The present invention relates to inkjet printing apparatuses and inkjet printing methods.
Japanese Patent No. 4715209 discloses a multi-pass printing method in which an image is printed on a print medium by repeating a step of conveying the print medium in the forward direction and a step of conveying the print medium in the reverse direction while inkjet print heads of a line type fixed in the apparatus are ejecting ink. Such a multi-pass printing method can prevent bleeding that would be caused by a large amount of ink applied in a short period of time because ink is applied stepwise to the same image areas of the print medium by multiple printing conveyance operations.
In addition, in a case where a step of moving print heads by a length corresponding to several pixels in the nozzle arrangement direction is provided between printing conveyance operations, a pixel raw extending in the conveyance direction on a print medium is printed by multiple different nozzles, and this reduces streaks and unevenness resulting from ejection characteristics of each nozzle.
Unfortunately, in the above multi-pass printing method, color unevenness caused by time differences in multiple timings at which ink is applied is noticeable in some cases between two unit areas on which images are printed through different series of printing conveyance operations. Hereinafter, color unevenness that occurs resulting from the above difference in ink application timing is referred to herein as time-difference unevenness.
The present invention has been made to solve the above problem. Hence, an object thereof is to output images with high image quality having less time-difference unevenness in an inkjet printing apparatus that performs multi-pass printing using full-line inkjet print heads.
In a first aspect of the present invention, there is provided an inkjet printing apparatus comprising: a print head that has multiple nozzles configured to eject ink and arrayed in a first direction; a conveying unit capable of conveying a print medium relative to the print head in a second direction intersecting the first direction and in a third direction opposite to the second direction; and a control unit configured to control the print head and the conveying unit such that an image for a unit area is printed by multiple printing conveyance operations in which a printing conveyance operation for conveying the print medium in the second direction while ejecting ink to the unit area of the print medium and a printing conveyance operation for conveying the print medium in the third direction while ejecting ink to the unit area of the print medium are repeated alternately, wherein the control unit is capable of setting a first printing method in which an image for a unit area is printed by a specified number of the printing conveyance operations and a second printing method in which an image for a unit area is printed by a smaller number than the specified number of the printing conveyance operations, and the control unit sets the first printing method and the second printing method such that a time to be taken for one printing conveyance operation of the printing conveyance operations for a unit area in the second printing method is smaller than a time to be taken for one printing conveyance operation of the printing conveyance operations for a unit area in the first printing method.
In a second aspect of the present invention, there is provided an inkjet printing method for an inkjet printing apparatus including: a print head that has multiple nozzles configured to eject ink and arrayed in a first direction; and a conveying unit capable of conveying a print medium relative to the print head in a second direction intersecting the first direction and in a third direction opposite to the second direction, wherein an image for a unit area is printed by multiple printing conveyance operations in which a printing conveyance operation for conveying the print medium in the second direction while ejecting ink to the unit area of the print medium and a printing conveyance operation for conveying the print medium in the third direction while ejecting ink to the unit area of the print medium are repeated alternately, a first printing method and a second printing method are settable; in the first printing method, an image for a unit area is printed by a specified number of the printing conveyance operations; and in the second printing method, an image for a unit area is printed by a smaller number than the specified number of the printing conveyance operations, and the first printing method and the second printing method are set such that a taken time for one printing conveyance operation of the printing conveyance operations for a unit area in the second printing method is smaller than a taken time for one printing conveyance operation of the printing conveyance operations for a unit area in the first printing method.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The print medium P of the present embodiment is a long length of a print medium wound around a not-illustrated roll shaft and held as a roll 4. The roll 4 is rotatable in the R1 and R2 directions in the figure by means of a not-illustrated drive unit. Conveying roller pairs 7 each including a driving roller and a driven roller support the print medium P peeled off the roll 4 from the front and back surfaces of the print medium P and convey the print medium P in the +x direction (forward direction) or the −x direction (reverse direction) which is the opposite direction. In the present embodiment, those conveying roller pairs 7 are disposed at multiple positions in the conveyance direction (x direction) and support the print medium P.
A head unit 3 has four print heads 2 and a head holder 5 holding the print heads 2. The head holder 5 holding the four print heads 2 is movable up and down in the z direction along elevation shafts 13 by means of a not-illustrated drive unit. Each of the four print heads 2 ejects ink in a different color according to print data to print an image on a print medium P being conveyed. The inks to be ejected by the print heads 2 are supplied from ink tanks disposed within the apparatus to the print heads 2 via not-illustrated tubes. A platen 12 supports the print medium P from the back surface while keeping the smoothness of the print medium P.
In print operation, a maintenance unit 6 for performing a maintenance process for the print heads 2 is disposed downstream (on the +x direction side) of the head unit 3. The maintenance unit 6 has wiper blades 9 for wiping the nozzle surfaces of the four print heads 2 and a wiper holder 44 holding the wiper blades 9 and movable in a horizontal direction (the y direction). The maintenance unit 6 is also movable in the ±x direction in the figure by means of a not-illustrated drive unit. To perform maintenance operation, the head holder 5 moves up in the +z direction, and the maintenance unit 6 moves in the −x direction to a position immediately below the head unit 3.
Note that although not illustrated in
When the maintenance operation is being performed, the head holder 5 is moved to a relatively high position, and the maintenance unit 6 that has moved in the −x direction is located between the head holder 5 and the platen 12, as illustrated in
The wiper holder 44 is connected to a portion of a drive belt 46, and when a drive shaft 47 rotates, the wiper holder 44 moves in the ±y direction in the figure being guided by a shaft 45. When the wiper blades 9 held by the wiper holder 44 move in the ±y direction in the figure while keeping in contact with the nozzle surfaces of the print heads 2, extra ink, dust, and the like attached to the nozzle surfaces of the print heads 2 are removed.
A head driver 506 drives the print heads 2 to eject ink according to the generated print data based on instructions from the CPU 501. During the ejecting operation by the print heads 2, a conveying unit 10 conveys the print medium P. Here, the conveying unit 10, including the multiple conveying roller pairs 7, the roll 4, and the drive units for these parts explained with reference to
A drive unit 507 controls the movement of the head holder 5, the maintenance unit 6, and the wiper holder 44 based on instructions from the CPU 501 in conjunction with the print operation and the maintenance operation.
In the case of seven-pass multi-pass printing, an image for each unit area is completed by four forward printing conveyance operations and three reverse printing conveyance operations performed alternately. The unit areas indicated as blank areas in
In such multi-pass printing, ink application to each unit area is divided into seven times of applications, and this prevents bleeding even in the case where a high-density image is printed on a unit area. In addition, since movement of the print head 2 in the y direction is interposed between printing conveyance operations, dots printed by each nozzle are prevented from lining in a row in the conveyance direction, and this reduces streaks and unevenness resulting from the ejection characteristics of the nozzles. Hereinafter, the seven-pass multi-pass printing described with reference to
In multi-pass printing, time-difference unevenness may occur because ink application timing is different between adjoining unit areas. In the following, the time-difference unevenness will be described in detail.
First, assume that T is the unit time period taken for one unit area to pass through a nozzle row. Then, pay attention to the interval between printing conveyance operations (passes) for applying ink to the first unit area. In this case, for the first unit area, 0T elapses between the first pass and the second pass, 6T between the second pass and the third pass, 2T between the third pass and the fourth pass, 4T between the fourth pass and the fifth pass, 4T between the fifth pass and the sixth pass, and 2T between the sixth pass and the seventh pass.
Next, pay attention to the interval between printing conveyance operations (passes) for applying ink to the second unit area. In this case, for the second unit area, 2T elapses between the first pass and the second pass, 4T between the second pass and the third pass, 4T between the third pass and the fourth pass, 2T between the fourth pass and the fifth pass, 6T between the fifth pass and the sixth pass, and 0T between the sixth pass and the seventh pass. The dashed line arrows in
Then, unit areas to which ink is applied with the same elapsed time as for the first unit area described above and unit areas to which ink is applied with the same elapsed time as for the second unit area described above are alternately positioned in the x direction in the figure. As a result, even in the case of printing a uniform image in which a similar amount of ink is applied, areas having different densities, colors, or glosses are repeatedly positioned in the x direction, and this is perceived as periodic unevenness in the entire image. Such unevenness is referred to herein as time-difference unevenness.
For the first unit area, 0T elapses between the first pass and the second pass, 4T between the second pass and the third pass, 2T between the third pass and the fourth pass, and 2T between the fourth pass and the fifth pass. For the second unit area, 2T elapses between the first pass and the second pass, 2T between the second pass and the third pass, 4T between the third pass and the fourth pass, and 0T between the fourth pass and the fifth pass. Hereinafter, the five-pass multi-pass printing described with reference to
In general, the smaller the multi-pass number is, the more noticeable the time-difference unevenness is, and the larger the multi-pass number is, the less noticeable the time-difference unevenness is. This is because the larger the multi-pass number is, the longer the time taken to apply ink, and this reduces the influence on an image that the difference in elapsed time between passes gives. In other words, if the first printing method illustrated in
In the printing apparatus according to the present embodiment, it is assumed that time-difference unevenness is not so noticeable in the seven-pass multi-pass printing described with reference to
The dashed line arrows in
According to the diagram, the absolute value of the difference in elapsed time between the passes in the third printing method is smaller than the one in the second printing method for all pairs of passes. In other words, the third printing method makes it possible to make small the difference in elapsed time between the first unit area and the second unit area in whole. As a result, ink penetration and ink fixation to the print medium in the third printing method can be similar between unit areas compared to the second printing method, and this reduces time-difference unevenness.
As has been described above, in the present embodiment, reducing the width of unit areas makes it possible to output images with high image quality having less time-difference unevenness even though the multi-pass number is small.
How noticeable the time-difference unevenness is depends on also the type of print medium. For example, in the case where the difference in elapsed time causes the difference in gloss, time-difference unevenness is easy to perceive as an image problem on glossy print media, but it does not cause a serious problem on nonglossy print media. Time-difference unevenness is likely to cause color unevenness on coated paper having a coating layer for receiving ink or reacting with ink, but less likely on plain paper. For this reason, in the present embodiment, a different printing method is used depending on the type of print medium to be used.
The fourth printing method is five-pass multi-pass printing similar to the third printing method, but the width of the unit area is 0.8D in the fourth printing method, as compared to 0.5D of the third printing method. Hence, although the degree of time-difference unevenness is higher in the fourth printing method than in the third printing method, it is lower than in the second printing method in which the width of the unit area is D. In addition, the fourth printing method is capable of outputting images at a higher speed than in the third printing method in which the width of the unit area is 0.5D.
Thus, in the present embodiment, the unit area width in multi-pass printing is set differently depending on the type of print medium according to the degree to which time-difference unevenness is noticeable as described above. This makes it possible to output images in which time-difference unevenness is not so noticeable, at as high a speed as possible for any type of print medium.
Note that although in
Although in the above embodiment, the width of the unit area, in other words, the conveyance length of the print medium per one printing conveyance operation is adjusted to reduce time-difference unevenness. In contrast, in the present embodiment, the conveyance speed of the print medium is adjusted to reduce time-difference unevenness.
In the fifth printing method, five-pass multi-pass printing described with reference to
Also in the present embodiment, a different printing method is used depending on the type of print medium to be used as in the second embodiment. In the present embodiment, a suitable printing method is prepared for each type of print medium by adjusting the multi-pass number and the conveyance speed of the print medium.
The sixth printing method is five-pass multi-pass printing similar to the second printing method described with reference to
In the present embodiment, the conveyance speed of the print medium in multi-pass printing is set differently depending on the type of print medium according to the degree to which time-difference unevenness is noticeable as described above. This makes it possible to output images in which time-difference unevenness is not so noticeable, at as high a speed as possible for any type of print medium.
Note that although in
The first to fourth embodiments described above may be combined with one another. For example, in an embodiment, both the conveyance length (the width of the unit area) and the conveyance speed may be changed depending on the type of print medium. Specifically, in the case of multi-pass printing, problems caused by time-difference unevenness can be mitigated by adjusting conveyance conditions such as the conveyance length (the width of the unit area) and the conveyance speed to reduce the time interval between multiple printing conveyance operations performed for a unit area. In this case, the conveyance conditions may include, for example, waiting time between printing conveyance operations, acceleration time and deceleration time for conveyance, and the like.
Although in the first to fourth embodiments described above, the high-image-quality mode is seven-pass multi-pass printing, and the high-speed mode is five-pass multi-pass printing, the present invention is not limited to these configurations. A mode in which the multi-pass number is a specified number and a mode in which the multi-pass number is smaller than the specified number are only required to be prepared. Different high-image-quality modes may have different multi-pass numbers depending on the type of print medium, and the same is true of high-speed modes. Alternatively, three or more kinds of print modes may be prepared for the same type of print medium.
In addition, although in the above embodiments, the description is based on a configuration in which images are printed on a print medium held in the form of a roll as illustrated in
In any way, the present invention can function effectively for printing apparatuses that print an image for each unit area of the print medium by multiple printing conveyance operations while repeating conveyance of a print medium relative to the print heads of a line type in the forward and reverse directions.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-060574 filed Mar. 27, 2019, which is hereby incorporated by reference wherein in its entirety.
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