Patent Application
20230026405
The present invention relates to an inkjet printer and a method for controlling the inkjet printer.
The inkjet printer includes an inkjet head that ejects ink, a carriage on which the inkjet head is mounted, and a carriage drive mechanism that moves the carriage in a main scanning direction. The inkjet printer includes a mechanism for adjusting the viscosity by warming ink when using, for example, ultraviolet curable ink having high viscosity.
For example, Patent Literature 1 proposes providing a preheating plate and a preheating heater, which are warming mechanisms, in an ink supplying device that supplies ink to a print head chip. In the ink supplying device described in Patent Literature 1, the ink flows into an ink storage part through the preheating plate. The preheating heater is disposed between the preheating plate and the ink storage part. The preheating heater warms the ink passing through the preheating plate and warms the ink contained in the ink storage part.
A temperature sensor is attached to the surface of the preheating plate. In Patent Literature 1, the temperature detected by the temperature sensor is compared with a reference temperature set in advance, and the supply of power to the preheating heater is controlled to warm the ink.
Patent Literature 2 proposes a structure for warming ink in an inkjet head. An ink supply port is provided at an upper part of the inkjet head, and a nozzle row configured by a plurality of nozzles that eject ink is provided at a lower part. The heater is disposed between the ink supply port and the nozzle row. The ink flowing into the inkjet head from the ink supply port is warmed by the heater.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2006-213061
Patent Literature 2: Japanese Unexamined Patent Publication No. 2012-232595
In the ink supplying device described in Patent Literature 1, the passing time of the ink passing through the preheating plate and the ink storage part increases or decreases according to the supply amount per unit time of the ink supplied from the ink storage part to the print head chip. When the passing time decreases, the ink is not sufficiently heated, and the viscosity of the ink may become high. On the other hand, when the passing time becomes long, the temperature of the ink becomes high, and the viscosity of the ink may become lower than necessary.
Furthermore, in the ink supplying device described in Patent Literature 1, a temperature sensor is attached to the surface of the preheating plate. Therefore, the heat of the preheating heater is easily directly transferred to the temperature sensor through the preheating plate, and the influence of the preheating heater on the detection result of the temperature sensor may become large. As a result, the ink cannot be warmed to an appropriate temperature based on the detection result of the temperature sensor, and the variation in viscosity of the ink supplied to the print head chip may increase.
Furthermore, when warming is performed in the inkjet head as in Patent Literature 2, variation may occur in the ink temperature depending on the region in the inkjet head. For example, when the environmental temperature in which the inkjet printer is installed is low, the temperature of the ink in the region close to the ink supply port tends to be low, and the temperature of the ink in the region far from the ink supply port tends to be high. The viscosity of the ink varies by the variation in the temperature of the ink. The variation in viscosity of the ink leads to a difference in ejection speed from the nozzle. As a result, the print quality may not be stable.
In an inkjet printer, it is required to appropriately warm the ink and improve the quality of printing.
In order to solve the problems described above, an inkjet printer of the present invention includes an inkjet head that ejects ink, and an ink warming mechanism that warms the ink supplied to the inkjet head. The ink warming mechanism includes a block-shaped warming part main body; an ink passing portion that is formed inside the warming part main body and through which ink ejected from the inkjet head passes; a heater that is attached to the warming part main body and heats the warming part main body; a temperature sensor that is attached to the warming part main body and detects a temperature of the warming part main body; and a heater controller that controls the heater. The ink passing portion is configured by at least one of an ink flow path through which ink flows and an ink reservoir in which ink is accumulated. The heater controller controls the heater based on a detection result of the temperature sensor so that a temperature of the warming part main body becomes a predetermined reference temperature, and calculates a temperature reduction amount of the warming part main body due to an influence of the ink flowing into the ink passing portion based on a detection result of the temperature sensor after the inkjet head starts ejecting the ink Thereafter, the heater controller updates the reference temperature based on the calculated temperature reduction amount of the warming part main body.
In order to solve the problems described above, a method for controlling an inkjet printer of the present invention includes an inkjet head that ejects ink, and an ink warming mechanism that warms the ink supplied to the inkjet head. The ink warming mechanism includes a block-shaped warming part main body; an ink passing portion that is formed inside the warming part main body and through which ink passes; a heater that is attached to the warming part main body and heats the warming part main body; and a temperature sensor that is attached to the warming part main body and detects a temperature of the warming part main body. The ink passing portion is configured by at least one of an ink flow path through which ink flows and an ink reservoir in which ink is accumulated. In the method for controlling the inkjet printer, the heater is controlled based on a detection result of the temperature sensor so that a temperature of the warming part main body becomes a predetermined reference temperature, a temperature reduction amount of the warming part main body due to an influence of the ink flowing into the ink passing portion is calculated based on a detection result of the temperature sensor after the inkjet head starts ejecting the ink, and the reference temperature is updated based on the calculated temperature reduction amount of the warming part main body.
In the present invention, the heater is controlled based on the detection result of the temperature sensor so that the temperature of the warming part main body becomes a predetermined reference temperature. In the present invention, the temperature reduction amount of the warming part main body due to the influence of the ink flowing into the ink passing portion is calculated based on the detection result of the temperature sensor after the ejection of the ink from the inkjet head is started, and updates the reference temperature based on the calculated temperature reduction amount of the warming part main body.
Therefore, in the present invention, when it is estimated that the temperature reduction amount of the warming part main body due to the influence of the ink flowing into the ink passing portion is large and the inflow amount per unit time of the ink flowing into the ink passing portion is large, the reference temperature can be updated to a high temperature. Furthermore, in the present invention, when it is estimated that the temperature reduction amount of the warming part main body due to the influence of the ink flowing into the ink passing portion is small and the inflow amount per unit time of the ink flowing into the ink passing portion is small, the reference temperature can be updated to a low temperature.
Therefore, in the present invention, the heater is controlled based on the reference temperature updated to a high temperature and the detection result of the temperature sensor when the supply amount per unit time of the ink supplied from the ink warming mechanism to the inkjet head increases and the passing time of the ink passing through the ink passing portion becomes short. As a result, the ink supplied to the inkjet head can be warmed to a predetermined temperature. Moreover, in the present invention, the heater is controlled based on the reference temperature updated to a low temperature and the detection result of the temperature sensor when the supply amount per unit time of the ink supplied from the ink warming mechanism to the inkjet head decreases and the passing time of the ink passing through the ink passing portion becomes long. As a result, the ink supplied to the inkjet head can be prevented from being heated to higher than or equal to a predetermined temperature.
As described above, in the present invention, even when the passing time of the ink passing through the ink passing portion becomes short, the ink supplied to the inkjet head can be warmed to a predetermined temperature. Furthermore, in the present invention, even when the passing time of the ink passing through the ink passing portion becomes long, the ink supplied to the inkjet head can be prevented from being heated to higher than or equal to a predetermined temperature. Therefore, in the present invention, the variation in the viscosity of the ink supplied from the ink warming mechanism to the inkjet head can be suppressed.
In the present invention, the inkjet printer includes a second temperature sensor for detecting an external temperature of the inkjet printer. It is preferable that the heater controller initially sets the reference temperature based on the detection result of the second temperature sensor before ink is ejected from the inkjet head.
If the external temperature of the inkjet printer is high, the temperature of the ink flowing into the ink passing portion becomes high, and hence the ink supplied to the inkjet head can be warmed to a predetermined temperature even if the amount of heat applied to the ink passing through the ink passing portion is small. On the other hand, if the external temperature of the inkjet printer is low, the temperature of the ink flowing into the ink passing portion becomes low. Thus, unless the amount of heat applied to the ink passing through the ink passing portion is large, it is difficult to warm the ink supplied to the inkjet head to a predetermined temperature. In the present invention, when the external temperature of the inkjet printer is high, the reference temperature can be initially set to a low temperature based on the detection result of the second temperature sensor. Furthermore, in the present invention, when the external temperature of the inkjet printer is low, the reference temperature can be initially set to a high temperature based on the detection result of the second temperature sensor.
Therefore, when the external temperature of the inkjet printer is high, the heater is controlled based on the reference temperature initially set to a low temperature and the detection result of the temperature sensor. As a result, the ink supplied to the inkjet head can be warmed to a predetermined temperature. Moreover, when the external temperature of the inkjet printer is low, the heater is controlled based on the reference temperature initially set to a high temperature and the detection result of the temperature sensor. As a result, the ink supplied to the inkjet head can be warmed to a predetermined temperature. Therefore, the ink supplied to the inkjet head can be warmed to a predetermined temperature regardless of the external temperature of the inkjet printer. As a result, the variation in the viscosity of the ink supplied from the ink warming mechanism to the inkjet head can be suppressed regardless of the external temperature of the inkjet printer.
In order to solve the problems described above, an inkjet printer of the present invention includes an inkjet head that ejects ink, and an ink warming mechanism that warms the ink supplied to the inkjet head. The ink warming mechanism includes a block-shaped warming part main body; an ink passing portion that is formed inside the warming part main body and through which ink passes; a heater that is attached to the warming part main body and heats the warming part main body; a temperature sensor that is attached to the warming part main body and detects a temperature of the warming part main body; and a heater controller that controls the heater based on the detection result of the temperature sensor. The ink passing portion is configured by at least one of an ink flow path through which ink flows and an ink reservoir in which ink is accumulated. The warming part main body includes a heater attaching portion to which the heater is attached and a sensor attaching portion to which the temperature sensor is attached. Assuming that the flow direction of the ink flowing into the ink passing portion is the ink flow direction, the sensor attaching portion is provided to project out toward the upstream side in the ink flow direction of the heater attaching portion.
In the inkjet printer of the present invention, the heater attaching portion to which the heater is attached and the sensor attaching portion to which the temperature sensor is attached are formed in the warming part main body in which the ink passing portion is formed, and when the flow direction of the ink flowing into the ink passing portion is the ink flow direction, the sensor attaching portion is provided to project out toward the upstream side in the ink flow direction of the heater attaching portion. That is, in the present invention, the temperature sensor is attached to the sensor attaching portion projecting out toward the upstream side in the ink flow direction of the heater attaching portion.
Thus, in the present invention, the heat of the heater is less likely to be directly transferred to the temperature sensor, and the influence of the heater on the detection result of the temperature sensor can be reduced. Therefore, in the present invention, the temperature of the ink passing through the ink passing portion can be appropriately detected by the temperature sensor through the warming part main body, and as a result, the heater can be appropriately controlled so that the variation in the temperature of the ink supplied to the inkjet head is suppressed based on the appropriate detection result of the temperature sensor. Therefore, in the present invention, the variation in the viscosity of the ink supplied from the ink warming mechanism to the inkjet head can be suppressed.
Furthermore, in the present invention, since the temperature sensor is attached to the sensor attaching portion projecting out toward the upstream side in the ink flow direction of the heater attaching portion, the temperature of the ink before being warmed by the heater is easily reflected on the detection result of the temperature sensor. Therefore, in the present invention, it is possible to control the heater reflecting the external temperature (environmental temperature) of the inkjet printer based on the detection result of the temperature sensor. For example, when the external temperature of the inkjet printer is low and the temperature of the ink before being heated by the heater is low, the temperature detected by the temperature sensor tends to be low. Therefore, the heating temperature of the heater can be increased based on the detection result of the temperature sensor. When the external temperature of the inkjet printer is high and the temperature of the ink before being warmed by the heater is high, the temperature detected by the temperature sensor tends to be high. Therefore, the heating temperature of the heater can be lowered based on the detection result of the temperature sensor. As a result, in the present invention, the variation in the viscosity of the ink supplied from the ink warming mechanism to the inkjet head can be effectively suppressed.
Furthermore, in the present invention, since the sensor attaching portion is provided to project out toward the upstream side in the ink flow direction of the heater attaching portion, for example, it is not necessary to cut out a part of the heater attached to the heater attaching portion and attach the temperature sensor to the cut portion of the heater. Therefore, in the present invention, the heater can be attached to the entire heater attaching portion, and as a result, the heater can efficiently heat the warming part main body.
In the present invention, the inkjet printer includes a pressure adjustment mechanism that contains the ink supplied to the ink passing portion and adjusts the pressure of the ink supplied to the inkjet head. At least a part of the pressure adjustment mechanism is accommodated in the warming part main body, and a second ink flow path through which the ink flows is formed inside the pressure adjustment mechanism. It is preferable that the sensor attaching portion is provided in proximity to the second ink flow path. For example, the sensor attaching portion can be provided proximate to the outline surface of the portion of the pressure adjustment mechanism where the second ink flow path is formed. With such a configuration, the temperature of the ink before being warmed by the heater is easily reflected by the detection result of the temperature sensor. Therefore, it is possible to control the heater further reflecting the external temperature of the inkjet printer based on the detection result of the temperature sensor. As a result, the variation in the viscosity of the ink supplied from the ink warming mechanism to the inkjet head can be effectively suppressed.
In the present invention, it is preferable that the warming part main body includes an accommodating portion in which a part of the pressure adjustment mechanism is accommodated, and the sensor attaching portion constitutes a part of the accommodating portion. With this configuration, the temperature sensor can be attached to the warming part main body using the pressure adjustment mechanism accommodating portion in which a part of the pressure adjustment mechanism is accommodated. Therefore, even if the sensor attaching portion is formed in the warming part main body, the configuration of the warming part main body can be simplified.
In the present invention, for example, the pressure adjustment mechanism is disposed on the upper side of the ink passing portion, and the sensor attaching portion is disposed on the upper side of the heater attaching portion.
The inkjet printer of the present invention includes a plurality of inkjet heads that eject ink, and performs printing on a print medium by relatively moving the plurality of inkjet heads with respect to the print medium. The inkjet head includes a nozzle row in which a plurality of nozzles are formed along one direction, an ink supply port formed on one end portion side of the nozzle row, and an ink warming heater that warms ink, where the pair of inkjet heads are arranged adjacent to each other in a direction orthogonal to the one direction such that the one end portions of the nozzle row or the other end portions of the nozzle row are proximate to each other.
According to the present configuration, since the pair of inkjet heads are arranged such that the regions where the temperature of the ink in the inkjet head is the same are proximate to each other, an image with a more stable quality can be formed even with a device configuration of warming the ink in the inkjet head.
According to the inkjet printer of the present invention, when the pair of inkjet heads are driven simultaneously, the one end portions or the other end portions of the nozzle row are proximate to each other so that the respective nozzle rows of the pair of inkjet heads are regarded as a continuous nozzle row. According to this configuration, printing can be performed on the print medium by a long nozzle row in which nozzle rows of a pair of inkjet heads are continuous.
According to the inkjet printer of the present invention, the inkjet head performs printing on the print medium through a multi-pass method of performing a plurality of main scans for a plurality of print passes with respect to each position of the print medium, and in each of the plurality of print passes performed with respect to each position of the print medium, uses mask data, which is data designating the pixel to which ink droplet is to be ejected, and ejects the ink droplet to the pixel designated by the mask data; and the mask data is set so that a usage frequency of the nozzle on one end portion side proximate to each other in the nozzle row of the pair of inkjet heads becomes high and a usage frequency of the nozzle on the other end portion side separated in the nozzle row becomes low. According to such a configuration, since the temperature of the ink ejected from the nozzles having the same usage frequency is the same, an image with a more stable quality can be formed.
According to the inkjet printer of the present invention, the pair of inkjet heads are arranged such that regions where the temperature of the ink in the inkjet head is relatively low or regions where the temperature of the ink in the inkjet head is relatively high are proximate to each other. According to this configuration, an image with a more stable quality can be formed when the ink is warmed in the inkjet head.
As described above, in the present invention, the ink can be appropriately warmed and the print quality can be improved in the inkjet printer.
(A) of
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
As shown in
A controller 9 arranged in the printer 1 includes, for example, a central processing unit (CPU) and the like. The controller 9 controls the operation of each part of the inkjet printer 1.
The head 3 ejects ultraviolet-curable ink (UV ink). The head 3 ejects ink toward the lower side. A nozzle surface (ink ejection surface) in which a plurality of nozzles are arrayed is formed on a lower surface of the head 3. The head 3 includes a piezoelectric element (piezoelectric element) for ejecting ink from the nozzle. As shown in
As shown in
As illustrated in
As shown in
Ink is supplied from the ink tank 7 (see
As shown in
The pressure adjustment mechanism 11 includes a thin film-shaped flexible film 17 constituting a part of a wall surface of the pressure chamber 16. Furthermore, the pressure adjustment mechanism 11 includes a sealing valve 18 biased toward a closed position for stopping the inflow of ink into the pressure chamber 16, an opening valve 19 biased in a direction away from the sealing valve 18, and the like. The opening valve 19 is fixed to the flexible film 17, and the flexible film 17 is biased by a spring or the like in a direction in which the volume of the pressure chamber 16 increases. When the amount of ink in the pressure chamber 16 decreases, the opening valve 19 pushes the sealing valve 18 toward the open position at which the ink can flow into the pressure chamber 16. When the sealing valve 18 moves to the open position, the ink flows into the pressure chamber 16.
The pressure adjustment mechanism 11 is formed in a flat rectangular parallelepiped shape having a thin thickness in the left-right direction. As illustrated in
As shown in
The heater 22 is a sheet heater formed in a sheet shape. Furthermore, the heater 22 is a print heater including a conductive pattern and an insulating sheet (insulating film) that sandwiches the conductive pattern from both sides. In the present embodiment, one heater 22 is attached to the warming part main body 21. The heater 22 heats the warming part main body 21. The warming part temperature sensor 23 is, for example, a thermistor. The warming part temperature sensor 23 detects the temperature of the warming part main body 21. As shown in
As shown in
The ink flow path 21a is formed in a flow path forming portion 21b configuring the lower end portion of the warming part main body 21. An upper side of the flow path forming portion 21b is an accommodating portion 21c in which a lower side portion of the pressure adjustment mechanism 11 is accommodated. That is, the warming part main body 21 is formed with the accommodating portion 21c in which a part of the pressure adjustment mechanism 11 is accommodated, and a part of the pressure adjustment mechanism 11 is accommodated in the warming part main body 21. The accommodating portion 21c of the present embodiment is a pressure adjustment mechanism accommodating portion.
As described above, the upper side of the flow path forming portion 21b is the accommodating portion 21c, and the pressure adjustment mechanism 11 is disposed on the upper side of the ink flow path 21a. The accommodating portion 21c is formed in a box shape in which the upper surface side is opened. An ink inflow portion 21d through which ink flows in from the pressure adjustment mechanism 11 toward the ink flow path 21a is formed at an upper end of the flow path forming portion 21b. An ink outflow portion 21e through which ink flows out from the ink flow path 21a toward the head 3 is formed at a lower end of the flow path forming portion 21b.
As illustrated in
The warming part temperature sensor 23 is attached to the front surface of the warming part main body 21. For example, the warming part temperature sensor 23 is fixed to the front surface of the warming part main body 21 by a screw (not illustrated). The warming part temperature sensor 23 is disposed on the upper side of the heater 22. That is, the warming part temperature sensor 23 is attached to the warming part main body 21 on the upper side than the heater attaching portion 21f. A portion of the warming part main body 21 where the warming part temperature sensor 23 is attached is a sensor attaching portion 21g. That is, the sensor attaching portion 21g where the warming part temperature sensor 23 is attached is formed on the warming part main body 21.
The sensor attaching portion 21g projects out toward the upper side from the heater attaching portion 21f. That is, a portion of the warming part main body 21 extending toward the upper side from the heater attaching portion 21f is the sensor attaching portion 21g, and the sensor attaching portion 21g is disposed on the upper side of the heater attaching portion 21f. The lower end of the sensor attaching portion 21g is connected to the upper end of the heater attaching portion 21f. The warming part temperature sensor 23 is attached to an upper end side portion of the front surface of the accommodating portion 21c. That is, the upper end side portion of the accommodating portion 21c is the sensor attaching portion 21g, and the warming part temperature sensor 23 is attached to the front surface of the sensor attaching portion 21g. The sensor attaching portion 21g constitutes a part of the accommodating portion 21c. Note that the warming part temperature sensor 23 may be attached to the left and right side surfaces (i.e., upper end side portions of the left and right side surfaces of the accommodating portion 21c) of the sensor attaching portion 21g.
The sensor attaching portion 21g is disposed at substantially the same position as the pressure chamber 16 (see
The pressure adjustment mechanism 11 is disposed on the upper side of the ink flow path 21a (see
The heater controller 24 controls the heater 22 based on the detection result of the warming part temperature sensor 23 (i.e., based on the temperature of the warming part main body 21) such that the temperature of the warming part main body 21 (more specifically, the temperature of the warming part main body 21 at the time of printing of the print medium 2) becomes a predetermined reference temperature Tb. Furthermore, the heater controller 24 initially sets the reference temperature Tb based on the detection result of the external temperature sensor 10 (i.e., based on the external temperature Ta of the printer 1) before the ink is ejected from the head 3. Furthermore, the heater controller 24 calculates the temperature reduction amount of the warming part main body 21 due to the influence of the ink flowing into the ink flow path 21a based on the detection result of the warming part temperature sensor 23 after the ejection of the ink from the head 3 is started, and updates the reference temperature Tb based on the calculated temperature reduction amount of the warming part main body 21.
Specifically, the heater controller 24 controls the heater 22 as follows. In the following, as an example of a method for controlling the heater 22, a method for controlling the heater 22 in a case where the optimum temperature of the ink supplied to the head 3 is about 45° C. will be described.
As illustrated in
Although an example is illustrated in
For example, when the external temperature Ta of the printer 1 detected in step S1 is 15° C., the heater controller 24 initially sets the reference temperature Tb to 52° C. in step S2 (see (A) of
Thereafter, the heater controller 24 supplies power to the heater 22 to heat the warming part main body 21 (step S3). When the temperature of the warming part main body 21 heated by the heater 22 reaches the initially set reference temperature Tb (see (A), (B), and (C) of
When a predetermined time has elapsed after the start of ink ejection from the head 3, the heater controller 24 detects the temperature of the warming part main body 21 by the warming part temperature sensor 23 (step S6). Furthermore, the heater controller 24 calculates the temperature reduction amount of the warming part main body 21 based on the detection result of the warming part temperature sensor 23 in step S6 (step S7). That is, the heater controller 24 calculates the temperature reduction amount of the warming part main body 21 due to the influence of the ink flowing into the ink flow path 21a based on the detection result of the warming part temperature sensor 23 after the start of ejection of the ink from the head 3. Specifically, the heater controller 24 calculates, in step S7, a temperature reduction amount per unit time obtained by dividing a value obtained by subtracting the temperature of the warming part main body 21 detected in step S6 from the reference temperature Tb by the elapsed time from the start of ink ejection to step S6.
Thereafter, the heater controller 24 updates the reference temperature Tb based on the temperature reduction amount of the warming part main body 21 calculated in step S7 (step S8). For example, when the temperature reduction amount calculated in step S7 is large, the heater controller 24 updates the reference temperature Tb with a temperature higher than the reference temperature Tb set in step S2 as the reference temperature Tb (see broken lines in (A) to (C) of
Furthermore, when the temperature reduction amount calculated in step S7 is small, the reference temperature Tb is updated in accordance with the external temperature Ta. For example, as illustrated in (A) and (B) of
Furthermore, when the temperature reduction amount calculated in step S7 is not large nor small, and is a medium degree, the reference temperature Tb is updated in accordance with the external temperature Ta. For example, as illustrated in (A) and (B) of
Thereafter, the heater controller 24 controls the heater 22 based on the reference temperature Tb updated in step S8 until the printing of the print medium 2 is finished (steps S9 and S10). Specifically, the heater controller 24 controls the heater 22 so that the temperature detected by the warming part temperature sensor 23 becomes the reference temperature Tb updated in step S8 until the printing of the print medium 2 is finished.
As described above, the inkjet printer 1 according to the first embodiment has the following configuration. (1) The inkjet printer 1 includes a head 3 (inkjet head) that ejects ink, and an ink warming mechanism 12 that warms the ink supplied to the head 3. The ink warming mechanism 12 includes:
In the first embodiment, the ink passing portion is configured as the ink flow path 21a, but the ink currency portion may be configured by at least one of the ink flow path and the ink reservoir in which the ink is accumulated.
Specifically, the heater controller 24 updates the initially set reference temperature Tb to a high temperature when it is estimated that the temperature reduction amount of the warming part main body 21 is large and the inflow amount per unit time of the ink flowing into the ink flow path 21a is large, and updates the initially set reference temperature Tb to a low temperature or updates the initially set reference temperature Tb to a temperature of the same degree when it is estimated that the temperature reduction amount of the warming part main body 21 is small and the inflow amount per unit time of the ink flowing into the ink flow path 21a is small.
Therefore, in the present embodiment, the heater 22 is controlled based on the reference temperature Tb updated to a high temperature and the detection result of the warming part temperature sensor 23 when the supply amount per unit time of the ink supplied from the ink warming mechanism 12 to the head 3 increases and the passing time of the ink passing through the ink flow path 21a becomes short. As a result, the ink supplied to the head 3 can be warmed to a predetermined temperature. Furthermore, in the present embodiment, the heater 22 is controlled based on the reference temperature Tb updated to a temperature of the same degree as the initially set reference temperature Tb or a low temperature and the detection result of the warming part temperature sensor 23 when the supply amount per unit time of the ink supplied from the ink warming mechanism 12 to the head 3 decreases and the passing time of the ink passing through the ink flow path 21a becomes long. As a result, the ink supplied to the head 3 can be prevented from being heated to higher than or equal to a predetermined temperature. Therefore, in the present embodiment, the variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be effectively suppressed.
(2) The inkjet printer 1 includes an external temperature sensor 10 (second temperature sensor) for detecting an external temperature Ta of the inkjet printer 1. The heater controller 24 initially sets the reference temperature Tb based on the detection result of the external temperature sensor 10 before ink is ejected from the head 3.
If the external temperature Ta of the printer 1 is high and the temperature of the ink flowing into the ink flow path 21a is high, the ink supplied to the head 3 can be warmed to a predetermined temperature even if the amount of heat applied to the ink passing through the ink flow path 21a is small. If the external temperature Ta of the printer 1 is low and the temperature of the ink flowing into the ink flow path 21a is low, it is difficult to warm the ink supplied to the head 3 to a predetermined temperature unless the amount of heat applied to the ink passing through the ink flow path 21a is large. In the present embodiment, the heater controller 24 initially sets the reference temperature Tb based on the detection result of the external temperature sensor 10 before ink is ejected from the head 3. Specifically, the heater controller 24 sets the reference temperature Tb to a low temperature based on the detection result of the external temperature sensor 10 when the external temperature Ta of the printer 1 is high, and sets the reference temperature Tb to a high temperature based on the detection result of the external temperature sensor 10 when the external temperature Ta of the printer 1 is low.
Therefore, in the present embodiment, when the external temperature Ta of the printer 1 is high, the heater 22 is controlled based on the reference temperature Tb initially set to a low temperature and the detection result of the warming part temperature sensor 23. As a result, the ink supplied to the head 3 can be warmed to a predetermined temperature. In the present embodiment, when the external temperature Ta of the printer 1 is low, the heater 22 is controlled based on the reference temperature Tb initially set to a high temperature and the detection result of the warming part temperature sensor 23. As a result, the ink supplied to the head 3 can be warmed to a predetermined temperature. Therefore, in the present embodiment, the ink supplied to the head 3 can be warmed to a predetermined temperature regardless of the external temperature Ta of the printer 1. As a result, the variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be suppressed regardless of the external temperature Ta of the printer 1.
The method for controlling the inkjet printer 1 performed by the heater controller 24 of the present embodiment can also obtain a similar effect.
(3) The warming part main body 21 includes a heater attaching portion 21f to which the heater 22 is attached and a sensor attaching portion 21g to which the warming part temperature sensor 23 is attached.
Assuming that the flow direction of the ink flowing into the ink flow path 21a is the ink flow direction, the sensor attaching portion 21g is provided to project out toward the upstream side in the ink flow direction of the heater attaching portion 21f.
With such a configuration, the heat of the heater 22 is less likely to be directly transferred to the warming part temperature sensor 23, and the influence of the heater 22 on the detection result of the warming part temperature sensor 23 can be reduced. Therefore, in the present embodiment, the temperature of the ink passing through the ink flow path 21a can be appropriately detected by the warming part temperature sensor 23 through the warming part main body 21, and as a result, the heater 22 can be appropriately controlled so that the variation in the temperature of the ink supplied to the head 3 is suppressed based on the appropriate detection result of the warming part temperature sensor 23. Therefore, in the present embodiment, the variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be suppressed.
Furthermore, in the present embodiment, since the warming part temperature sensor 23 is attached to the sensor attaching portion 21g projecting out toward the upstream side in the ink flow direction of the heater attaching portion 21f, the temperature of the ink before being warmed by the heater 22 is easily reflected on the detection result of the warming part temperature sensor 23. Therefore, in the present embodiment, it is possible to control the heater 22 reflecting the external temperature Ta of the printer 1 based on the detection result of the warming part temperature sensor 23. As a result, in the present embodiment, the variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be effectively suppressed.
(4) The inkjet printer 1 includes a pressure adjustment mechanism 11 that contains the ink supplied to the ink flow path 21a and adjusts the pressure of the ink supplied to the head 3.
At least a part of the pressure adjustment mechanism 11 is accommodated in the warming part main body 21.
An ink flow path 15 (second ink flow path) through which ink flows is formed inside the pressure adjustment mechanism 11. The sensor attaching portion 21g is provided in proximity to the second ink flow path.
Specifically, the sensor attaching portion 21g is proximate to the outline surface of the portion of the pressure adjustment mechanism 11 where the ink flow path 15 is formed. Therefore, the temperature of the ink before being warmed by the heater 22 is easily reflected by the detection result of the warming part temperature sensor 23. Therefore, in the present embodiment, it is possible to control the heater 22 more reflecting the external temperature Ta of the printer 1 based on the detection result of the warming part temperature sensor 23, and as a result, the variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be more effectively suppressed.
In the present embodiment, the sensor attaching portion 21g projects out toward the upper side of the heater attaching portion 21f. Therefore, in the present embodiment, for example, it is not necessary to cut out a part of the heater 22 attached to the heater attaching portion 21f and attach the warming part temperature sensor 23 to the cut-out portion of the heater 22. Therefore, in the present embodiment, the heater 22 can be attached to the entire heater attaching portion 21f. As a result, the warming part main body 21 can be efficiently heated by the heater 22.
(5) An accommodating portion 21c in which a part of the pressure adjustment mechanism 11 is accommodated is formed in the warming part main body 21. The sensor attaching portion 21g constitutes a part of the accommodating portion 21c. Therefore, in the present embodiment, even if the sensor attaching portion 21g is formed in the warming part main body 21, the configuration of the warming part main body 21 can be simplified.
The first embodiment described above is an example of a preferred embodiment of the present invention, but this is not the sole case, and various modifications can be made within a scope no changing the gist of the present invention.
As illustrated in
Specifically, in step S7 after step S10, the heater controller 24 calculates a temperature reduction amount per unit time obtained by dividing a value obtained by subtracting the temperature of the warming part main body 21 detected in step S6 of this time from the reference temperature Tb updated in step S8 of previous time by a predetermined elapsed time. The heater controller 24 then updates the reference temperature Tb again based on the calculated temperature reduction amount (step S8). During the printing of the print medium 2, the supply amount per unit time of the ink supplied from the ink warming mechanism 12 to the head 3 may fluctuate. The modified example can respond to a case where the temperature of the warming part main body 21 fluctuates due to the fluctuation in the supply amount, and variation in the viscosity of the ink supplied from the ink warming mechanism 12 to the head 3 can be suppressed.
In the embodiment described above, the warming part temperature sensor 23 may be attached to the inside (i.e., inside of the upper end side portion of the accommodating portion 21c) of the sensor attaching portion 21g. In the embodiment described above, the external temperature sensor 10 may be attached to the main body frame of the printer 1 or may be mounted on the carriage 4. In the embodiment described above, the warming part temperature sensor 23 may detect the external temperature Ta of the printer 1 as long as the warming part temperature sensor 23 can appropriately detect the external temperature Ta of the printer 1. That is, the temperature sensor that detects the external temperature Ta of the printer 1 and the temperature sensor that detects the temperature of the warming part main body 21 may be the common warming part temperature sensor 23.
In the embodiment described above, the heater controller 24 performs the initial setting of the reference temperature Tb based on the external temperature Ta of the printer 1 detected by the external temperature sensor 10, but the heater controller 24 may perform the initial setting of the reference temperature Tb according to the specification of the ink supplied to the head 3 (specifically, according to the optimum temperature of the ink supplied to the head 3). In the embodiment described above, the heater controller 24 may not update the reference temperature Tb.
In the embodiment described above, the entire pressure adjustment mechanism 11 may be accommodated in the accommodating portion 21c. Furthermore, in the embodiment described above, a large gap may be formed between the outline surface of the portion where the ink flow path 15 is formed in the main body frame 14 and the sensor attaching portion 21g. Furthermore, in the embodiment described above, the heater 22 may be a heater other than the sheet heater. In the embodiment described above, the number of ink flow paths 21a formed in the warming part main body 21 may be 3 or less, or may be 5 or more.
In the embodiment described above, instead of the ink flow path 21a, an ink reservoir (ink chamber) in which ink is accumulated may be formed inside the warming part main body 21. In this case, the ink passing portion through which the ink passes is configured by the ink reservoir. In the embodiment described above, in addition to the ink flow path 21a, an ink reservoir may be formed inside the warming part main body 21. In this case, the ink passing portion through which the ink passes is configured by the ink flow path 21a and the ink reservoir.
A second embodiment of the present invention will be described with reference to the drawings.
The schematic configuration of the inkjet printer 1 is the same as that of the first embodiment shown in
As shown in
Configurations of the carriage 4, the ink warming mechanism 12, the pressure adjustment mechanism 11, and the like other than the head 3 are similar to those of the first embodiment, and thus detailed description thereof will be omitted.
(A) of
As shown in
Furthermore, an ink front chamber 35 is formed in an upper part of the head 3 of the present embodiment, and an ink ejection chamber 36 is formed in a lower part. An ink supply port 33 is provided at an upper part of the ink front chamber 35. The ink supply port 33 is connected to an ink outflow portion 21e (see
The nozzle row 32 is formed on the lower surface of the ink ejection chamber 36. As shown in (A) of
As illustrated in
As illustrated in
Here, the nozzle 31 is formed over the entire lower parts of the heads 3A and 3B. Therefore, the distance from the ink supply port 33 is different for each nozzle 31. For example, as shown in
That is, the temperature gradient in which the temperature of the ink in the ink front chamber 35 is lower in the X2 direction (left direction in the drawing) than in the X1 direction (right direction in the drawing) in
Here, the influence of the temperature gradient on the print quality will be described with reference to a comparative example of
(A) of
As illustrated in (A) of
The pair of heads 100A and 100B are, the head 100A and the head 100B are arranged so as to be shifted from each other in the sub scanning direction (X direction), but a joining site 106 in which a part is close is provided. At the joining site 106, the head 100A and the head 100B are adjacent in the Y direction (main scanning direction).
In the comparative example, the joining site 106 includes one end portion 105 a side where the ink supply port 102 of the nozzle row 105 is formed and the other end portion 105b side where the ink supply port 102 is not formed.
The pair of heads 100A and 100B are driven in the main scanning direction (Y direction) while ejecting ink. Since the heads 100A and 100B are arranged adjacent to each other in the Y direction, for example, after one head 100A performs ejection at a certain position Y1 in the Y direction, the other head moves to the same position Y1 in the Y direction to perform ejection.
The heads 100A and 100B are arranged so as to be shifted in the X direction, but since the joining site 106 is provided, the ink ejected from the nozzle row 105 of the head 100A and the nozzle row 105 of the head 100B at the position Y1 is continuous in the X direction. That is, the heads 100A and 100B are driven in the Y direction, so that the respective nozzle row 105 operates as one nozzle row continuous in the sub scanning direction (X direction).
(B) of
Here, the ink is warmed in the heads 100A and 100B of the comparative example, but as described above, the ink temperature of the ink being warmed may vary depending on the region even in the same heads 100A and 100B. Specifically, for example, when the environmental temperature in which the inkjet printer is installed is low, the temperature of the ink in the region close to the ink supply port 102 tends to be low, and the temperature of the ink in the region far from the ink supply port 102 tends to be high. In such a case, the ink having a low temperature ejected from the head 100A and the ink having a high temperature ejected from the head 100B coexist at the joining site 106.
When the temperature of the ink is different, the ejection speed from the nozzle 104 may be different, and the print quality may be affected. That is, the print quality at the joining site 106 where the usage frequency of the nozzle 104 is high may not stabilize, and a stripe pattern having different shades, or a so-called bounding, may occur in the image.
Therefore, as shown in (A) of
That is, the pair of heads 3A and 3B are arranged such that the regions where the temperature of the ink in the head 3 is relatively low are proximate to each other. According to such a configuration, since the pair of heads 3A and 3B are arranged such that the regions where the temperature of the ink in the head 3 is the same are close to each other, an image with more stable quality can be formed even with a device configuration of warming the ink in the head 3.
In the example of (A) of
Further, in the inkjet printer 1 of the present embodiment, when the pair of heads 3A and 3B are simultaneously driven in the main scanning direction (Y direction), the one end portions 321 or the other end portions 322 of the nozzle row 32 are close to each other so that the nozzle row 32 of each of the pair of heads 3A and 3B can be regarded as the continuous nozzle row 32.
Specifically, the pair of heads 3A and 3B are driven in the main scanning direction (Y direction) while ejecting ink. Since the heads 3A and 3B are arranged adjacent to each other in the Y direction, for example, after one head performs ejection at a certain position Y1 in the Y direction, the other head moves to the same position Y1 in the Y direction to perform ejection.
The heads 3A and 3B are arranged so as to be shifted in the X direction, but since the joining site 37 is provided, the ink ejected from the nozzle row 32 of the head 3A and the nozzle row 32 of the head 3B at the position Y1 is continuous in the X direction. That is, the heads 3A and 3B are driven in the Y direction, so that respective nozzle row 32 operates as one nozzle row continuous in the sub scanning direction (X direction). In the example of (A) of
According to such a configuration, printing can be performed on the print medium 2 by a long nozzle row 32 in which the nozzle rows 32 of a pair of heads 3A, 3B are continuous.
Hereinafter, an ink ejection control by an inkjet printer 1 according to the present embodiment will be described with reference to (B) of
The inkjet printer 1 of the present embodiment performs printing through a multi-pass method of performing a plurality of main scans for a plurality of print passes with respect to each position of the print medium 2. The main scan is an operation of ejecting ink droplets onto the print medium 2 while moving the head 3 in the main scanning direction (Y direction). Here, the sub scan is an operation of conveying the print medium 2 in the sub scanning direction (X direction) with respect to the head 3.
Specifically, the inkjet printer 1 performs printing through, for example, a multi-pass method in which the print pass number is N (N is an integer of two or more). The pass number N of printing is, for example, four or more, preferably eight or more. Furthermore, in this case, the nozzles 31 in the nozzle row 32 of each head 3 are assigned according to the respective print pass of the first pass to the Nth pass.
For example, when the print pass number is N, each nozzle row 32 is divided into N regions in which the plurality of nozzles 31 arranged in the sub scanning direction are the same in number. Then, the respective print passes of the first pass to Nth pass are assigned to the nozzle row 32 divided into the N regions in order from the region that overlaps the print medium 2 first in accordance with the conveyance of the print medium 2 in the sub scan.
Then, the controller 9 sets the movement amount in one sub scan to a pass width, which is the width (width in the sub scanning direction) of the arrangement of the nozzles 31 for one print pass. The pass width is a width in the sub scanning direction of each of the regions divided into N. Since the sub scan is performed between the main scans by the head 3, the controller 9 shifts the region facing the head 3 in the print medium 2 by the pass width every time each main scan is performed. In each main scan, the nozzles 31 in each region in the nozzle row 32 perform printing for the corresponding print pass.
Furthermore, in the control of printing corresponding to each print pass, the controller 9 selects the pixel to which the ink droplet is to be ejected. More specifically, for example, in each of a plurality of print passes performed for each position of the print medium 2, the controller 9 uses mask data, which is data designating a pixel to which an ink droplet is to be ejected, and causes each head 3 to eject the ink droplet to the pixel designated by the mask data. As described above, the controller 9 performs printing through the multi-pass method using the mask data. That is, the controller 9 uses the mask data to control the ejection frequency of the ink ejected from the nozzle row 32 of the head 3 as the ejection control of the head 3 at the time of executing the main scan. Thus, occurrence of bounding formed in the main scanning direction can be suppressed, and an image having a smooth gradation can be formed by controlling the ejection frequency of the ink. As such control of the ejection frequency of ink, Mimaki Advanced Pass System (MAPS) is known.
Here, when performing printing through the multi-pass method using the two heads 3, mask data to become a pattern as shown in (B) of
In the mask data shown in (B) of
In the present embodiment, the mask data is a triangular pattern, but may be a trapezoidal shape, and the shape of the pattern is not limited if the nozzle usage frequency at the center in the sub scanning direction is set to be higher than the nozzle usage frequency on both sides in the sub scanning direction.
As described above, the head 3 of the present embodiment performs printing on the print medium 2 by the multi-pass method of performing a plurality of main scans for a plurality of print passes with respect to each position of the print medium 2, and in each of the plurality of print passes performed with respect to each position of the print medium 2, uses the mask data, which is the data designating the pixel to which the ink droplet is to be ejected, and ejects the ink droplet to the pixel designated by the mask data.
In the mask data of the present embodiment, the usage frequency of the nozzles 31 on the one end portion 321 side proximate to each other in the nozzle row 32 of the pair of heads 3A and 3B becomes high, and the usage frequency of the nozzles 31 on the other end portion 322 side separated in the nozzle row 32 becomes low.
That is, in the ink ejection control using the mask data of the present embodiment, with the nozzle usage frequency described above, in the example of (A) of
According to such a configuration, since the temperature of the ink ejected from the nozzles 31 having the same usage frequency is the same, an image with a more stable quality can be formed.
As described above, the second embodiment has been described, but the technical scope of the present invention is not limited to the scope described in the above embodiment. Various changes or improvements can be added to the embodiment described above without deviating from the scope of the invention, and a mode in which changes or improvements are added is also encompassed within the technical scope of the present invention.
In (A) of
In the example of (A) of
The examples of (B) and (C) of
In the example of (B) of
In the example of (C) of
The inkjet printer 1 of the second embodiment has been described for a mode of performing printing on the print medium 2 by moving the head 3 with respect to the print medium 2, but the present invention is not limited thereto. The printing may be performed while moving the print medium 2 with respect to the head 3, or the printing may be performed while moving both the head 3 and the print medium 2.
(1) The inkjet printer 1 of the present embodiment includes a plurality of heads (inkjet heads) 3A, 3B that eject ink, and performs printing on the print medium 2 by relatively moving the heads 3A, 3B with respect to the print medium 2.
The heads 3A and 3B include a nozzle row 32 in which a plurality of nozzles 31 are formed along the X direction (one direction), an ink supply port 33 formed on one end portion 321 side of the nozzle row 32, and an ink warming heater 34 that warms the ink.
The pair of heads 3A and 3B are arranged adjacent to each other in the Y direction (direction orthogonal to the one direction) such that the one end portions 321 of the nozzle row 32 or the other end portions 322 of the nozzle row 32 are proximate to each other.
According to the present embodiment, since the pair of heads 3A and 3B are arranged such that the regions where the temperature of the ink in the head 3 is the same are proximate to each other, an image with a more stable quality can be formed even with a device configuration of warming the ink in the head 3.
(2) In the inkjet printer 1 of the present embodiment, when the pair of heads 3A and 3B are simultaneously driven, the one end portions 321 or the other end portions 322 of the nozzle row 32 are close to each other so that the nozzle row 32 of each of the pair of heads 3A and 3B can be regarded as a continuous nozzle row 32. According to the present embodiment, printing can be performed on the print medium 2 by a long nozzle row 32 in which the nozzle rows 32 of a pair of heads 3A, 3B are continuous.
(3) In the inkjet printer 1 of the present embodiment, the head 3 performs printing on the print medium 2 by a multi-pass method of performing a plurality of main scans for a plurality of print passes with respect to each position of the print medium 2, and in each of the plurality of print passes performed with respect to each position of the print medium 2, uses mask data, which is the data designating the pixel to which the ink droplet is to be ejected, and ejects the ink droplet to the pixel designated by the mask data, where the mask data is set so that the usage frequency of the nozzle 31 on one end portion 321 side proximate to each other in the nozzle row 32 of the pair of heads 3A, 3B becomes high and the usage frequency of the nozzle 31 on the other end portion 322 side separated in the nozzle row 32 becomes low. According to the present embodiment, since the temperature of the ink ejected from the nozzles 31 having the same usage frequency is the same, an image with a more stable quality can be formed.
(4) In the inkjet printer 1 of the present embodiment, the pair of heads 3A and 3B are arranged such that regions where the temperature of the ink in the head 3 is relatively low or regions where the temperature of the ink in the head 3 is relatively high are proximate to each other. According to the present embodiment, an image with a more stable quality can be formed when the ink is warmed in the head 3.
In the first embodiment and the second embodiment described above, the printer 1 may include a sub tank that contains the ink to be supplied to the head 3 instead of the pressure adjustment mechanism 11. Furthermore, in the embodiment described above, the printer 1 may include, instead of the platen 8, a table on which the print medium 2 is placed, and a table drive mechanism that moves the table in the front-back direction. In addition, in the embodiment described above, the printer 1 may be a 3D printer that shapes a three-dimensional object. In the embodiment described above, the ink ejected by the head 3 may be an aqueous ink or a solvent ink.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-228745 | Dec 2019 | JP | national |
| 2019-229026 | Dec 2019 | JP | national |
| 2020-014590 | Jan 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/045223 | 12/4/2020 | WO |
