The present invention generally pertains to inkjet printing and in particular to a print head assembly.
In a known inkjet print head, ink is arranged in a pressure chamber. The pressure chamber has an ink inlet at a first side of the pressure chamber and a nozzle at a second side, opposite of the first side. The pressure chamber ends at the nozzle. No ink may flow beyond the nozzle other than by being jetted through the nozzle. So, for example if no ink is jetted, dirt and/or air bubbles may become trapped in the pressure chamber, near the nozzle. With a large amount of dirt or with large air bubbles, or other similar irregularities in the pressure chamber, a droplet ejection may become disturbed or the nozzle may become blocked completely.
In another known inkjet print head, another arrangement of the print head is selected. A continuous flow of ink passes through an ink channel. At a first side of the ink channel, an actuator, for example a piëzo actuator or a heating element for thermal actuation as well known in the art, is arranged opposite a nozzle arranged at a second, opposite side of the ink channel. Due to the continuous flow, there is less chance that an air bubble or dirt becomes trapped near the nozzle as it may flow with the ink through the ink channel towards a central reservoir. In the ink channel, for example in the ink reservoir a filter means may be provided for removing dirt and/or air from the ink coming from the ink channel returning to the reservoir. Thus, air bubble free and dirt free ink may be re-introduced in the ink channel.
A disadvantage of the latter, known print head is the fact that it is not suited to be used in combination with certain inks, for example high viscosity inks, since an actuation efficiency, that is an actuation pressure generated by the actuator, is significantly decreased. More in particular, in the known continuous flow print head, the actuation efficiency is about 50% lower compared to the above first mentioned print head (having the nozzle arranged at an end of the pressure chamber).
In an aspect of the present invention, a print head is provided comprising at least one actuation chamber, wherein a main part of the actuation chamber substantially extends in a first direction. Each actuation chamber is associated with a respective piezo actuator, a chamber inlet, a nozzle and a chamber outlet.
The piezo actuator is arranged to generate a pressure wave in the main part of the actuation chamber, the pressure wave propagating in the first direction.
The chamber inlet is arranged at a first end of the actuation chamber.
The nozzle is arranged in fluid communication with the associated actuation chamber such that a droplet may be expelled through the nozzle upon generation of the pressure wave in the associated actuation chamber.
The chamber outlet is arranged at a second end of the associated actuation chamber.
The print head further comprises a reservoir in fluid communication with the chamber inlet and the chamber outlet of the at least one actuation chamber and further comprises a pump means for pumping ink from the reservoir, through the chamber inlet, through the actuation chamber, through the chamber outlet and into said reservoir.
The inkjet print head according to the present invention comprises a means for reflecting the pressure wave which means is provided at the second end of the actuation chamber.
Suitably reflecting the pressure wave is advantageous for generating a sufficient pressure at the nozzle for expelling the droplet, as is explained hereinbelow in more detail. As a result, in comparison with the print head having the nozzle arranged at an end of the pressure chamber, an efficiency decrease of only 10% or less is obtainable.
In an embodiment, multiple, i.e. at least two, actuation chambers and associated parts are coupled to a single reservoir.
In an embodiment, the means for reflecting the pressure wave comprises a compliance provided at the second end of the actuation chamber. The compliance, e.g. provided by an elastic member, ensures that a reflection of the pressure wave occurs, as is known in the art. A suitably selected compliance will provide a suitable reflection. In a particular embodiment, a nozzle plate provides the nozzles of the print head and the nozzle plate is selected to be flexible and elastic. When arranged suitably, the nozzle plate provides the compliance.
In an embodiment, a cross-section of the actuation chamber just upstream of the chamber outlet is substantially smaller than the cross-section of an ink channel just downstream of the chamber outlet. Such a change in cross-section acts on a pressure wave as a kind of open end of the actuation chamber. As a result, a pressure wave will mainly reflect (a small part of the pressure wave may propagate through the chamber outlet into the ink channel). A suitable selection of cross-sections allows to control the ratio of the reflected part and the propagating part of the pressure wave.
In an embodiment, a first pressure wave is generated by the piezo actuator, the first pressure wave propagating towards the second end of the actuation chamber and, after reflection at the second end, propagating towards the nozzle. Further, a subsequent second pressure wave is generated by the piezo actuator, wherein the second pressure wave also propagates towards the second end. The dimensions of the actuator chamber and the timing of the second pressure wave relative to the first pressure wave are selected such that (i) the reflection of the first pressure wave and (ii) the second pressure wave arrive at the nozzle at the same time such that a large pressure is provided by the sum of the reflection of the first pressure wave and the second pressure wave. Thus, a suitably high pressure is generated at the nozzle, resulting in expelling a droplet through the nozzle.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating embodiments of the invention, are given by way of illustration only, since various changes and modifications within the scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying schematical drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
Images are printed on a image receiving member, for example paper, supplied by a roll 28, 30. The roll 28 is supported on the roll support R1, while the roll 30 is supported on the roll support R2. Alternatively, cut sheet image receiving members may be used instead of rolls 28, 30 of image receiving member. Printed sheets of the image receiving member, cut off from the roll 28, 30, are deposited in the delivery tray 32.
Each one of the marking materials for use in the printing assembly are stored in four containers 20 arranged in fluid connection with the respective print heads for supplying marking material to said print heads.
The local user interface unit 24 is integrated to the print engine and may comprise a display unit and a control panel. Alternatively, the control panel may be integrated in the display unit, for example in the form of a touch-screen control panel. The local user interface unit 24 is connected to a control unit 34 placed inside the printing apparatus 36. The control unit 34, for example a computer, comprises a processor adapted to issue commands to the print engine, for example for controlling the print process. The image forming apparatus 36 may optionally be connected to a network N. The connection to the network N is diagrammatically shown in the form of a cable 22, but nevertheless, the connection could be wireless. The image forming apparatus 36 may receive printing jobs via the network. Further, optionally, the controller of the printer may be provided with a USB port, so printing jobs may be sent to the printer via this USB port.
The image receiving member 2 may be a medium in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic or textile. Alternatively, the image receiving member 2 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving member 2 is moved in the sub-scanning direction A by the platen 1 along four print heads 4a-4d provided with a fluid marking material.
A scanning print carriage 5 carries the four print heads 4a-4d and may be moved in reciprocation in the main scanning direction B parallel to the platen 1, such as to enable scanning of the image receiving member 2 in the main scanning direction B. Only four print heads 4a-4d are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. In any case, at least one print head 4a-4d per color of marking material is placed on the scanning print carriage 5. For example, for a black-and-white printer, at least one print head 4a-4d, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving member 2. For a full-color printer, containing multiple colors, at least one print head 4a-4d for each of the colors, usually black, cyan, magenta and yellow is present. Often, in a full-color printer, black marking material is used more frequently in comparison to differently colored marking material. Therefore, more print heads 4a-4d containing black marking material may be provided on the scanning print carriage 5 compared to print heads 4a-4d containing marking material in any of the other colors. Alternatively, the print head 4a-4d containing black marking material may be larger than any of the print heads 4a-4d, containing a differently colored marking material.
The carriage 5 is guided by guiding means 6, 7. These guiding means 6, 7 may be rods as depicted in
Each print head 4a-4d comprises an orifice surface 9 having at least one orifice 8, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 4a-4d. On the orifice surface 9, a number of orifices 8 is arranged in a single linear array parallel to the sub-scanning direction A. Eight orifices 8 per print head 4a-4d are depicted in
Upon ejection of the marking material, some marking material may be spilled and stay on the orifice surface 9 of the print head 4a-4d. The ink present on the orifice surface 9, may negatively influence the ejection of droplets and the placement of these droplets on the image receiving member 2. Therefore, it may be advantageous to remove excess of ink from the orifice surface 9. The excess of ink may be removed for example by wiping with a wiper and/or by application of a suitable anti-wetting property of the surface, e.g. provided by a coating.
In
In the print head 4 as shown in
While it is apparent that the method employed in the print head shown in
The print head 50 is provided with a first ink inlet 55a, a second ink inlet 55b and an ink outlet 56. An ink flow path is arranged in the print head 50 starting at the first ink inlet 55a, flowing through a passage as indicated by an arrow 57a towards an actuator chamber 54 as indicated by an arrow 57b, through the actuator chamber 54 as indicated by an arrow 57c and subsequently through a first outlet passage 56a as indicated by an arrow 57d towards the ink outlet 56 as indicated by an arrow 57e.
A similar second ink flow path starts at the second ink inlet 55b. Please note that a second actuator support element and a second number of piezo actuators is not shown, but may in practice be present. On the other hand, in an embodiment, only a single flow path may be provided by omitting the second flow path.
Now referring in particular to
Now turning to
In an exemplary method of operation, the actuator 53 is first driven to increase a volume of the main part 54b, thereby generating a first propagating pressure wave. After a predetermined period of time, the actuator 53 is driven to its original position, thereby decreasing the volume of the main part 54b and generating a second pressure wave. Based on a predetermined length of the main part 54b, the coupling part 54c and the length L of the drain part 54d and having predetermined a suitable period of time between the generation of the first pressure wave and the second pressure wave, the first pressure wave having been reflected at the chamber outlet 54e returns near the nozzle 60 at the same time that the second pressure wave arrives near the nozzle 60, thereby generating sufficient pressure near the nozzle 60 for expelling a droplet through the nozzle 60 with a sufficient size and speed.
In order for the pressure wave to suitably reflect at the chamber inlet 54a, the flexible sheet material 58 (
In another embodiment, suitable reflection of the pressure wave at the chamber outlet 54e may be provided due to a cross-section of the ink outlet passages, e.g. the first ink outlet passage 56a and a second ink outlet passage 56b, that is significantly larger than a cross-section of the drain part 54d of the actuation chamber 54.
The nozzle plate 75 is, as above mentioned, made of a flexible sheet material in which the nozzles 76 are provided. The flexible nozzle plate 75 covers the drain part 74d of the actuation chamber, thereby providing a suitable compliance as described in relation to
Referring to the embodiment as illustrated in
In an embodiment the nozzle plate formed as a flexible sheet is made of a polyimide sheet material such as Upilex®.
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.
Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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10185813 | Oct 2010 | EP | regional |
This application is a continuation of PCT/EP2011/066187 filed on Sep. 19, 2011, which claims priority under 35 U.S.C. 119(a) to European Patent Application No. 10185813.2 filed on Oct. 1, 2010, all of which are hereby expressly incorporated by reference into the present application.
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Number | Date | Country |
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WO 2009143362 | Nov 2009 | WO |
Number | Date | Country | |
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20130194351 A1 | Aug 2013 | US |
Number | Date | Country | |
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Parent | PCT/EP2011/066187 | Sep 2011 | US |
Child | 13829090 | US |