The present invention relates to an inkjet print apparatus for ejecting ink to a print medium to be conveyed to implement print, and to a recovery method of an inkjet print apparatus.
A kind of ink for use in print uses water as a solvent, and in a case where the ink is exposed to the air, water being a solvent evaporates to generate viscosity rising (increase in viscosity) of the ink. In a case where the increase in viscosity of an ink in an ejection port of a print head occurs, decrease in an ejection quantity and/or an ejection velocity in the print operation occurs to degrade image quality. Consequently, for conventional inkjet print apparatuses, a capping mechanism that covers the ejection port is provided, which covers the ejection port when print is stopped to prevent the ink in the ejection port from increasing the viscosity. Further, there is implemented an ink discharge processing (preliminary ejection) for discharging an ink whose viscosity has increased and/or an ink in which dust has been mixed up from the ejection port to the capping mechanism. During the implementation of the preliminary ejection, print onto a print medium cannot be implemented. Therefore, the increase of the number of the preliminary ejections deteriorates productivity, and thus the preliminary ejection is preferably kept to a minimum.
However, although the degree of increase in viscosity of an ink in an ejection port varies depending on working states of an apparatus, the preliminary ejection is practiced uniformly, and thus deterioration of productivity is comprehended.
Then, Japanese Patent Laid-Open No. 2004-160803 proposes to implement the preliminary ejection in accordance with a time period during which an ejection port is exposed to the air.
However, even in a state where an ejection port is exposed to the air, there are a state where an ink in the ejection port is easy to evaporate and a state where the ink is hard to evaporate. Therefore, even if the preliminary ejection is implemented in accordance with a time period during which an ejection port is exposed to the air, as in Japanese Patent Laid-Open No. 2004-160803, deterioration of productivity is still comprehended.
The inkjet print apparatus of the present invention includes a print unit configured to eject ink to a print medium to implement print, a recovery unit configured to practice recovery processing to recover an ejection performance for ink of the print unit, and a setting unit configured to set timing at which the recovery unit practices the recovery processing on a basis of a facing time period during which the print unit faces a print medium in a print operation and a not facing time period during which the print unit does not face the print medium in the print operation.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a first embodiment of the present invention will be explained with reference to the drawings.
The conveying belt 106 is bridged between guide rollers 108A, 108B and a drive roller 108C. As a result that the drive roller 108C is rotated by the conveying motor 105, the conveying belt 106 supporting the print medium P moves to an arrow Al direction. Rotation of the suction fan 107 generates negative pressure, and air is sucked from suction holes (not illustrated) formed in the conveying belt 106 in plural numbers to be discharged from an exhaust port of the conveying unit 104. The conveying belt 106 attaches the print medium P to the surface of the conveying belt 106 by suction of air from the suction hole, and, in that state, conveys the print medium P along the arrow A1 direction (first direction).
The print apparatus 100 includes a print unit, and, on the print unit, the print head 110 of an inkjet type capable of printing an image to a print medium is mounted detachably. The print head 110 ejects ink, using an ejection energy-generating element such as an electro-thermal conversion element (heater), a piezoelectric element or the like. In a case where an electro-thermal conversion element is used, ink is caused to foam by heat generation of the element, and the foaming energy thereof is utilized to eject ink from an ejection port formed for the print head 110. A plurality of ejection ports in the print head 110 is arranged so as to form at least one ejection port row extending in a direction orthogonal to the conveying direction of the print medium P. The print head 110 in the present embodiment is an inkjet print head of a full line type, in which an ejection port row with length corresponding to the largest width of the print region of the print medium P is formed.
For the print unit, a capping mechanism, which receives ink having been ejected in preliminary ejection ejecting an ink not contributing print prior to a print operation, is provided in accordance with the print head 110. For the print apparatus 100, a front end detection sensor 111 is provided, which detects the front end of the print medium P in order to obtain print timing. The front end detection sensor 111 has a configuration provided with either one of or both of a reflection type sensor and a transmission type sensor. For example, in a case where a print medium is a label, the front end of the label as a unit print region is detected by the difference between transmittance of a sheet (separator) to which the label has been stuck and transmittance of the label stuck to the separator. For the rotation shaft of the guide roller 108A, an encoder (not illustrated) rotating in synchronization with the rotation shaft is provided, which functions as a detector detecting a conveying position of the print medium P. The conveyance of the print medium P by the conveying unit 104 and the print timing by the print head 110 are managed by a CPU to be described later on the basis of the detection signal of the encoder. The print medium P having been printed is discharged to a discharge tray 501.
A control circuit 210 of the control unit 200 includes a drive circuit 205 driving the print head 110, a motor driver 207, a sensor 208 and the like. The motor driver 207 is a driver for various motors 206 controlling a cleaning operation and print operation of the print head. The sensor 208 is used for control of various operations, detection of presence/absence of the print medium P, and the like in the print apparatus 100. The control unit 200 is connected with the host 101 via a USB 209.
Print commands to be sent to the print apparatus 100 from the host 101 in the present embodiment via the printer cable 102 will be explained. The print commands include a print medium setting command telling a size of the print medium P and the like, a format command designating a print area and the like, a conveying speed setting command designating a conveying speed of the print medium P, and a data command telling image data of a print image.
In a print image color command, number of print image colors is stored, and, in accordance with the number of print image color, one or more data are stored in image data command. In a case where print image color is K (black) alone, one image data is stored. In a case where print image color includes K (black), C (cyan), M (magenta) and Y (yellow), four image data are stored in order.
Further, it has been explained that moisture evaporates from the ink in the ejection port in a state where the ejection port of the print head 110 is not covered with the capping mechanism 402. However, even in the state where the ejection port is not covered with the capping mechanism 402, there are a state where moisture is easy to evaporate and a state where moisture is hard to evaporate. Hereinafter, the state where moisture is easy to evaporate and the state where moisture is hard to evaporate, from the ink in the ejection port, will be explained.
As explained in
During the print operation, the print head 110 is arranged so that the ejection port faces the print medium. In an interval after the print head 110 has completed print to a print medium until the ejection port faces a subsequent print medium, a region in which a print medium is absent (the ejection port does not face a print medium) exists between the print medium and the subsequent print medium. In the region in which the ejection port does not face a print medium, as described above, a flow of air from the upper surface toward the lower surface is generated via suction holes of the conveying belt 106. The flow of air causes a flow of air to be generated also in the vicinity of the ejection port to accelerate evaporation of moisture from the ink in the ejection port. In the state where the ejection port faces a print medium, the suction hole is closed up with the print medium and a flow of air from the upper surface of the conveying belt 106 toward the lower surface thereof due to the suction force of the suction fan 107 is not generated. Therefore, evaporation of moisture from the ink in the ejection port is not accelerated.
As described above, the quantity of moisture evaporating from the ink in the ejection port differs between the state in which the ejection port of the print head 110 faces a print medium and the state in which it does not face a print medium. In other words, in the state in which the ejection port faces a print medium, moisture in the ink is hard to evaporate, and in the state in which the ejection port does not face a print medium, moisture in the ink is easy to evaporate.
Therefore, in the present embodiment, the inventor focused on the difference in a quantity of moisture evaporating from the ink in the ejection port. That is, an allowable exposure time period is set in accordance with a time period when the ejection port faces a print medium in a print operation and a time period when the ejection port does not face a print medium, and, if an exposure time period thereof exceeds the allowable exposure time period, the recovery operation (preliminary ejection) is practiced. Hereinafter, a specific method thereof will be explained.
When the print operation is started, in Step S606, the CPU 201 starts measurement of an exposure time period from timing at which the print head 110 and the capping mechanism 402 are separated. After that, in Step S607, the CPU 201 determines whether or not the exposure time period being an elapsed time from the start of exposure time period measurement has exceeded the allowable exposure time period. If it has exceeded the allowable exposure time period, the CPU 201 moves to Step S609 to practice in-cap preliminary ejection, in which ejection of ink droplets is implemented while the print head 110 and the capping mechanism 402 are faced each other, as the recovery operation that discharges an ink whose viscosity has increased due to the exposure. Then, in Step S610, the CPU 201 resets the exposure time period and returns to Step S606. Meanwhile, the recovery operation implemented in Step S609 may be implemented after the end of the print operation for a print medium under print and before the start of the print operation for subsequent one print medium.
If the exposure time period has not exceeded the allowable exposure time period in Step S607, the CPU 201 moves to Step S608 and determines whether or not a print job has ended. If the job is not ended, the CPU 201 returns to Step S607, and if all the print jobs have ended, it ends the print processing.
Meanwhile, in place of the graph, a reference table or a calculation formula may be used to set an allowable exposure time period from a facing time period and a not facing time period.
Here, the allowable exposure time period will be explained with specific examples.
The facing time period is a time period in which a print medium passes a predetermined position facing the ejection port of a print head. The not facing time period is a time period from time when the rear end of a preceding print medium has passed a predetermined position facing the ejection port of a print head until time when the front end of a subsequent print medium arrives at the position facing the ejection port of the same print head. This depends on the interval of print medium to be fed from the feeding tray 103.
As illustrated in
Next, the ratio between the facing time period and the not facing time period (facing time period ratio) is calculated to be (0.34 s/0.42 s). With reference to
Allowable exposure time period(s)=51 s×(0.34 s/0.42 s)=41 s
In this way, the allowable exposure time period can be obtained.
Meanwhile, the influence of an evaporation quantity of moisture on ejection performance is different depending on a type of ink to be used in print, such as a dye ink or pigment ink. Therefore, desirably the gradient of the graph is changed in accordance with the type of ink for use in print.
Moreover, the evaporation quantity of moisture in ink varies depending on environmental conditions such as temperature and/or humidity in a print operation. Therefore, preferably, the reference value of allowable exposure time period, in other words the allowable exposure time period in the case where the ratio between the facing time period and the not facing time period is 1 to 1, is set in accordance with the environmental conditions such as temperature and/or humidity in the print operation.
Further, properties of an ink-receiving layer on the surface of a print medium vary depending on the type of the print medium, and therefore a quantity of moisture evaporating from an ink ejected to the print medium varies to result in varied humidity near the ejection port. Therefore, preferably an allowable exposure time period is set in accordance with the type of a print medium.
Furthermore, hardness of a print medium varies depending on the type of the print medium and, therefore, the suction force by the suction fan may be changed in accordance with the hardness thereof. In this case, depending on the type of the print medium, a flow of air in a region in which the print head does not face the print medium varies. Accordingly, preferably the reference value of an allowable exposure time period is set also in consideration of the suction force by the suction fan in accordance with the type of the print medium.
Further, in the present embodiment, the ratio of the time period in which the print medium is conveyed, and the time period between a print medium and subsequent print medium is calculated, from size data and conveying speed information of the print medium in the received print data, but this is not limitative. From detection results of a detector detecting a print medium, a time period in which the print medium is conveyed and a time period between a print medium and subsequent one may be obtained to give the facing time period and not facing time period.
Moreover, in the present embodiment, the case where the preliminary ejection is implemented as the recovery operation has been explained, but the recovery operation is not limited to this. Other operations that recover ejection performance such as wiping that wipes the ejection port or a suction operation sucking ink from the ejection port may also be applied.
Furthermore, even to a case where either the facing time period or the not facing time period changes, the present embodiment can be applied. That is, in a case where the not facing time period is constant, timing of the recovery operation may be set at a moment of the change in size of a print medium, and in a case where the size of a print medium is constant, timing of the recovery operation may be set at a moment of the change in the not facing time period.
The size of a print medium may be changed by a user, and the not facing time period may change depending on setting change by a user and/or waiting time in a case where temperature of the print head 110 has been raised.
As explained above, by setting timing for practicing the recovery operation, an inkjet print apparatus and a recovery method of an inkjet print apparatus that can suppress deterioration of productivity can have been actualized.
Hereinafter, a second embodiment of the present invention will be explained with reference to the drawings. Meanwhile, basic configurations of the present embodiment are the same as those of the first embodiment, and therefore only characteristic configurations will be explained below.
In the present embodiment, an example will be explained, in which the CPU 201 changes recovery timing in a case where the interval between a preceding print medium and a subsequent print medium has been changed by user's setting.
In Step S802, the CPU 201 receives setting of a conveying interval mode from the host 101. The setting is set by a user on the host 101 about the interval between a preceding print medium and a subsequent one of continuously conveyed print medium.
Next, the CPU 201 implements setting of the recovery mode in Step S803. The CPU 201 confirms the contents of setting of the conveying interval mode received in Step S802, and sets the interval between recovery operations, in other words, the allowable exposure time period. Specifically, as shown in
Here, an allowable exposure time period corresponding to “standard” or “short” of the recovery mode is suitably set in accordance with the type of ink and/or configuration of apparatus to be used.
After that, the CPU 201 implements a print operation on the basis of received print data, and executes the recovery operation in accordance with the set allowable exposure time period.
Meanwhile, in the present embodiment, the setting of the conveying interval mode of a print medium is explained so that the selection is done from two, that is, “standard” and “long,” but the selection may be done from three or more. On this occasion, the allowable exposure time period may be set shorter than that in a case where the conveying interval of a print medium is longer.
Moreover, in the present embodiment, a case where a user sets the conveying interval of print medium has been explained, but it is also possible that the CPU 201 alters the recovery operation mode in accordance with the change of conveying time period of the print medium due to another factor such as temperature rise of the print head 110 in a print operation.
Hereinafter, a third embodiment of the present invention will be explained with reference to the drawings. Meanwhile, basic configurations of the present embodiment are the same as those of the first embodiment, and therefore only characteristic configurations will be explained below.
As a type of preliminary ejection, there is a preliminary ejection onto a sheet, in which ink is ejected within an image formation region on a print medium so that the ink is hardly recognized visually. The preliminary ejection onto a sheet is implemented so that ink droplets not included in print data are ejected so as to be hardly recognized visually to the inside of an image formation region or outside of an image formation region on the print medium, in order to reduce increase in viscosity of an ink in the ejection port. In the case where a preliminary ejection onto a sheet is implemented, a shorter ejection interval of the preliminary ejection onto a sheet results in a higher effect of reducing increase in viscosity of an ink inside the ejection port. Accordingly, in the present embodiment, attention is payed to this point and timing of implementing exposure recovery is set, in a print operation accompanied with the preliminary ejection onto a sheet, on the basis of the ejection interval in the preliminary ejection onto a sheet, and the facing time period and not facing time period of the print head and the print medium.
Meanwhile, in the present embodiment, a level of the preliminary ejection onto a sheet may be selected from three stages and an ejection interval in the preliminary ejection onto a sheet in each of ejection ports will be shorter as the level becomes higher. As the level of the preliminary ejection onto a sheet becomes higher, the effect on reducing increase in viscosity of an ink inside the ejection port becomes higher and humidity near the print head rises due to the moisture evaporated from ink droplets ejected onto the print medium, and therefore the allowable exposure time period can be set to be longer. Consequently, a coefficient to be multiplied to an allowable exposure time period is set larger as the level of the preliminary ejection onto a sheet becomes higher. Hereinafter, a specific method thereof will be explained.
As described above, the CPU 201 sets timing for practicing the recovery operation in accordance with the facing time period and not facing time period between the print unit and the print medium and the level of preliminary ejection onto a sheet. Consequently, an inkjet print apparatus and a recovery method of an inkjet print apparatus that can further suppress deterioration of productivity can have been actualized.
Hereinafter, other embodiments of the present invention will be explained with reference to the drawings. Meanwhile, basic configurations of the present embodiments are the same as those of the first embodiment, and therefore only characteristic configurations will be explained below.
The preliminary ejection onto a sheet can be practiced in a state where the ejection port faces a print medium, in other words, cannot be practiced in a state where the ejection port does not face a print medium. Accordingly, in a case where the conveying unit 104 conveys the print medium P in
From this, the conveying unit 104 as a conveying unit may convey sheet-fed print medium, and is not necessarily specified to a configuration in which print medium are attached to the conveying belt 106 by the suction fan 107 to be conveyed.
In addition, embodiments are also applicable to an aspect in which a plurality of labels being print medium is stuck to a continuous sheet (separator). In this case, timing for practicing the recovery operation is set on the basis of a time period during which the print head faces the label and a time period during which the print head does not face the label (a time period during which the print head faces the separator).
while the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2017-033686, filed Feb. 24, 2017 and No. 2018-022186, filed Feb. 9, 2018, which are hereby incorporated by reference wherein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2017-033686 | Feb 2017 | JP | national |
2018-022186 | Feb 2018 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20070222814 | Ito | Sep 2007 | A1 |
20090179928 | Nemoto | Jul 2009 | A1 |
Number | Date | Country |
---|---|---|
0803359 | Oct 1997 | EP |
0972642 | Jan 2000 | EP |
2004-160803 | Jun 2004 | JP |
Entry |
---|
Partial European Search Report issued in corresponding European Application No. 18158309 dated Jul. 24, 2018. |
Number | Date | Country | |
---|---|---|---|
20180244048 A1 | Aug 2018 | US |