Systems and methods herein generally relate to inkjet printers and more particularly to cleaning systems for cleaning wipers that wipe inkjet printheads.
For inkjet printers, the presence of residual ink on the face of a printhead (PH) can cause print defects. Therefore, it is important to keep the printhead surface clean. One way to accomplish this is by designing in a printhead maintenance (PHM) system. One instantiation of printhead maintenance is a flexible wiper blade that contacts the printhead and traverses across the face of the printhead to wipe away any excess ink. This action is most commonly performed after a purge, where a large volume of ink is flushed through the printhead to remove air bubbles and contaminants that could be clogging printhead jets.
A flexible wiper blade provides sufficient printhead cleaning for many ink types. However, some quick-drying inks harden on the printhead maintenance wiper blade before it has a chance to run off into a waste collection container. This hardened ink can contaminate the printhead during subsequent printhead maintenance routines, potentially damaging the printhead and causing image quality defects on prints.
In order to address these issues, printing apparatuses and systems are provided herein that include an inkjet printhead having nozzles oriented toward a direction of gravity, a wiper blade adapted to contact the inkjet printhead, and a blade cleaning structure adapted to contact the wiper blade. The blade cleaning structure includes a fluid manifold adapted to maintain cleaning fluid (the fluid manifold includes brush openings) and bundles of fibers mounted in the brush openings of the fluid manifold.
Mounting ends of the bundles of fibers are mounted in the brush openings of the fluid manifold and extend from the brush openings in the direction of gravity. Also, cleaning ends of the bundles of fibers are positioned to contact the wiper blade. The mounting ends of the bundles of fibers are positioned relative to the cleaning ends of the bundles of fibers to gravity feed the cleaning fluid from the mounting ends to the cleaning ends. Also, the brush openings in the fluid manifold are positioned to gravity feed the cleaning fluid to the mounting ends of the bundles of fibers.
In order to meter the cleaning fluid, metered outlets of the fluid manifold have a diameter that is proportional to the viscosity of the cleaning fluid so as to limit the rate at which cleaning fluid is supplied to the bundles of fibers.
The wiper blade comprises an elongated structure oriented in a first direction, and the bundles of fibers of the blade cleaning structure comprise elongated bundles of fibers oriented in direction not parallel to the first direction. These structures further include a supply line connected to the fluid manifold. The supply line is adapted to supply the cleaning fluid to the fluid manifold.
An articulation structure is connected to the wiper blade. The articulation structure is adapted to move the wiper blade past the inkjet printhead to make contact with the inkjet printhead to wipe the inkjet printhead, and to move the wiper blade past the blade cleaning structure to make contact with the blade cleaning structure to clean the wiper.
Various methods for inkjet printhead cleaning control the articulation structure (that is connected to the wiper blade) using a processor to move the wiper blade to contact an inkjet printhead to wipe the inkjet printhead. These methods further control the articulation structure (again using the processor) to move the wiper blade to contact the blade cleaning structure to clean the wiper blade. The blade cleaning structure has a fluid manifold and bundles of fibers mounted in brush openings of the fluid manifold. These methods therefore maintain cleaning fluid in the fluid manifold.
The mounting ends of the bundles of fibers are mounted in the brush openings of the fluid manifold and the cleaning ends of the bundles of fibers are positioned to contact the wiper blade. Thus, these methods position the blade cleaning structure so that the mounting ends of the bundles of fibers are positioned relative to the cleaning ends of the bundles of fibers to gravity feed the cleaning fluid from the mounting ends to the cleaning ends.
These methods additionally position the blade cleaning structure so that the cleaning fluid gravity feeds to the mounting ends of the bundles of fibers. Also, the methods herein meter the release of the cleaning fluid by controlling the diameter of metered outlets of the fluid manifold to have the diameter proportional to the viscosity of the cleaning fluid, so as to limit the amount of cleaning fluid supplied to the bundles of fibers.
The wiper blade is an elongated structure oriented in a first direction. These methods orient the bundles of fibers of the blade cleaning structure in a direction not parallel to the first direction. Also, these methods can supply the cleaning fluid to the fluid manifold using a supply line connected to the fluid manifold.
These and other features are described in, or are apparent from, the following detailed description.
Various exemplary systems and methods are described in detail below, with reference to the attached drawing figures, in which:
As mentioned above, some quick-drying inks harden on the printhead maintenance wiper blade before it has a chance to run off into a waste collection container. This hardened ink can contaminate the printhead during subsequent printhead maintenance routines, potentially damaging the printhead and causing image quality defects on prints.
Therefore, the systems and methods herein provide a printhead maintenance rinse system, where a brush and fluid manifold are used to meter wash fluid on the printhead maintenance wiper blades to clean off residual ink after a printhead maintenance routine is executed. The systems and methods herein take advantage of existing printhead movement hardware and minimize washing fluid use. This cuts down on customer expenses and reduces interactions with the machine (e.g., cleaning out waste containers, replacing washing fluid, etc.).
Printhead maintenance systems are a useful part of inkjet printers. Printhead maintenance hardware is used to keep printheads clean of residual ink, thus preventing image defects on the output prints. A wiper blade is used to clean the printhead in a squeegee-like fashion. Unfortunately, some inks dry so quickly that they harden and build up on the printhead maintenance hardware. This ink build-up can damage or contaminate the printhead in subsequent printhead maintenance routines.
To solve this problem, systems and methods herein provide a printhead maintenance rinse system. The printhead maintenance rinse systems herein apply a rinsing fluid to the printhead maintenance wiper blades in an effort to remove residual ink and prevent hardening/build-up. Also, a brush is mounted above the printhead maintenance hardware to meter rinse fluid onto the wiper blades as they traverse underneath. The bristle housing forms a fluid manifold with an inlet fitting where a fluid line can be connected as well as internal plumbing to evenly distribute the fluid along the bristles.
Upon contacting the wiper blade, the surface tension of the rinse fluid at the cleaning ends of the brush's fibers is broken, causing an even dispersion of fluid across the wiper blade. This ensures that any residual ink left on the blade is diluted and brushed/rinsed away. The diluted ink is then routed to an existing waste container where it is collected for future removal.
Thus, as shown below, the systems and methods herein provide a printhead maintenance hardware rinse system with customized brush to prevent ink hardening onto wiper blades. The systems and methods herein prevent ink hardening onto wiper blades, reduce frequency of wiper blade replacement, reduce occurrence of image defects due to printhead contamination, and reduce occurrence of printhead face plate damage due to contamination.
As shown in
When not printing, as shown in
Either after printing or after purging, the printheads 110 may undesirably have residual ink thereon and this residual ink can be wiped off the printheads 110 using the wiper blades 102, which may leave ink on the wiper blades 102. Thus, as shown in
As shown in
As shown by the block arrow in
Again, the process of wiping the printhead 110 with the wiper blade 102 in
Mounting ends 122A of the bundles of fibers 122 are mounted in the brush openings 152 of the fluid manifold 128 and extend from the brush openings 152 in the direction of gravity. Also, cleaning ends 122B of the bundles of fibers 122 are positioned at the opposite ends of the fibers 122 to contact the wiper blade 102. The mounting ends 122A of the bundles of fibers 122 are positioned relative to the cleaning ends 122B of the bundles of fibers 122 to gravity feed the cleaning fluid that exits the fluid manifold 128 from the mounting ends 122A to the cleaning ends 122B.
These structures further include supply lines 132, 126 that supply the cleaning fluid to the fluid manifold 128. The supply lines 132, 136 can be connected together through an inlet 124 and, again, are gravity fed. With respect to the terms relating to gravitational direction used herein, a gravitational direction is any direction (e.g., potentially within a 179° of the then-current ground plane) which is fully or partially toward the source of gravitational pull (e.g., the ground, the floor, the center of the Earth). Therefore, the direction of gravity herein does not necessarily need to be straight toward the ground, but simply must be a direction that will allow the cleaning fluid to flow on its own using some amount of gravitational force, without pumps or other motivational sources.
As shown in
In the example shown in
In the example shown in
By maintaining the cleaning fluid within the center of the rows of the bundles of fibers 122, less of the cleaning fluid evaporates or drips from the outer surfaces of the outer rows of the bundles of fibers 122, which reduces the amount of cleaning fluid utilized. This saves the user money by reducing the amount of cleaning fluid utilized and reduces user interaction by having to refill the cleaning fluid less often Therefore, again, the structures and methods herein cut down on user expenses and reduce user interactions with the machine.
The mounting ends of the bundles of fibers are mounted in the brush openings of the fluid manifold and the cleaning ends of the bundles of fibers are positioned to contact the wiper blade. Thus, these methods position the blade cleaning structure so that the mounting ends of the bundles of fibers are positioned relative to the cleaning ends of the bundles of fibers to gravity feed the cleaning fluid from the mounting ends to the cleaning ends (item 176).
These methods additionally position the blade cleaning structure so that the metered outlets in the fluid manifold gravity feed the cleaning fluid to the mounting ends of the bundles of fibers in item 178. Also, in item 180, the methods herein meter the release of the cleaning fluid by controlling metered outlets of the fluid manifold to have a diameter proportional to the viscosity of the cleaning fluid, so as to limit the cleaning fluid output to the bundles of fibers.
The wiper blade is an elongated structure oriented in a first direction. In item 182, these methods orient the bundles of fibers of the blade cleaning structure in a direction not parallel to the first direction. Also, in item 184, these methods can supply the cleaning fluid to the fluid manifold using a supply line connected to the fluid manifold.
The input/output device 214 is used for communications to and from the printing device 204 and comprises a wired device or wireless device (of any form, whether currently known or developed in the future). The tangible processor 224 controls the various actions of the printing device 204. A non-transitory, tangible, computer storage medium device 210 (which can be optical, magnetic, capacitor based, etc., and is different from a transitory signal) is readable by the tangible processor 224 and stores instructions that the tangible processor 224 executes to allow the computerized device to perform its various functions, such as those described herein. Thus, as shown in
The printing device 204 includes at least one marking device (printing engine(s)) 240 that include the structures shown in
Therefore, the processor 224 controls the articulation structure (that is connected to the wiper blade) to move the wiper blade to contact an inkjet printhead to wipe the inkjet printhead. The processor 224 further controls the articulation structure to move the wiper blade to contact the blade cleaning structure to clean the wiper blade.
The one or more printing engines 240 are intended to illustrate any marking device that applies marking material (toner, inks, plastics, organic material, etc.) to continuous media, sheets of media, fixed platforms, etc., in two- or three-dimensional printing processes, whether currently known or developed in the future. The printing engines 240 can include, for example, devices that use inkjet printheads, contact printheads, three-dimensional printers, etc.
While some exemplary structures are illustrated in the attached drawings, those ordinarily skilled in the art would understand that the drawings are simplified schematic illustrations and that the claims presented below encompass many more features that are not illustrated (or potentially many less) but that are commonly utilized with such devices and systems. Therefore, Applicants do not intend for the claims presented below to be limited by the attached drawings, but instead the attached drawings are merely provided to illustrate a few ways in which the claimed features can be implemented.
Many computerized devices are discussed above. Computerized devices that include chip-based central processing units (CPU's), input/output devices (including graphic user interfaces (GUI), memories, comparators, tangible processors, etc.) are well-known and readily available devices produced by manufacturers such as Dell Computers, Round Rock Tex., USA and Apple Computer Co., Cupertino Calif., USA. Such computerized devices commonly include input/output devices, power supplies, tangible processors, electronic storage memories, wiring, etc., the details of which are omitted herefrom to allow the reader to focus on the salient aspects of the systems and methods described herein. Similarly, printers, copiers, scanners and other similar peripheral equipment are available from Xerox Corporation, Norwalk, Conn., USA and the details of such devices are not discussed herein for purposes of brevity and reader focus.
The terms printer or printing device as used herein encompasses any apparatus, such as a digital copier, bookmaking machine, facsimile machine, multi-function machine, etc., which performs a print outputting function for any purpose. The details of printers, printing engines, etc., are well-known and are not described in detail herein to keep this disclosure focused on the salient features presented. The systems and methods herein can encompass systems and methods that print in color, monochrome, or handle color or monochrome image data. All foregoing systems and methods are specifically applicable to electrostatographic and/or xerographic machines and/or processes.
In addition, terms such as “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “upper”, “lower”, “under”, “below”, “underlying”, “over”, “overlying”, “parallel”, “perpendicular”, etc., used herein are understood to be relative locations as they are oriented and illustrated in the drawings (unless otherwise indicated). Terms such as “touching”, “on”, “in direct contact”, “abutting”, “directly adjacent to”, etc., mean that at least one element physically contacts another element (without other elements separating the described elements). Further, the terms automated or automatically mean that once a process is started (by a machine or a user), one or more machines perform the process without further input from any user. Additionally, terms such as “adapted to” mean that a device is specifically designed to have specialized internal or external components that automatically perform a specific operation or function at a specific point in the processing described herein, where such specialized components are physically shaped and positioned to perform the specified operation/function at the processing point indicated herein (potentially without any operator input or action). In the drawings herein, the same identification numeral identifies the same or similar item.
It will be appreciated that the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims. Unless specifically defined in a specific claim itself, steps or components of the systems and methods herein cannot be implied or imported from any above example as limitations to any particular order, number, position, size, shape, angle, color, or material.
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Number | Date | Country | |
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20210170753 A1 | Jun 2021 | US |