case, the protective layer


50


may cover both or either of a portion where the external electrode


28


is located and a portion where the external electrode


28


is not located.




The protective layer


50


is adhered at its entire surface of the front surface


50




a


to the nozzle plate


30


, and provides more stable adhesion than the conventional inkjet heads in which the piezo-electric element


20


is directly adhered to the nozzle plate


30


, since the grooves


23


do not reduce the adhesion area according to the present invention.




Next follows a method of manufacturing inkjet head


100


of the present invention with reference to FIG.


5


.




First, the pressure-chamber plate


10


is formed by processing a glass plate and forming the pressure chambers


12


and other elements (step


101


).




Then, the piezo-electric element


20


is formed (step


102


). This step may be conducted prior to or simultaneous with the step


101


.




The piezo-electric element


20


of this embodiment is made of a plurality of green sheets


27


. Each green sheets


27


is blended with the ceramic powder solvent, kneaded into paste, and then formed to be a thin film having a thickness of about 50 μm by a doctor blade.




Among these green sheets. a pattern of the internal electrode


22


is printed and formed onto one surface of each of the three green sheets, the internal electrode


24


is printed and formed onto one surface of each of other three green sheets, and no internal electrode is formed onto the remaining sheets. Each of the internal electrodes


22


and


24


is printed by blending alloy powder of silver and palladium with a solvent, forming a paste, and applying the paste as the pattern formation.




Then, the three sheets including the internal electrode


22


and the three sheets including the internal electrode


24


are alternately stuck together. The remaining six sheets are then stuck together also. Thereby, the layered structure of the piezo-electric element


20


is formed as shown in FIG.


2


. In the piezo-electric element


20


, the green sheets which include none of the internal electrodes


22


and


24


are formed as a base part.




These layered green sheets are sintered. Then, at least first six green sheets are partially cut by a diamond cutter from the front surface


20




a


to the rear surface


20




b


, whereby a plurality of piezo-electric blocks


21


are formed and divided by the grooves


23


. Lastly, the external electrodes


26


and


28


are formed by the vacuum evaporation at the front surface


20




a


and the rear surface


20




b


. It is possible to form the grooves


23


before sintering.




Characteristics of the completed piezo-electric element


20


are inspected by applying voltage to the external electrodes


26


and


28


, and poorly operating ones are eliminated.




Then, the nozzle plate


30


is formed by metal, such as stainless (step


103


). Each nozzle hole


32


is processed into a conical shape (sectionally taper shape) which preferably spreads from the front surface


30




b


to the rear surface


30




a


in the nozzle plate


30


. One of the reasons why the pressure-chamber plate


10


and the nozzle plate


30


are not formed as one member but the pressure-chamber plate


10


is adhered to the nozzle plate


30


is to obtain such conical nozzle hole


32


. In this embodiment, the size of the nozzle hole


32


at the rear surface


30




a


is about 80 μm, the size of the nozzle hole


32


at the front surface


30




b


is about 25 to 35 μm. This step


103


may be conducted prior to or simultaneous with the steps


101


and/or


102


.




As shown in

FIG. 3

, the arrangement of the resin film


40


and the piezo-electric element


20


is determined so that the resin film


40


protrudes by about 500 μm toward the nozzle plate


30


from the piezo-electric element


20


that has been confirmed to work properly. Then, they are adhered to each other (step


104


). Such an arrangement forms step


29


onto which the protective layer


50


is to be applied in order to protect the it piezo-electric element


20


.




As shown in

FIG. 4

, the pressure-chamber plate


10


is arranged and adhered at the side opposite to the piezo-electric element


20


so that the pressure-chamber plate


10


withdraws by about 300 μm toward the nozzle plate


30


from the resin film


40


, and protrudes by about 200 μm toward the nozzle plate


30


from the piezo-electric element


20


(step


105


). Before the pressure-chamber plate


10


is adhered to the resin film


40


, a positioning is conducted so that each piezo-electric block


21


corresponds to the pressure chamber


12


.




This embodiment conducts the adhesion of the piezo-electric element


20


to the resin film


40


prior to the adhesion of the resin film


40


to the pressure-chamber plate


10


. However, it is understood that the present invention includes a case where the step


105


is conducted prior to the step


104


.




In this embodiment, the pressure-chamber plate


10


is arranged so that the pressure-chamber plate


10


withdraws from the resin film


40


toward the nozzle plate


30


. This is to prevent the protective layer


50


from penetrating into the pressure chamber


12


from the opening


12




a


and close the opening


12




a


of the pressure chamber


12


, which will be described later. Alternatively, the present invention may prevent the protective layer


50


from penetrating into the pressure chamber


12


by arranging a proper mask over the pressure-chamber plate


10


which protrudes from the resin film


40


(in articular, a surface opposite to the resin film


40


), before the protective layer


50


is applied. In this case, a protrusion of the pressure-chamber plate


10


from the resin film


40


toward the nozzle


30


does not pose a problem.




The pressure-chamber plate


10


is arranged so that the pressure-chamber plate


10


protrudes from the piezo-electric element


20


toward the nozzle plate


30


. This is to prevent the piezo-electric element


20


from being polished in the following polishing step.




In an attempt to prepare a three-layer structure shown in

FIG. 4

composed of the pressure-chamber plate


10


, the resin film


40


, and the piezo-electric element


20


, the preparation becomes easier if the direction A is orientated to the gravity direction. The resin film


40


protrudes in the three-layer structure in

FIG. 4

, and seemingly tends to bend toward the pressure-chamber plate


10


by the gravity action. However, the three-layer structure shown in

FIG. 4

can be maintained by using the surface tension of the resin film


40


. It is not an absolute requirement that the gravity direction necessarily accords with the direction A.




Next, as shown in

FIG. 6

, the protective layer


50


is formed onto the step


29


between the resin film


40


and the piezo-electric element


20


(step


106


). Since this embodiment uses thermosetting epoxy adhesive agent for the protective later


50


, the protective layer is thermally hardened after the protective layer


50


is applied. Since the protective layer


50


has a relatively low viscosity, it partially penetrates into the piezo-electric element


20


from the grooves


23


when applied to the step


29


. After thermally hardened, the protective layer


50


hardens while sealing part of the grooves


23


. It is possible to exchange the step


105


with the step


106


, whereby the protective layer


50


is applied first and then the pressure-chamber plate


10


is adhered.




Unlike this embodiment which applies the protective layer


50


throughout the front surface


20




a


of the piezo-electric element


20


(external electrode


26


), the protective layer


50


may be partially applied if necessity arises.




Next, flat nozzle connection surface


60


is formed by polishing the edge of the pressure-chamber plate


10


, the resin film


40


, and the protective layer


50


(step


107


).

FIG. 7

shows the nozzle connection surface


60


after the polishing. This polishing process is required to precisely connect each nozzle hole


32


of the nozzle plate


30


to the pressure chamber


12


and firmly secure the nozzle plate


30


onto the pressure-chamber plate


10


and other elements. The polishing is conducted so that the thickness of about 50 μm remains for the protective layer


50


. In other words, the pressure-chamber plate


10


is cut off by 150 μm.




In this polishing process, the piezo-electric element


20


is protected by the protective layer


50


and thus not affected by the polishing. Therefore, the polishing process does not cause any exfoliation, crack, and chip-off of the piezo-electric element


20


. The external electrode


26


is never cut off. In addition, the pressure-chamber plate


10


is made of glass and is a relatively strong, enabling a high polishing speed. Thus, the manufacturing method of the present invention shortens the polishing time down to about one-fifth in comparison with the conventional manufacturing method.




When the polishing ends, the adhesive agent is applied onto the nozzle connection surface


60


by about 3 to 4 μm (step


108


), whereby the nozzle plate


30


is adhered to the nozzle connection surface


60


so that the nozzle holes


32


correspond to the pressure chambers


12


(step


109


).




According to the inkjet head of the present invention, the applied protective layer


50


exhibits several effects in the manufacturing process.




First, the protective layer


50


protects the piezo-electric element


20


which has a layered structure and easily suffers from exfoliation, from being polished and broken in the polishing process in the step


107


.




Next, the protective layer


50


enables the polishing speed to be set for the pressure-chamber plate


10


which has a relatively high strength, shortening the polishing process time in comparison with the conventional manufacturing method.




In addition, the protective layer


50


penetrates into the grooves


23


of the piezo-electric element


20


by 20 to 30 μm and seals them, preventing ink from penetrating into the piezo-electric element


20


from the pressure chamber


12


through the nozzle connection surface


60


shown in FIG.


7


and the internal electrodes


22


and


24


from being short-circuiting. When such a sealing function of the protective layer


50


is to be emphasized, the protective layer


50


may be made of epoxy filling agent, acrylic and/or polyethylene resins. These sealing members (insulating materials) may be filled up by a desired amount in the grooves


23


when the piezo-electric element


20


is formed, raising the sealing function.




The protective layer


50


may save an inconvenient reconstruction of the external electrode


26


by protecting the external electrode


26


from being polished. In the conventional manufacturing method which does not use the protective layer


50


, this external electrode is indispensable for the inspection of characteristics of the piezo-electric element


2


, but cut off by the polishing. Therefore, a reconstruction of the external electrode has been required. The protective layer


50


according to the present invention eliminates this reconstruction process of the external electrode, shortening the manufacturing time.




When the inkjet head


100


is completed in this way, ink is then filled up in the pressure chamber


12


. The filling of the ink is made by compressing ink from the common ink chamber


16


to the pressure chamber


12


or applying negative pressure to the nozzle holes


32


using a cap (not shown) which has been attached to the nozzle plate


30


, so as to move ink from the common ink chamber


16


to the pressure chamber


12


. In any event, the protective layer


50


prevents ink from penetrating into the grooves


23


in the piezo-electric element


20


through the nozzle connection surface


60


at the time of filling of it.




In the completed inkjet head


100


, each external electrode


28


independently applies voltage to the internal electrode


24


of the piezo-electric block


21


, and each piezo-electric block


21


independently deforms in the direction A in

FIG. 1

, bending the resin film


40


in the direction A and compressing corresponding pressure chamber


12


. This compression results in jetting ink from the pressure chamber


12


through corresponding nozzle hole


32


. When electrification from the external electrode


28


stops, the resin film


40


and the piezo-electric block


21


return to the original states by discharging. At that time, the internal pressure of the pressure chamber


12


reduces and ink is supplied from the common ink chamber


16


to the pressure chamber


12


through the ink introduction channel


14


.




Although this embodiment uses the piezo-electric element


20


that deforms in the longitudinal direction, but may use one that deforms in the lateral direction.




A description will now be given of inkjet head


200


of a second embodiment according to the present invention, with reference to the accompanying drawings.

FIG. 8

is an exploded perspective view of the completed inkjet head


200


. Those elements in

FIG. 8

which are the same elements in

FIG. 1

are designated by the same reference numerals, and a duplicate description will be omitted. The pressure-chamber plate


10


and resin film


40


in

FIG. 8

are not polished in the polishing process (step


203


) which will be described later, and have different in size from those in

FIG. 1

, but other that that they are the same and designated by the same reference numerals.




The inkjet head


200


includes the three-layer structure including the pressure chamber plate


10


, the resin film


40


, and the piezo-electric element


20


, protective layer


150


which are formed at a front surface of the three-layer structure, and nozzle plate


30


which are attached to front surface


150




a


of the protective layer


150


.




The three-layer structure is the same as that of inkjet head


100


, but the front surface


10




a


of the pressure-chamber plate


10


, the front surface


40


of the resin film


40


, and the front surface


20




a


of the piezo-electric element


20


are not aligned with each other, and may have steps. On the other hand, all the steps are removed and made smooth by the polishing process in the conventional inkjet head, and the step between the pressure-chamber plate


10


and the resin film


40


is removed by the polishing process in the step


107


in the inkjet head


100


.




The protective layer


150


is made of materials similar to those of the protective layer


50


(for example, a thermosetting epoxy adhesive member), and includes front surface


150




a


which serves as a nozzle connection surface, rear surface


150




b


which is connected to the three-layer structure, and openings


150




c


which correspond to the pressure chambers


12


. The thickness of the protective layer


150


depends upon an allowable order the steps among the surfaces


10




a


,


40




a


, and


20




a


in the three-layer structure.




The nozzle connection surface


150




a


is made flat and attached to the nozzle plate


30


. Similar to the protective layer


50


, a connection between the protective layer


150


and the three-layer structure (in particular, piezo-electric element


20


) is not clear in the actual inkjet head


200


. Part of the protective layer


150


penetrates into the grooves


23


of the piezo-electric element


20


. Each opening


150




c


of the protective layer


150


has the same size as that of each opening


12




a


of the pressure chamber


12


. Therefore, the protective layer


150


does not obstruct jetting of ink from the pressure chamber


12


through the nozzle hole


32


.




In this way, according to the inkjet head


200


of this embodiment, only the surface


150




a


of the protective layer


150


provides a smooth nozzle connection surface. It is not necessary to smooth steps among the surfaces


10




a


,


40




a


, and


20




a


of the three-layer structure.




A description will now be give of a method of manufacturing the inkjet head


200


of the present invention with reference to FIG.


9


.




A description will be omitted of those steps of forming the pressure-chamber plate


10


(step


101


), forming the piezo-electric element


20


(step


102


), and forming the nozzle plate


30


(step


103


), since these steps are similar to those in FIG.


5


.




Then, a three-layer structure is formed by adhering the pressure-chamber plate


10


, the resin film


40


, and the piezo-electric element


20


so that the steps formed by the surfaces


10




a


,


40




a


, and


20




a


are below the predetermined order (e.g., within 10 μm) (step


201


). Only if these steps are within the predetermined order, which member protrudes or withdraws among the three-layer structure is not the matter. The order of adhesions among the pressure-chamber plate


10


, the resin film


40


, and the piezo-electric element


20


may be arbitrarily selected if piezo-electric elements


21


correspond to the pressure chamber


12


.




Next, a mask is formed which opens a portion corresponding to the openings


12




a


of the pressure-chamber


12


. Through this mask, the protective layer


150


is applied on the surfaces


10




a


,


40




a


and


20




a


of the three-layer structure (step


202


). The mask is easily formed by the known mask patterning technology. When the steps in the three-layer structure is 100 μm, the protective layer may be applied with a thickness of about 200 μm to 300 μm.




Thereafter, the front surface of the protective layer


150


is polished and made to be the smooth nozzle connection surface


150




a


(step


203


). The adhesive agent is applied on the surface


150




a


(step


204


), and the nozzle plate


30


is adhered to the nozzle connection surface


150




a


(step


205


).




In this way, according to the method of manufacturing the inkjet head


200


, it is unnecessary to precisely position the pressure-chamber plate


10


, the resin film


40


, and the piezo-electric element


20


in a direction toward the nozzle plate


30


, shortening the manufacturing time. The inkjet head


100


requires, as shown in

FIGS. 3 and 4

, the pressure-chamber plate


10


, the resin film


40


, and the piezo-electric element


20


to be connected in a predetermined arrangement, but the protective layer


150


absorbs the steps among these three members. Only if these three members are aligned within a predetermined order, any shape of the step may be acceptable. Therefore, an edge of the three-layer structure may be concave where the pressure-chamber plate


10


and the piezo-electric element


20


sectionally protrude from the resin film


40


, or convex where the resin film


40


sectionally protrudes from them.




Ink is filled up in the completed inkjet head


200


by a method similar to that of the inkjet head


100


, and the inkjet head


200


operates similar to the inkjet head


100


. Therefore, a description thereof will be omitted.




The present invention is not limited to those inkjet heads in which the piezo-electric block


21


is installed outside the pressure chamber


12


, but is applicable to other inkjet heads which adhere a nozzle plate, for example, those inkjet heads which have a piezo-electric element that includes a pressure chamber.




Referring to

FIGS. 10 through 16

, a description will now be given of the inkjet head of the present invention having a piezo-electric element which includes such a built-in pressure chamber.

FIG. 10

is an overall structural view of inkjet head


300


according to the present invention.




The inkjet head


300


includes, as shown in

FIG. 10

, upper lid


210


, piezo-electric element


220


, nozzle plate


230


, ink supply metal fitting


240


, protective layers


250


, and flexible printed board


260


. The protective layers


250


are provided onto perpendicular grooves


226


in the piezo-electric element


220


which will be described later. The number of protective layers


250


corresponds to the number of the perpendicular grooves


226


(seven in FIG.


10


), but one of the protective layers


250


is picked up and slightly enlarged in

FIG. 10

for illustration purposes.




The upper lid


210


is attached to the upper surface


220




c


of the piezo-electric element


220


, and has horizontal grooves


212


corresponding to horizontal grooves


224


of the piezo-electric element


220


, and bending portion


214


at the side of the ink supply metal fitting


240


. The front surface


210




a


constitutes part of the nozzle connection surface


270


to which the nozzle plate


230


is attached.




As shown in

FIG. 13

, the upper lid


210


is thin in thickness at the horizontal grooves


212


. This structure absorbs any distortion of portion


221




a


of piezo-electric block


221


which is adjacent to this piezo-electric element


221


when portion


221




a


which constitutes a wall of pressure chamber


222


in another piezo-electric block


221


shown in

FIG. 15

deforms as described later. The bending portion


214


is connected to the rear surface


220




b


of the piezo-electric element


220


, as shown in FIG.


12


.




The piezo-electric element


220


includes a plurality of piezo-electric blocks


221


, and each piezo-electric block


221


has pressure chamber


222


. Two adjacent piezo-electric blocks


221


are divided by the horizontal groove


224


and the perpendicular groove


226


. The pressure chambers


222


and the horizontal grooves


224


extend parallel from the front surface


220




a


to the rear surface


220




b


of the piezo-electric element


220


. With the front surface


250




a


of each protective layer


250


, the front surface


220




a


constitutes the nozzle connection surface


270


to which the nozzle plate


230


is attached as described later.




As shown in

FIG. 10

, the perpendicular groove


226


are connected to the horizontal grooves


224


at the side of front surface


220




a


of the piezo-electric element


220


. The perpendicular groove


226


receives each protective layer


250


, as described later.




The pressure chambers


222


are connected to the perpendicular grooves


228


at the side of the rear surface


220




b


of the piezo-electric element


220


, as shown in FIG.


14


. As shown in

FIG. 11

, length “l” of the perpendicular groove


228


serves to throttle the pressure chamber


222


. The section, width, depth, and the length “l” of the perpendicular groove


228


are determined so as to obtain a proper throttling effect.




There is provided internal electrode


223


as an negative electrode in an inner surface of each pressure chamber


222


and corresponding perpendicular groove


228


. Each internal electrode


223


is connected, as shown in

FIGS. 11 and 15

, to the external electrode


227


in an area near the rear surface


220




b


of the bottom surface


220




d


of the piezo-electric element


220


. Therefore, each external electrode


227


may independently apply negative voltage to the corresponding piezo-electric block


221


.




There is provided internal electrode


225


as a positive electrode in each horizontal groove


224


and corresponding perpendicular groove


226


. All the internal electrodes


225


are connected, as shown in

FIGS. 12 and 15

, to the common external electrode


229


.




Moreover, as shown in

FIGS. 11 and 12

, the external electrodes


227


and


229


are drawn out from the side of the rear surface of


220




b


and the front surface


220




a


of the piezo-electric element


220


, and connected to a predetermined lead pattern of the flexible printed board


260


. Therefore, desired piezo-electric element(s)


221


may be activated by applying voltage to the external electrode


227


through the flexible printed board


260


.




The internal electrodes


223


and


225


are formed as a pattern by etching after the entire surface of the piezo-electric element


220


including the grooves are plated to form a metal layer, and the front surface


220




a


, the rear surface


220




b


, and the top surface


220




c


are cut to remove the metal layer.




The nozzle plate


230


has nozzle holes


232


corresponding to the pressure chambers


222


, and is connected to the nozzle connection surface


270


which is constituted by the front surface


210




a


of the upper lid


210


, the front surfaces


220




a


of the piezo-electric blocks


221


, and the front surfaces


250




a


of the protective layer


250


. Preferably, each nozzle hole


232


has a taper section from the front surface


230




a


to the rear surface


230




b


in the nozzle plate


230


.




The ink supply metal fitting


240


is connected to the rear surface


220




b


of the piezo-electric element


220


, and has common ink chamber


242


. The common ink chamber


242


is connected, as shown in

FIG. 11

, to not only the perpendicular grooves


228


and the pressure chambers


222


in the piezo-electric element


220


, but also the ink supply channel


244


which supplies ink.




Each protective layer


250


is located in the concave perpendicular groove


226


in the piezo-electric element


220


. The number of protective layers


250


corresponds to the number of perpendicular grooves


226


(seven in FIG.


10


). The protective layer


250


covers the internal electrode


225


formed on the perpendicular groove


226


, and prevents ink which has leaked from the pressure chamber


222


from short-circuiting the internal electrode


225


and internal electrode


223


, which is formed at an inner surface of the pressure chamber


222


through the front surface


220




a


of the piezo-electric block


221


. As discussed, the front surfaces


250




a


of the protective layers


250


form the nozzle connection surface


270


with the front surface


210




a


of the upper lid


210


and the front surface


220




a


of the piezo-electric element


220


.




The protective layer


250


is formed, after the piezo-electric element


220


shown in

FIG. 10

is formed, and before or after the upper lid


210


and the piezo-electric element


220


are adhered to each other, by covering the front surface


220




a


with a mask and then applying the silicon rubber adhesive agent to it. The mask may open portions corresponding to the perpendicular grooves


226


. This embodiment uses silicon rubber adhesive agent having a high viscosity and prevents it from penetrating into the horizontal grooves


225


. This is because the protective layer


250


, if filled up in the horizontal grooves


225


, may possibly prevent a smooth deformation of each piezo-electric block


221


. Needless to say, the protective layer


250


is not limited to the silicon rubber adhesive agent, but is applicable to other insulating adhesive member having a high viscosity.




In operation of the inkjet head


300


, the flexible printed board


260


applies voltage to the external electrode


227


corresponding to desired piezo-electric block


221


. Then, a potential difference occurs at both sides of the portion


221




a


which constitutes a wall of the pressure chamber


222


in the piezo-electric block


221


shown in

FIG. 15

, and each portion


221


deforms to shrink the pressure chamber


222


. Thereby, the pressure chamber


222


is compressed, ink in it is jet from the corresponding nozzle hole


232


. The pressure wave in the pressure chamber


222


propagates not only to the front nozzle hole


232


but also to the rear surface. The pressure wave which propagates to the back is reflected by the bending part


214


of the upper lid


210


, and returns to the front.




Fluid ink has a mass although it is a very small amount, and it takes a predetermined time to accelerate ink up to a speed that allows ejection from the nozzle hole


232


. However, the pressure chamber


222


is bent in direction by right angle, and throttled in section, whereby the internal pressure of the pressure chamber


222


is sufficiently maintained up to a pressure necessary for the ejection.




As a result, while the perpendicular grooves


228


decrease a pressure loss in the pressure chamber


222


, nozzle holes


232


jet ink from the pressure chamber


222


at a sufficient ejection speed.




When the voltage application from the external electrode


227


stops, the piezo-electric block


221


returns to the original state, and ink is supplied, through the perpendicular groove


228


, from the common ink chamber


242


to the pressure chamber


222


having a negative pressure. In this case, the perpendicular groove


228


may give a necessary throttling effect by its shape of bend at a right angle without reducing its sectional area, maintaining small the channel resistance to ink inhalation from the common ink chamber


242


to the pressure chamber


222


.




A formation of such an ink channel facilitates to process each component, such as upper lid


210


, the nozzle plate


230


, and the ink supply metal fittings


240


, connect these components to the piezo-electric element


220


, and provide an inkjet head having a good precision. In addition, this formation may increase a jetting speed and improve the printing quality.




There are various variations to the protective layer


250


. Although the nozzle connection surface is comprised of three members, such as the upper lid


210


, the protective layer


250


, and the piezo-electric block


221


in the above embodiment, the nozzle may be formed by two members, such as the upper lid


210


and the protective layer. In this case, the protective layer


250


may be replaced with the protective layer


280


shown in

FIG. 16

or the protective layer


290


shown in FIG.


17


.




The protective layer


280


shown in

FIG. 16

has a shape identical to the sectional shape of each piezo-electric block


221


, and is formed at the front surface


220




a


of each piezo-electric block


221


. In this case, front surface


280




a


of each protective layer


280


and the front surface


210




a


of the upper lid


210


constitute the nozzle connection surface.




The protective layers


280


are formed, after the piezo-electric element shown in

FIG. 22

is formed, for example, after the piezo-electric element


221


and the upper lid


210


are adhered to each other, by applying the silicon rubber adhesive agent over a mask which opens only the front surface


220




a


of each piezo-electric block


221


. In this case, for example, an arrangement is determined so that the upper lid


210


corresponds to the resin film


40


shown in FIG.


3


and the piezo-electric element


220


corresponds to the piezo-electric element


20


shown in FIG.


3


. Thereby, the upper lid


210


protrudes from the piezo-electric element


220


toward the nozzle plate


230


and then they are adhered to each other. The protective layer is formed by using a mask at a step between the upper lid


210


and the piezo-electric element


220


. Then, the polishing is conducted and the smooth nozzle connection surface is formed.




The protective layer


280


has a function which does not exist in the protective layer


250


. The piezo-electric element


220


is polished after the upper lid


210


is attached, and the protective layer


280


which has been attached to the front surface of the piezo-electric element


220


prevents the relatively fragile piezo-electric element


220


from being broken by the polishing.




The protective layer


290


shown in

FIG. 17

has a shape of a combination of the protective layers


250


and


280


, and covers each piezo-electric element


221


and perpendicular groove


226


. Portion


292


of the protective layer


290


is formed on the front surface


220




a


of each piezo-electric element


221


, and portion


294


is formed on the perpendicular groove


226


adjacent to the piezo-electric element


221


. Front surface


290




a


of each protective layer


290


forms nozzle connection surface, with the front surface


210




a


of the upper lid


210


.




The protective layer


290


is formed, after the piezo-electric element


220


shown in

FIG. 10

is formed, for example, after the upper lid


210


and the piezo-electric element


220


are adhered to each other, by applying the silicon rubber adhesive agent over a mask which closes the pressure chambers


222


and the horizontal grooves


224


. Similar to the formation of the protective layer


280


, an arrangement is determined so that the upper lid


210


protrudes from the piezo-electric element


220


toward the nozzle plate


230


and then they are adhered to each other. Then, the protective layer is formed at the step between the upper lid


210


and the piezo-electric element


220


by using the aforementioned mask. Then, the flat nozzle connection surface is formed by the polishing.




The protective layer


290


serves as both the protective layers


250


and


280


. Therefore, the protective layer


290


prevents breaking of the piezo-electric element


220


and short-circuiting of the internal electrodes


223


and


225


.




The protective layer


250


may be formed by the similar manner of forming the protective layer


290


, in which the polished range is made deep, removing the protective layers on the piezo-electric blocks


221


, and leaving the protective layer in the perpendicular grooves


226


.




As a variation of the protective layer


250


, the nozzle connection surface may be formed only the protective layer. In this case, the protective layer is formed not only on the piezo-electric element


220


but also onto the front surface


210




a


of the upper lid


210


. As discussed, any one or part of the pattern shown in

FIG. 10

,


16


or


17


may be formed on the piezo-electric element


220


, and combined with portion on the front surface


210




a


of the upper lid


210


. A mask pattern which produces the protective layer may be formed by any known method.




The present invention is not limited to so-called piezo-electric inkjet heads, but is broadly applicable to inkjet heads in which a nozzle plate is attached.




The present invention is broadly applicable to those fluid pumps which polish the nozzle connection surface and those require fluid leakage at the nozzle connection surface.




Further, the present invention is not limited to the above embodiments, but various variations may be made without departing from the scope of the present invention.




As described above, according to the present invention, the protective layer protects the piezo-electric element from ink leakage and short-circuiting, providing a reliable inkjet heads exhibiting stable operations. In a method of manufacturing such an inkjet head, the protective layer may protect the piezo-electric element from being broken by the polishing and shorten the manufacturing time, whereby the present invention may provide a safe, fast and inexpensive inkjet-head manufacturing method.




Moreover, the present invention is not limited to inkjet heads that use a piezo-electric element, but is broadly applicable to fluid pumps in which a nozzle plate is adhered to a chamber that accommodates fluid. Such a fluid pump is protected by the protective layer, whereby an element located at and/or near the nozzle connection surface is not mechanically and electrically broken by the polishing process and/or is not required to be reconstructed after the polishing process, while damages of fluid leakage are minimized.



Claims
  • 1. An inkjet head comprising:a pressure-chamber plate which forms a pressure chamber for accommodating ink; a piezo-electric element which may compress the pressure chamber in said pressure-chamber plate; a protective layer, connected to said piezo-electric element, which protective layer forms at least part of a nozzle connection surface and spaces said piezo-electric element from the nozzle connection surface; and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when said piezo-electric element compresses the pressure chamber, said nozzle plate being connected to the nozzle connection surface.
  • 2. An inkjet head according to claim 1, wherein said protective layer is made of organic resin.
  • 3. An inkjet head according to claim 1, wherein said piezo-electric element has an external electrode which may compress the pressure chamber when electrified, said piezo-electric element being connected to said protective layer via the external electrode.
  • 4. An inkjet head according to claim 1, wherein said protective layer spaces said pressure-chamber plate, in addition to said piezo-electric element, from the nozzle connection surface.
  • 5. An inkjet head comprising:a piezo-electric element which forms a pressure chamber for accommodating ink, and may compress the pressure chamber; a protective layer, connected to said piezo-electric element, which protective layer forms at least part of a nozzle connection surface and spaces said piezo-electric element from the nozzle connection surface; and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when said piezo-electric element compresses the pressure chamber, said nozzle plate being connected to the nozzle connection surface.
  • 6. An inkjet head comprising:a piezo-electric element which forms a pressure chamber for accommodating ink, and may compress the pressure chamber, said piezo-electric element having first and second internal electrodes; a protective layer, connected to said piezo-electric element, which protective layer shields the second internal electrode from the first internal electrode, and forms at least part of a nozzle connection surface; and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber when the first and second internal electrodes are electrified and a potential difference occurs between the electrodes, enabling said piezo-electric element to compress the pressure chamber, said nozzle plate being connected to the nozzle connection surface.
  • 7. An inkjet head comprising:a pressure-chamber plate which forms a pressure chamber for accommodating ink, and forms at least part of a nozzle connection surface, a piezo-electric element, spaced from the nozzle connection surface, which may compress the pressure chamber in said pressure-chamber plate; and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber perpendicular to a direction in which said piezo-electric element compresses the pressure chamber, said nozzle plate being connected to the nozzle connection surface, wherein said pressure-chamber plate forms a plurality of pressure chambers, said piezo-electric element being divided chambers by a plurality of grooves into a plurality of piezo-electric blocks corresponding to the pressure, and wherein the inkjet head further comprises a shield member which shields the grooves in said piezo-electric element from the nozzle connection surface.
  • 8. An inkjet head comprising:a pressure-chamber plate which forms a pressure chamber for accommodating ink, and forms at least part of a nozzle connection surface; a piezo-electric element, spaced from the nozzle connection surface, which may compress the pressure chamber in said pressure-chamber plate; and a nozzle plate having a nozzle hole which jets the ink in the pressure chamber perpendicular to a direction in which said piezo-electric element compresses the pressure chamber, said nozzle plate being connected to the nozzle connection surface, wherein said pressure-chamber plate forms a plurality of pressure chambers, said piezo-electric element being divided by a plurality of grooves into a plurality of piezo-electric blocks, each piezo-electric block having an internal electrode and being able to independently compress one of the pressure chambers when the internal electrode is electrified; and wherein said inkjet head further comprises a seal member which seals the grooves in said piezo-electric element, and protects the internal electrodes in the piezo-electric blocks from short-circuiting.
  • 9. An inkjet head comprising:a pressure-chamber plate which forms a pressure chamber for accommodating ink, and forms at least part of a nozzle connection surface; a piezo-electric element, spaced from the nozzle connection surface, which may compress the pressure chamber in said pressure-chamber plate; a nozzle plate having a nozzle hole which jets the ink in the pressure chamber perpendicular to a direction in which said piezo-electric element compresses the pressure chamber, said nozzle plate being connected to the nozzle connection surface, and a reinforcing member which reinforces strength of said piezo-electric element.
  • 10. A fluid pump comprising:a first member which accommodates fluid; a second member, connected to the first member, which ejects the fluid accommodated in the first member; a protective layer, connected to the second member, which protective layer forms at least part of a nozzle connection surface and spaces the second member from the nozzle connection surface; and a nozzle plate having a nozzle hole which jets the fluid from the second member, said nozzle plate being connected to the nozzle connection plate.
Priority Claims (1)
Number Date Country Kind
10-045810 Feb 1998 JP
US Referenced Citations (3)
Number Name Date Kind
5424769 Sakai et al. Jun 1995 A
5680163 Sugahara Oct 1997 A
5912526 Okawa et al. Jun 1999 A