The present invention relates to an inkjet printer for recording an image on an object and an image recording method performed in an inkjet printer.
An inkjet printer is conventionally used, and in the inkjet printer, while a head part having a plurality of outlets is moved relative to an object, ejection of fine droplets of ink from each outlet is controlled to record an image. In the inkjet printer, for example, an ejection pulse is inputted to a piezoelectric element provided in the vicinity of each outlet in the head part to eject a droplet(s). In Japanese Patent Application Laid-Open No. 10-81012, disclosed is a technique where a driving signal outputted every printing period consists of four driving pulses which are a first pulse, a second pulse, a third pulse and a fourth pulse, and a diameter of recording dot on a recording paper is variably controlled to perform multi-level tone printing by appropriately selecting any one driving pulse or a plurality of driving pulses.
In Japanese Patent Application Laid-Open No. 2005-212411, disclosed is a technique where micro-vibration signals each of which causes micro-vibration of a meniscus in a nozzle at a level where ink in a channel is not ejected from the nozzle are applied to all channels continuously with or without image data, and ink ejection signals are generated in combination with the micro-vibration signals in accordance with image data, thereby to reliably record a high-quality image constantly.
Recently, high-speed image recording is required and a time cycle to input the driving signal to the head part becomes shorter. Thus, in the driving signal, a waveform of ejection pulse to cause ejection of droplet is limited, and there is a case where it is difficult to form a dot having a desired size by only one ejection pulse. By combination of a plurality of ejection pulses, formation of dot having a desired size is performed. However, in the case where a dot having each size is formed by a plurality of ejection pulses, a driving signal becomes long due to number of ejection pulses included therein, in the driving signal, and high-speed image recording can not be achieved.
The present invention is intended for an inkjet printer. It is an object of the present invention to form dots appropriately even in high-speed image recording.
The inkjet printer according to the present invention comprises: a head part for forming dots on an object by ejecting droplets of ink from outlets toward the object, each of the dots having one of a plurality of sizes; a scanning mechanism for moving the object in a predetermined scanning direction relative to the head part; and a controller for sequentially inputting driving signals to the head part in parallel with relative movement of the object to the head part, each of the driving signals being applied for ejection operation of droplet; wherein in recording an image, when not forming a dot on the object, non-ejection operation of droplet is performed in the head part by a non-ejection pulse which indicates the non-ejection operation and which is included in each driving signal, when forming a dot having a first size of the plurality of sizes, a droplet(s) is ejected from an outlet by the non-ejection pulse and an ejection pulse included in the each driving signal, and when forming a dot having a second size of the plurality of sizes, a droplet(s) is ejected from an outlet by at least one ejection pulse which is included in the each driving signal and in which the non-ejection pulse is not included.
In the present invention, it is possible to appropriately form dots having the first size with application of the non-ejection pulse in high-speed image recording.
According to a preferred embodiment of the present invention, the each driving signal includes a plurality of basic waveform signals which are inputted to the head part in parallel, and each of the plurality of basic waveform signals includes a plurality of pulses, and a pulse(s) to be applied for forming a dot is extracted from the plurality of basic waveform signals in the head part. Therefore, the image can be recorded faster.
In the above case, preferably, the plurality of basic waveform signals are two basic waveform signals, each basic waveform signal consists of two pulses, and the plurality of sizes are two sizes, and when forming a dot having one size of the two sizes, two pulses out of four pulses included in the two basic waveform signals are applied, and when forming a dot having the other size of the two sizes, the other two pulses out of the four pulses are applied. As above, since dots having two sizes are formed with application of two pairs of pulses which are different from each other, adjustment of driving signal for formation of dot having each size can be performed easily.
More preferably, the second size is larger than the first size, and when forming a dot having the second size, two ejection pulses are applied.
It is preferable that the outlets are arranged across an entire width of a recording area on an object with respect to a direction orthogonal to the scanning direction.
The present invention is also intended for an image recording method performed in an inkjet printer.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
The paper feeder 3 has two belt rollers 31 connected to a not-shown motor and a belt 32 hanging between the two belt rollers 31. Each portion of the recording paper 9, which is continuous paper, is guided onto the belt 32 through a roller 33 provided above the belt roller 31 at the (+Y) side to be held thereon and it is moved toward the (−Y) side, passing under the ejection part 2 together with the belt 32. An encoder 34 (see
A head unit 21 having a plurality of head parts 23 (in the preferred embodiment, four head parts 23) is provided to the ejection part 2. The plurality of head parts 23 can eject ink of C (cyan), M (magenta), Y (yellow) and K (black), respectively, and they are arranged in the Y direction.
Piezoelectric elements 232 (see
The ejection part 2 illustrated in
In the head part 23, an element driving circuit 231 is provided to the piezoelectric element 232 of each of the plurality of outlets 241, a value indicating a size of dot to be formed (there is a case where the value indicates not to form a dot, and the value is hereinafter referred to as the “output value”) and a predetermined driving signal which is applied for ejection operation of droplet (i.e., droplet ejection operation) are repeatedly inputted to each element driving circuit 231 from the head controller 44 at a constant period (cycle). In
Each pulse is intended for making the piezoelectric element 232 perform a series of operation. As described later, the pulses in the periods P11, P12 shown in the upper part of
In each element driving circuit 231 of the head part 23, a pulse(s) is extracted from the driving signal in accordance with the output value from the head controller 44, and the pulse(s) is inputted to the piezoelectric element 232 corresponding to the element driving circuit 231. Specifically, in the element driving circuit 231 to which the output value indicating not to form any dot is inputted, only the non-ejection pulse P21 is extracted from the driving signal to be outputted to the correspondent piezoelectric element 232. Therefore, micro-vibration at a level where any droplet is not ejected from the outlet 241 is performed as non-ejection operation in the piezoelectric element 232, and any dot is not formed on the recording paper 9.
In the element driving circuit 231 to which the output value indicating to form a large dot is inputted, the ejection pulses P11, P22 are extracted from the driving signal to be outputted to the correspondent piezoelectric element 232. Therefore, in the outlet 241 corresponding to the element driving circuit 231, droplet ejection operation corresponding to the ejection pulse P11 is first performed, and then droplet ejection operation corresponding to the ejection pulse P22 is performed, to form the large dot on the recording paper 9. Furthermore, in the element driving circuit 231 to which the output value indicating to form a medium dot is inputted, the non-ejection pulse P21 and the ejection pulse P12 are extracted from the driving signal to be outputted to the correspondent piezoelectric element 232. Therefore, in the outlet 241 corresponding to the element driving circuit 231, the non-ejection operation corresponding to the non-ejection pulse P21 is first performed, and then droplet ejection operation corresponding to the ejection pulse P12 is performed, to form the medium dot which is smaller than the large dot on the recording paper 9.
Extraction of the combination of the leading pulse P11 in the basic waveform signal shown in the upper part of
In detail, every time when the recording paper 9 is moved by a predetermined distance in the scanning direction, an ejection timing signal is generated by the timing controller 42 on the basis of pulses outputted from the encoder 34. The output value and the driving signal are inputted to each of the plurality of element driving circuits 231 from the head controller 44 in synchronization with the ejection timing signal, and therefore ejection control of ink is repeatedly performed.
As already described, in the outlet 241 where the output value indicating to form the large dot is inputted to its (correspondent) element driving circuit 231, the signal consisting of the two ejection pulses P11, P22 is inputted to its (correspondent) piezoelectric element 232. Therefore, the ejection operation of droplet by the ejection pulse P11 and the ejection operation of droplet by the ejection pulse P22 are performed in rapid succession (continuously in a short time), to form the large dot on the recording paper 9. In the outlet 241 where the output value indicating to form the medium dot is inputted to its element driving circuit 231, the signal consisting of the non-ejection pulse P21 and the ejection pulse P12 is inputted to its piezoelectric element 232. Therefore, the non-ejection operation by the non-ejection pulse P21 and the ejection operation of droplet by the ejection pulse P12 are performed in rapid succession, to form the medium dot on the recording paper 9. In the outlet 241 where the output value indicating not to form any dot is inputted to its element driving circuit 231, only the non-ejection operation by the non-ejection pulse P21 is performed, to prevent ink in the vicinity of the outlet 241 from becoming hardened.
As above, ejection control of ink is repeated, and therefore a whole image represented by the original image data to be recorded is recorded on the recording paper 9. After that, movement of the recording paper 9 is stopped and the image recording operation by the inkjet printer 1 is completed (Step S13).
In the inkjet printer 1, when determining a waveform of driving signal which is capable of forming the medium dot by the non-ejection pulse and the ejection pulse, voltage of non-ejection pulse P21 in a driving signal which has general waveforms of non-ejection pulse and ejection pulses is changed to a plurality of values, for example as shown by dashed lines denoted by reference signs L1, L2 in
In a case of high-speed image recording by an inkjet printer, if a medium dot is formed by using only one ejection pulse, there is a case where it is difficult to form a dot having a desired size because a waveform of ejection pulse is limited with shortening of time period of driving signal. It is thought to form a dot having a desired size by a combination of a plurality of ejection pulses. However, in the case where a dot having each size is formed by a plurality of ejection pulses, a driving signal becomes long due to a rising number of ejection pulses included in the driving signal and high-speed image recording can not be achieved (i.e., it is impossible to respond to speeding up of image recording).
Correspondingly, in recording an image (i.e., during the image recording) by the inkjet printer 1, when not forming a dot on the recording paper 9, the non-ejection operation of droplet is performed in the head part 23 by the non-ejection pulse P21 which indicates the non-ejection operation of droplet and which is included in each driving signal, and when forming the medium dot, a droplet(s) is ejected from the outlet 241 by the non-ejection pulse P21 and the ejection pulse P12 included in the driving signal. As above, when forming the medium dot, an ink surface (meniscus surface) at the outlet 241 is vibrated by the non-ejection pulse P21, and subsequently ink is actually ejected from the outlet 241 by the ejection pulse P12. It is therefore possible to appropriately form dots having the desired size without further adding any ejection pulse to the driving signal, and an accurate image can be recorded faster. Here, the ejection pulse P12 and the non-ejection pulse P21 have shapes mutually optimized to form the medium dot. If ejection operation is performed by using only the ejection pulse P12 having the above shape, flight of droplet becomes turbulent and a dot having a normal shape is not formed.
In the inkjet printer 1, the driving signal consisting of the two basic waveform signals is applied and each basic waveform signal consists of two pulses. When forming a dot having one size of the two sizes, two pulses out of four pulses included in the two basic waveform signals are applied, and when forming a dot having the other size of the two sizes, the other two pulses out of the four pulses are applied. As above, since dots having two sizes are formed with application of two pairs of pulses which are different (independent) from each other, dedicated ejection pulses (or a pulse) can be set (or determined) for formation of dot having each size and adjustment of driving signal for formation of dot having each size can be performed easily.
Though the preferred embodiments of the present invention have been discussed above, the present invention is not limited to the above-discussed preferred embodiments, but allows various variations.
In the above inkjet printer 1, a trinary output value (any one of three tone values) which indicates to form the large dot, to form the medium dot or not to form any dot, is inputted to the head part 23 from the head controller 44. However, a quaternary or more output value may be inputted to the head part 23 in the case where dots having three or more sizes can be formed by the head part 23. For example, a dot having relatively smaller size (i.e., small dot) may be formed additionally in the inkjet printer 1 by using only the ejection pulse P11 included in the driving signal in
There may be a case where the large dot is formed by the non-ejection pulse and the ejection pulse and the medium dot is formed by only the ejection pulse. Furthermore, in the case where a large dot, medium dot and small dot can be formed, there may be a case where the large dot is formed by a non-ejection pulse and one ejection pulse, the medium dot is formed by the non-ejection pulse and another ejection pulse, and the small dot is formed by only an ejection pulse. As above, both the large dot and the medium dot or any one dot may be formed by the combination of the non-ejection pulse and the ejection pulse.
As described above, in the inkjet printer 1, when forming a dot(s) having at least one size out of a plurality of sizes, a non-ejection pulse and an ejection pulse included in a driving signal are applied, and when forming a dot(s) having a remaining size(s) other than the at least one size, at least one ejection pulse which is included in the driving signal and in which the non-ejection pulse is not included is applied. When forming a dot by pulses including the non-ejection pulse, the non-ejection pulse and two or more ejection pulses may be used (may be included in the pulses).
In the above preferred embodiment, since the driving signal including the plurality of basic waveform signals is inputted to the head part 23, the accurate image represented by dots having the plurality of sizes can be recorded faster (accurate image recording can be achieved with high speed). However, a driving signal including only one basic waveform signal may be applied in a certain recording speed required for image recording.
Although the recording paper 9 is moved relative to the head part 23 in the scanning direction by the paper feeder 3 which is a scanning mechanism in the inkjet printer 1, a scanning mechanism for moving the head part 23 in the Y direction may be provided. There also may be a case where the recording paper 9 is held on a roller and the recording paper 9 is moved relative to the head part 23 in the scanning direction by a motor for rotating the roller. As above, a scanning mechanism for moving the recording paper 9 in the scanning direction relative to the head part 23 can be implemented by various structures.
The inkjet printer may be a machine for recording an image on a recording paper which is a cut sheet. For example, in an inkjet printer where a recording paper is held on a stage, with respect to a width direction, a width within which a plurality of outlet in a head part are arranged is narrower than a width of a recording area of the recording paper, and a scanning mechanism for moving the head part relative to the recording paper in a scanning direction and the width direction is provided. The head part performs relative movement (main scanning) in the scanning direction while ejecting ink, and after arrival at an end of the recording paper, the head part performs relative movement (sub scanning) in the width direction by a predetermined distance. After that, the head part performs relative movement toward a side in the scanning direction, which is different from the side in the last main scanning, while ejecting ink. Thus, in the above inkjet printer, the head part performs the main scanning relative to the recording papers in the scanning direction, and intermittently performs the sub scanning in the width direction every time when the main scanning is completed, thereby to print an image on the whole recording paper. From a viewpoint where an image is recorded at high speed, it is preferred that the above technique to apply the non-ejection pulse for ejection of droplet is employed in so-called one pass type inkjet printer 1 where the image recording is accomplished by one time passage of the recording paper 9 under the head part 23.
In each head part 23, the plurality of outlets may be arranged in a horizontal direction which is inclined relative to the X direction. The plurality of outlets in the head part 23 may be arranged in a zigzag (staggered) manner.
An object in image recording by the inkjet printer 1 may be a plate-like or film-like base member formed of a material such as plastic or the like other than the recording paper 9.
The constituent elements of above-discussed preferred embodiments and respective modified examples may be appropriately combined with one another, as long as they are not mutually exclusive.
While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention. This application claims priority benefit under 35 U.S.C. Section 119 of Japanese Patent Application No. 2010-110122 filed in the Japan Patent Office on May 12, 2010, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | Kind |
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P2010-110122 | May 2010 | JP | national |