This application claims the benefit of priority to Japanese Patent Application No. 2022-211578 filed on Dec. 28, 2022. The entire contents of this application are hereby incorporated by reference herein.
The present invention relates to an inkjet printer.
Inkjet printers that print an image on a recording medium by an inkjet method are conventionally known. Some of the inkjet printers perform refilling of ink by use of an ink cartridge or the like. For example, Japanese Laid-Open Patent Publication No. Hei 4-19150 discloses an inkjet printer allowing an ink case storing ink to be attached thereto or to be detached therefrom. The ink jet printer described in Japanese Laid-Open Patent Publication No. Hei 4-19150 includes a waste liquid receiver integrally formed with the ink case. It is described in Japanese Laid-Open Patent Publication No. Hei 4-19150 that waste ink dripped by purging or the like is recovered by the waste liquid receiver.
For example, Japanese Laid-Open Patent Publication No. 2022-40650 discloses an inkjet printer including a wiper that wipes a nozzle surface of an ink head. The inkjet printer described in Japanese Laid-Open Patent Publication No. 2022-40650 includes a washing tank storing a washing liquid in which the wiper is immersed.
Preferred embodiments of the present invention provide inkjet printers that each, in a case where ink or a washing liquid stored in a refill container leaks during or after the refill container is attached, reduces or prevents spreading of the leaking ink or washing liquid.
An inkjet printer disclosed herein includes an ink head including a nozzle surface with nozzles, and an attachment portion to enable attachment or detachment of an ink refill container storing ink to be ejected from the nozzles or a washing liquid refill container storing a washing liquid usable to wash the nozzle surface. The attachment portion includes a housing to accommodate the ink refill container or the washing liquid refill container, a connection portion provided inside the housing and connectable with the ink refill container or the washing liquid refill container, and a tray provided in the housing and below the connection portion.
With the above-described inkjet printer, even if the ink or the washing liquid leaks inside the housing from the connection portion while or after the ink refill container or the washing liquid refill container is connected with the connection portion, the leaking ink or washing liquid is accommodated in the tray provided in an area, in the housing, that is below the connection portion. This reduces or prevents spreading of the leaking ink or washing liquid to the outside of the attachment portion.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, inkjet printers (hereinafter, each referred to simply as a “printer”) according to preferred embodiments of the present invention will be described with reference to the drawings. Preferred embodiments described herein are not intended to limit the present invention. Components and portions having the same functions will bear the same reference signs, and overlapping descriptions will be omitted or simplified when appropriate.
The printer 10 is for performing printing on a recording medium 5. The recording medium 5 is, for example, a recording paper sheet. The recording medium 5 is not limited to a recording paper sheet. The recording medium 5 may be paper such as plain paper, inkjet printing paper or the like; a resin material such as polyvinyl chloride (PVC), polyester or the like; a metal plate of aluminum, iron or the like; a glass plate; a wooden plate; a cardboard material; or the like.
As shown in
The platen 15 is a support table supporting the recording medium 5. The platen 15 extends in a left-right direction and in a front-rear direction. The carriage 20 is provided above the platen 15. The ink heads 25 are provided in the carriage 20 and eject ink downward. With such a configuration, the ink is ejected onto the recording medium 5 placed on the platen 15. There is no specific limitation on the type of the ink ejected from the ink heads 25. The ink ejected from the ink heads 25 may be, for example, solvent-based pigment ink, water-based ink, photocurable ink (for example, UV-curable pigment ink cured by being irradiated with ultraviolet rays; so-called UV ink), or the like.
The carriage moving device 30 moves the carriage 20 in the left-right direction. As shown in
The transportation device 40 moves the recording medium 5 in the front-rear direction. As shown in
The wiping device 50 wipes the nozzle surfaces 25a of the ink heads 25. As shown in
The wiper washing device 60 washes the wiper 51 to remove the ink attached to the wiper 51 as a result of the wiper 51 wiping the ink heads 25. In this preferred embodiment, the wiper washing device 60 drops a washing liquid onto the wiper 51 to remove the ink attached to the wiper 51. As a result, the wiping device 50 washes the nozzle surface 25a of each ink head 25 by use of the washing liquid supplied to the wiper 51 by the wiper washing device 60. That is, the washing liquid is also used to wash the nozzle surfaces 25a of the ink heads 25. Alternatively, the washing liquid may be used merely to wash the wiper 51. As shown in
As shown in
The wiper washing device 60 is not limited to having the above-described configuration. For example, the wiper washing device 60 may supply the washing liquid in the washing liquid cartridge C2 into a washing liquid container and immerse the wiper 51 in the washing liquid in the washing liquid container to wash the wiper 51.
Hereinafter, a configuration of an ink cartridge attachment portion 100, to which the ink cartridge C1 is attachable, and a configuration of the washing liquid cartridge attachment portion 150, to which the washing liquid cartridge C2 is attachable, will be described. First, the configuration of an ink cartridge attachment portion 100 will be described.
As shown in
The ink cartridges C1 each include a pouch storing the ink and a case accommodating the pouch. The ink cartridge C1 has a substantially rectangular cuboid shape. The ink refill container is not limited to such an ink cartridge C1, and may be, for example, a pouch not accommodated in a case or a bottle.
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The inclining surface 133 further includes a second front inclining surface 135F provided to the front of the first inclining surfaces 134L and 134R and connected with the first inclining surfaces 134L and 134R, and a second rear inclining surface 135Rr provided to the rear of the first inclining surfaces 134L and 134R and connected with the first inclining surfaces 134L and 134R. The second front inclining surface 135F inclines downward and rearward and has a rear end thereof connected to front ends of the first inclining surfaces 134L and 134R. The second rear inclining surface 135Rr inclines downward and forward and has a front end thereof connected to rear ends of the first inclining surfaces 134L and 134R.
As shown in
In this preferred embodiment, the support portion 137 also defines and functions as a guide that supports the bottom surface of the ink cartridge C1 while the ink cartridge C1 is inserted into the housing 110 through the insertion opening 111. The support portion 137 extends in the front-rear direction, which is an insertion direction in which the ink cartridge C1 is inserted into the housing 110 through the insertion opening 111. The support portion 137 contacts the bottom surface of the ink cartridge C1. Therefore, the support portion 137 is capable of supporting the bottom surface of the ink cartridge C1 in the insertion direction. The support portion 137 has a width (i.e., a length thereof in a direction perpendicular to the insertion direction of the ink cartridge C1; in this preferred embodiment, the width in the left-right direction) that is narrower than a width of the ink cartridge C1. In more detail, the support portion 137 has a cross-section of a substantial triangle having two apexes contacting the bottom surface 130B and the other apex located above the bottom surface 130B. The top apex defines a ridge-shaped support line 137a extending in the front-rear direction. The ink tray 130 supports the bottom surface of the ink cartridge C1 by the support line 137a. The support portion 137 determines the level of the ink cartridge C1 with respect to the connection portion 120, and contacts the ink cartridge C1 along a line (the support line 137a) to accurately determine the level of the ink cartridge C1 with respect to the connection portion 120. The ink cartridge C1 is pressed from above by the first leaf spring 115 and is also pressed from the sides by the second leaf springs 116, and thus is held in a stable state in the left-right direction and the up-down direction. In this case, if the support portion 137 has a width of a certain size or greater, the support portion 137 does not contact the ink cartridge C1 at constant positions, and the level of the positions at which the support portion 137 contacts the ink cartridge C1 is varied. In this preferred embodiment, the support portion 137 contacts the ink cartridge 137 C1 along a line (the support line 137a). Therefore, the level of the positions at which the support portion 137 contacts the ink cartridge C1 is not varied, and the support portion 137 positions the ink cartridge C1 accurately. In addition, as compared with the case where the support portion 137 has a width of a certain size or greater, the frictional resistance generated when the ink cartridge C1 is inserted into the housing 110 is alleviated. Therefore, the work of inserting the ink cartridge C1 is made easy. It is preferred that the support portion 137 is located at least below the connection portion 120 in order to determine the level of the ink cartridge C1 with respect to the connection portion 120.
The discharge outlet 136 is provided in the lowest bottom portion 132 of the ink tray 130. The discharge outlet 136 is an outlet into which the ink is dropped. The discharge outlet 136 extends through the ink tray 130 in the up-down direction. As shown in
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A plurality of positioning projections 138 positioning the ink tray 130 with respect to the housing 110 are provided on a bottom surface of the ink tray 130. The positioning projections 138 extend downward from the bottom surface of the ink tray 130. As shown in
Now, a configuration of the washing liquid cartridge attachment portion 150 will be described. As shown in
Hereinafter, the functions and effects provided by the printer 10 according to this preferred embodiment will be described. The printer 10 according to this preferred embodiment includes the ink heads 25 and the ink cartridge attachment portions 100 each allowing the ink cartridge C1, storing the ink, to be attached thereto or to be detached therefrom. The ink cartridge attachment portions 100 each include the housing 110, in which the ink cartridge C1 is allowed to be accommodated, the connection portion 120 provided inside the housing 110 and connectable with the ink cartridge C1, and the ink tray 130 capable of accommodating the ink and located in an area, in the housing 110, that is below the connection portion 120.
With the printer 10 having such a configuration, even if the ink leaks inside the housing 110 from the connection portion 120 while or after the ink cartridge C1 is connected with the connection portion 120, the leaking ink is accommodated in the ink tray 130 provided in an area, in the housing 110, that is below the connection portion 120. This reduces or prevents spreading of the leaking ink to the outside of the housing 110.
With the printer 10 having such a configuration, the cost of the ink cartridge is lower than in the inkjet printer described in, for example, Japanese Laid-Open Patent Publication No. Hei 4-19150. It is rare that ink leaks from the position at which the ink cartridge and the connection portion are connected with each other although it is possible. Therefore, it is not efficient to provide an ink absorber for each of all the ink cartridges, which are consumables. In the printer 10 according to this preferred embodiment, the ink tray 130 accommodating the ink is provided in the ink cartridge attachment portion 100. Therefore, it is not necessary to provide an ink absorber for the ink cartridge C1, and thus the extending cost regarding the ink is decreased.
In this preferred embodiment, the ink tray 130 includes the support portion 137 projecting upward and supporting the bottom surface of the ink cartridge C1 accommodated in the housing 110. With such a configuration, the ink tray 130 capable of accommodating the leaking ink also has a role of supporting the ink cartridge C1 in the housing 110. The ink tray 130 allows the ink cartridge C1 to be held in the housing 110 with certainty with no need to provide any additional member or structure to support the ink cartridge C1.
In this preferred embodiment, the housing 110 includes the insertion opening 11, through which the ink cartridge C1 is insertable, provided at a side surface thereof. The support portion 137 extends in the insertion direction of the ink cartridge C1, and has a length, in the width direction perpendicular to the insertion direction, shorter than that of the ink cartridge C1. With such a configuration, because the support portion 137 extends in the insertion direction of the ink cartridge C1, the bottom surface of the ink cartridge C1 is supported by the support portion 137 in the insertion direction while the ink cartridge C1 is inserted into the housing 110 through the insertion opening 111. Therefore, the support portion 137 is capable of guiding the insertion of the ink cartridge C1 into the housing 110. In addition, with the above-described configuration, because the width of the support portion 137 is narrower than the width of the ink cartridge C1, the frictional resistance generated when the ink cartridge C1 is inserted into the housing 110 is alleviated.
In this preferred embodiment, the ink tray 130 includes the discharge outlet 136, which extends through the ink tray 130 in the up-down direction and into which the ink may be dropped. The housing 110 includes the bottom wall 110D as a placement surface on which the ink tray 130 is placed. The bottom wall 110D includes the through-hole 113 overlapping the discharge outlet 136 as seen in a plan view and extends through the bottom wall 110D in the up-down direction. The printer 10 further includes the drain container 140, which is provided below the discharge outlet 130 and the through-hole 113 and is capable of recovering the ink dropped through the discharge outlet 136. With such a configuration, the ink dropped onto the ink tray 130 passes the discharge outlet 136 extending through the through-hole 113, and moves to the drain container 140. Therefore, the ink tray 130 stores the ink merely temporarily. Thus, the ink does not spill much from the ink tray 130.
In this preferred embodiment, the discharge outlet 136 has a cylindrical shape extending in the up-down direction, and extends through the ink tray 130 to a position below the housing 110. With such a configuration, the ink discharged from the ink tray 130 is not spattered around the through-hole 113, and thus the bottom surface of the ink tray 130 is prevented from being stained with the spattering ink.
In this preferred embodiment, the ink tray 130 includes the accommodation portion 130A recessed downward and capable of accommodating the ink. The accommodation portion 130A includes the lowest bottom portion 132 located at the lowest position and including the discharge outlet 136, and the inclining surface 133 connected with the lowest bottom portion 132 and inclining downward toward the lowest bottom portion 132. With such a configuration, the ink dropped onto the accommodation portion 130A of the ink tray 130 flows down along the inclining surface 133 to gather in the lowest bottom portion 132, and is discharged into the drain container 140 through the discharge outlet 136 provided in the lowest bottom portion 132. Therefore, the ink is discharged quickly, and there is very little ink that remains in the ink tray 130 without being discharged.
In this preferred embodiment, the ink dropped onto the left half of the second rear inclining surface 135Rr and the left half of the second front inclining surface 135F flows into the lowest bottom portion 132 along the first left inclining surface 134L. The ink dropped onto the right half of the second rear inclining surface 135Rr and the right half of the second front inclining surface 135F flows into the lowest bottom portion 132 along the first right inclining surface 134R.
In this preferred embodiment, the ink tray 130 includes the engagement projections 131 provided on the side surfaces thereof and made of a resin. The engagement holes 112 as the engagement portions engageable with the engagement projections 131 are provided in the inner side surfaces of the housing 110. With such a configuration, the engagement projections 131 are put into engagement with the engagement holes 112 to secure the ink tray 130 to the housing 110. The engagement projections 131 are made of a resin, and therefore, are firmly secured to the engagement holes 121 because of the elasticity of the resin. A member made of a resin, if, for example, secured with screwing, is easily crushed and may occasionally not be secured for a second time. A securing method realized by a combination of the engagement projections 131 and the engagement holes 112 fitted to each other reduces or prevents such breakage of the ink tray 130. The ink tray 130 is made of a resin, and therefore, is often warped because of an inner stress generated at the time of molding. Such a warp may be corrected when the ink tray 130 is secured by the engagement projections 131 and the engagement holes 112 fitted to each other.
The printer 10 according to this preferred embodiment includes the washing liquid cartridge attachment portion 150 allowing the washing liquid cartridge C2 to be attached thereto or to be detached therefrom, the wiper 51 to wipe the ink heads 25, and the washing liquid supply passage 61 connected with the connection portion 152 of the washing liquid cartridge attachment portion 150. The washing liquid supply passage 61 includes the inlet-side end 61a connected with the connection portion 152 and the outlet-side end 61b opened toward the wiper 51. The washing liquid cartridge attachment portion 150 includes the housing 151, in which the washing liquid cartridge C2 is allowed to be accommodated, the connection portion 152 provided inside the housing 151 and connectable with the washing liquid cartridge C2, and the washing liquid tray 153 located in an area, in the housing 151, that is below the connection portion 152. With the printer 10 having such a configuration, spreading of the leaking washing liquid to the outside of the housing 151 is reduced or prevented, like in the case of the ink in the ink cartridge attachment portion 100.
The washing liquid cartridge attachment portion 150 according to this preferred embodiment has a configuration substantially common to that of the ink cartridge attachment portion 100. Therefore, the washing liquid cartridge attachment portion 150 provides functions and effects for the washing liquid that are common to the functions and effects provided by the ink cartridge attachment portion 100 for the ink. The washing liquid cartridge attachment portion 150 may have the same configuration as that of the ink cartridge attachment portion 100 except for the liquid as the target (ink or washing liquid). In this case, the washing liquid cartridge attachment portion 150 provides functions and effects for the washing liquid that are common to the functions and effects provided by the ink cartridge attachment portion 100 for the ink.
Some preferred embodiments of the present invention are described above. The above-described preferred embodiments are merely examples, and the present invention may be carried out in any of various other preferred embodiments.
For example, in the above-described preferred embodiments, the printer 10 is of a type in which the recording medium 5 is transported on the platen 15. There is no specific limitation on the type of the printer. The printer may be a so-called flat-bed type printer including a flat bed that moves while having the recording medium 5 placed thereon.
In the above-described preferred embodiments, the ink cartridge C1 and the washing liquid cartridge C2 each have a substantially rectangular cuboid shape. The ink cartridge C1 and the washing liquid cartridge C2 may each have another shape. For example, the ink cartridge C1 and the washing liquid cartridge C2 may be cylindrical.
The preferred embodiments do not limit the present invention unless otherwise specified. For example, the liquid tray described herein may be applicable to only the ink cartridge attachment portion or only to the washing liquid cartridge attachment portion.
The terms and expressions used herein are for description only and are not to be interpreted in a limited sense. These terms and expressions should be recognized as not excluding any equivalents to the elements shown and described herein and as allowing any modification encompassed in the scope of the claims. The present invention may be embodied in many various forms. This disclosure should be regarded as providing preferred embodiments of the principles of the present invention. These preferred embodiments are provided with the understanding that they are not intended to limit the present invention to the preferred embodiments described in the specification and/or shown in the drawings. The present invention is not limited to the preferred embodiments described herein. The present invention encompasses any of preferred embodiments including equivalent elements, modifications, deletions, combinations, improvements and/or alterations which can be recognized by a person of ordinary skill in the art based on the disclosure. The elements of each claim should be interpreted broadly based on the terms used in the claim, and should not be limited to any of the preferred embodiments described specification or referred to during the prosecution of the present application.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2022-211578 | Dec 2022 | JP | national |