The present invention relates to an inkjet printing apparatus and a method of controlling an inkjet printing apparatus.
An inkjet printing apparatus performs printing by ejecting ink from an ejection opening surface provided on a print head. Here, if bubbles are contained in ink, the bubbles may cause problems such as clogging of the ejection openings, thus degrading an ejection performance. This is why a dissolved gas in ink is subjected to deaeration.
Japanese Patent Laid-Open No. 2005-262876 (hereinafter referred to as Reference 1) discloses an inkjet printing apparatus in which ink circulates between a sub-tank and a print head. Moreover, Reference 1 describes a technique for estimating an amount of dissolved gas in ink from ink circulation time and executing deaeration in a case where the estimated amount of dissolved gas exceeds a prescribed value.
There is a case where short print jobs are continuously repeated while interposing intermission periods each lasting for several minutes. For example, circulation takes place in response to print operation for a first print job, and the circulation is stopped at the time of completion of the printing. Several minutes later, the circulation takes place in response to print operation for a second print job, and the circulation is stopped at the time of completion of the printing. If operation mentioned above is continuously repeated, the technique according to Reference 1 configured to estimate the amount of dissolved gas in ink while taking only the ink circulation time into account does not consider the amount of dissolved gas which is likely to increase while the circulation is stopped. As a consequence, this technique has the risk of a failure to appropriately estimate the amount of dissolved gas, allowing generation of bubbles in the print head, and thereby complicating the normal ejection.
An inkjet printing apparatus according to an aspect of the present invention is provided with a tank configured to store ink, a print head configured to perform a print operation by ejecting ink supplied from the tank, a circulation unit configured to establish a circulating state in which ink is put into circulation in a circulation path including the tank and the print head in a case where the print operation is performed, and to establish a stopped state in which the circulation of ink in the circulation path is stopped in a case where the print operation is terminated, and a deaeration unit configured to perform a deaeration operation to deaerate ink inside the circulation path. The inkjet printing apparatus includes: an estimation unit configured to estimate an amount of dissolved gas in ink inside the circulation path based on an amount of dissolved gas to be increased in the circulating state and on an amount of dissolved gas to be increased in the stopped state; and a control unit configured to cause the deaeration unit to execute the deaeration operation after completion of the print operation in a case where the amount of dissolved gas estimated by the estimation unit exceeds a predetermined threshold.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will be described below with reference to the drawings. It should be noted that the following embodiments do not limit the present invention and that not all of the combinations of the characteristics described in the present embodiments are essential for solving the problem to be solved by the present invention. Incidentally, the same reference numeral refers to the same component in the following descriptions. Furthermore, relative positions, shapes, and the like of the constituent elements described in the embodiments are exemplary only and are not intended to limit the scope of the invention.
The printing apparatus 1 is a multifunction printer comprising a print unit 2 and a scanner unit 3. The printing apparatus 1 can use the print unit 2 and the scanner unit 3 separately or in synchronization to perform various processes related to print operation and scan operation. The scanner unit 3 comprises an automatic document feeder (ADF) and a flatbed scanner (FBS) and is capable of scanning a document automatically fed by the ADF as well as scanning a document placed by a user on a document plate of the FBS. The present embodiment is directed to the multifunction printer comprising both the print unit 2 and the scanner unit 3, but the scanner unit 3 may be omitted.
In the print unit 2, a first cassette 5A and a second cassette 5B for housing a print medium (cut sheet) S are detachably provided at the bottom of a casing 4 in the vertical direction. A relatively small print medium of up to A4 size is placed flat and housed in the first cassette 5A and a relatively large print medium of up to A3 size is placed flat and housed in the second cassette 5B. A first feeding unit 6A for sequentially feeding a housed print medium is provided near the first cassette 5A. Similarly, a second feeding unit 6B is provided near the second cassette 5B. In print operation, a print medium S is selectively fed from either one of the cassettes.
Conveying rollers 7, a discharging roller 12, pinch rollers 7a, spurs 7b, a guide 18, an inner guide 19, and a flapper 11 are conveying mechanisms for guiding a print medium S in a predetermined direction. The conveying rollers 7 are drive rollers located upstream and downstream of the print head 8 and driven by a conveying motor (not shown). The pinch rollers 7a are follower rollers that are turned while nipping a print medium S together with the conveying rollers 7. The discharging roller 12 is a drive roller located downstream of the conveying rollers 7 and driven by the conveying motor (not shown). The spurs 7b nip and convey a print medium S together with the conveying rollers 7 and discharging roller 12 located downstream of the print head 8.
The guide 18 is provided in a conveying path of a print medium S to guide the print medium S in a predetermined direction. The inner guide 19 is a member extending in the y-direction. The inner guide 19 has a curved side surface and guides a print medium S along the side surface. The flapper 11 is a member for changing a direction in which a print medium S is conveyed in duplex print operation. A discharging tray 13 is a tray for placing and housing a print medium S that was subjected to print operation and discharged by the discharging roller 12.
The print head 8 of the present embodiment is a full line type color inkjet print head. In the print head 8, a plurality of ejection openings configured to eject ink based on print data are arrayed in the y-direction in
An ink tank unit 14 separately stores ink of four colors to be supplied to the print head 8. An ink supply unit 15 is provided in the midstream of a flow path connecting the ink tank unit 14 to the print head 8 to adjust the pressure and flow rate of ink in the print head 8 within a suitable range. The present embodiment adopts a circulation type ink supply system, where the ink supply unit 15 adjusts the pressure of ink supplied to the print head 8 and the flow rate of ink collected from the print head 8 within a suitable range.
A maintenance unit 16 comprises the cap unit 10 and a wiping unit 17 and activates them at predetermined timings to perform maintenance operation for the print head 8.
In the controller unit 100, the main controller 101 including a CPU controls the entire printing apparatus 1 using a RAM 106 as a work area in accordance with various parameters and programs stored in a ROM 107. For example, in a case where a print job is input from a host apparatus 400 via a host I/F 102 or a wireless I/F 103, an image processing unit 108 executes predetermined image processing for received image data under instructions from the main controller 101. The main controller 101 transmits the image data subjected to the image processing to the print engine unit 200 via a print engine I/F 105.
The printing apparatus 1 may acquire image data from the host apparatus 400 via a wireless or wired communication or acquire image data from an external storage unit (such as a USB memory) connected to the printing apparatus 1. A communication system used for the wireless or wired communication is not limited. For example, as a communication system for the wireless communication, Wi-Fi (Wireless Fidelity; registered trademark) and Bluetooth (registered trademark) can be used. As a communication system for the wired communication, a USB (Universal Serial Bus) and the like can be used. For example, if a scan command is input from the host apparatus 400, the main controller 101 transmits the command to the scanner unit 3 via a scanner engine I/F 109.
An operating panel 104 is a mechanism to allow a user to do input and output for the printing apparatus 1. A user can give an instruction to perform operation such as copying and scanning, set a print mode, and recognize information about the printing apparatus 1 via the operating panel 104.
In the print engine unit 200, the print controller 202 including a CPU controls various mechanisms of the print unit 2 using a RAM 204 as a work area in accordance with various parameters and programs stored in a ROM 203. Once various commands and image data are received via a controller I/F 201, the print controller 202 temporarily stores them in the RAM 204. The print controller 202 allows an image processing controller 205 to convert the stored image data into print data such that the print head 8 can use it for print operation. After the generation of the print data, the print controller 202 allows the print head 8 to perform print operation based on the print data via a head I/F 206. At this time, the print controller 202 conveys a print medium S by driving the feeding units 6A and 6B, conveying rollers 7, discharging roller 12, and flapper 11 shown in
A head carriage control unit 208 changes the orientation and position of the print head 8 in accordance with an operating state of the printing apparatus 1 such as a maintenance state or a printing state. An ink supply control unit 209 controls the ink supply unit 15 such that the pressure of ink supplied to the print head 8 is within a suitable range. A maintenance control unit 210 controls the operation of the cap unit 10 and wiping unit 17 in the maintenance unit 16 at the time of performing maintenance operation for the print head 8.
In the scanner engine unit 300, the main controller 101 controls hardware resources of the scanner controller 302 using the RAM 106 as a work area in accordance with various parameters and programs stored in the ROM 107, thereby controlling various mechanisms of the scanner unit 3. For example, the main controller 101 controls hardware resources in the scanner controller 302 via a controller I/F 301 to cause a conveyance control unit 304 to convey a document placed by a user on the ADF and cause a sensor 305 to scan the document. The scanner controller 302 stores scanned image data in a RAM 303. The print controller 202 can convert the image data acquired as described above into print data to enable the print head 8 to perform print operation based on the image data scanned by the scanner controller 302.
In the case of moving the print head 8 from the standby position shown in
On the other hand, in the case of moving the print head 8 from the printing position shown in
(Ink Supply Unit (Circulation System))
Ink is circulated mainly between a sub-tank 151 and the print head 8. In the print head 8, ink ejection operation is performed based on image data and ink that has not been ejected is collected and flows back to the sub-tank 151.
The sub-tank 151 in which a certain amount of ink is contained is connected to a supply flow path C2 for supplying ink to the print head 8 and to a collection flow path C4 for collecting ink from the print head 8. In other words, a circulation flow path (circulation path) for circulating ink is composed of the sub-tank 151, the supply flow path C2, the print head 8, and the collection flow path C4. Further, the sub-tank 151 is connected to a flow path C0 in which air flows.
In the sub-tank 151, a liquid level detection unit 151a composed of a plurality of electrode pins is provided. The ink supply control unit 209 detects presence/absence of a conducting current between those pins so as to grasp a height of an ink liquid level, that is, an amount of remaining ink inside the sub-tank 151. In addition, the sub-tank 151 is provided with a stir bar 151b. A vacuum pump P0 (an intra-tank decompression pump) is a negative pressure generating source for reducing pressure inside the sub-tank 151. An atmosphere release valve V0 is a valve for switching between whether or not to make the inside of the sub-tank 151 communicate with atmosphere.
A main tank 141 is a tank that contains ink which is to be supplied to the sub-tank 151. The main tank 141 is made of a flexible member, and the volume change of the flexible member allows filling the sub-tank 151 with ink. The main tank 141 has a configuration removable from the printing apparatus body. In the midstream of a tank connection flow path C1 connecting the sub-tank 151 and the main tank 141, a tank supply valve V1 for switching connection between the sub-tank 151 and the main tank 141 is provided.
Under the above configuration, once the liquid level detection unit 151a detects that ink inside the sub-tank 151 is less than the certain amount, the ink supply control unit 209 closes the atmosphere release valve V0, a supply valve V2, a collection valve V4, and a head replacement valve V5 and opens the tank supply valve V1. In this state, the ink supply control unit 209 causes the vacuum pump P0 to operate. Then, the inside of the sub-tank 151 is to have a negative pressure and ink is supplied from the main tank 141 to the sub-tank 151. Once the liquid level detection unit 151a detects that the amount of ink inside the sub-tank 151 is more than the certain amount, the ink supply control unit 209 closes the tank supply valve V1 and stops the vacuum pump P0.
The supply flow path C2 is a flow path for supplying ink from the sub-tank 151 to the print head 8, and a supply pump P1 and the supply valve V2 are arranged in the midstream of the supply flow path C2. During print operation, driving the supply pump P1 in the state of the supply valve V2 being open allows ink circulation in the circulation path while supplying ink to the print head 8. The amount of ink to be ejected per unit time by the print head 8 varies according to image data. A flow rate of the supply pump P1 is determined so as to be adaptable even in a case where the print head 8 performs ejection operation in which ink consumption amount per unit time becomes maximum.
A relief flow path C3 is a flow path which is located in the upstream of the supply valve V2 and which connects the upstream and downstream of the supply pump P1. In the midstream of the relief flow path C3, a relief valve V3 which is a differential pressure valve is provided. The relief valve is not opened or closed with a drive mechanism. Instead, the relief valve is biased with a spring and configured such that the valve is opened in a case where an applied pressure reaches a prescribed level. For example, in a case where an amount of ink supply from the supply pump P1 per unit time is larger than the total value of an ejection amount of the print head 8 per unit time and a flow rate (ink drawing amount) in a collection pump P2 per unit time, the relief valve V3 is opened according to a pressure applied to its own. As a result, a cyclic flow path composed of a portion of the supply flow path C2 and the relief flow path C3 is formed. By providing the configuration of the above relief flow path C3, the amount of ink supply to the print head 8 is adjusted according to the ink consumption amount by the print head 8 so as to stabilize a pressure inside the circulation path irrespective of image data.
The collection flow path C4 is a flow path for collecting ink from the print head 8, back to the sub-tank 151. Further, the collection pump P2 and the collection valve V4 are arranged in the midstream of the collection flow path C4. At the time of ink circulation within the circulation path, the collection pump P2 sucks ink from the print head 8 by serving as a negative pressure generating source. By driving the collection pump P2, an appropriate differential pressure is generated between an IN flow path 80b and an OUT flow path 80c inside the print head 8, thereby causing ink to circulate between the IN flow path 80b and the OUT flow path 80c.
The collection valve V4 is a valve for preventing a backflow at the time of not performing print operation, that is, at the time of not circulating ink within the circulation path. In the circulation path of the present embodiment, the sub-tank 151 is disposed higher than the print head 8 in a vertical direction (see
Similarly, at the time of not performing print operation, that is, at the time of not circulating ink within the circulation path, the supply valve V2 also functions as a valve for preventing ink supply from the sub-tank 151 to the print head 8.
A head replacement flow path C5 is a flow path connecting the supply flow path C2 and an air chamber (a space in which ink is not contained) of the sub-tank 151, and in its midstream, the head replacement valve V5 is provided. One end of the head replacement flow path C5 is connected to the upstream of the print head 8 in the supply flow path C2, and arranged in the downstream relative to the supply valve V2. The other end of the head replacement flow path C5 is connected to an upper part of the sub-tank 151 in the direction of gravity, so as to communicate with the air chamber inside the sub-tank 151. The head replacement flow path C5 is used in the case of pulling out ink from the print head 8 in use such as upon replacing the print head 8 or transporting the printing apparatus 1. The head replacement valve V5 is controlled by the ink supply control unit 209 so as to be closed except for a case of ink filling in the printing apparatus 1 and a case of pulling out ink from the print head 8.
Next, a flow path configuration inside the print head 8 will be described. Ink supplied from the supply flow path C2 to the print head 8 passes through a filter 83 and then is supplied to a first negative pressure control unit 81 and a second negative pressure control unit 82. The first negative pressure control unit 81 is set to have a control pressure of a low negative pressure (a negative pressure with a small difference in pressure from an atmospheric pressure). The second negative pressure control unit 82 is set to have a control pressure of a high negative pressure (a negative pressure with a large difference in pressure from the atmospheric pressure). Pressures in those first negative pressure control unit 81 and second negative pressure control unit 82 are generated within a proper range by the driving of the collection pump P2.
In an ink ejection unit 80, a printing element substrate 80a in which a plurality of ejection openings are arrayed is arranged in plural to form an elongate ejection opening array. A common supply flow path 80b (IN flow path) for guiding ink supplied from the first negative pressure control unit 81 and a common collection flow path 80c (OUT flow path) for guiding ink supplied from the second negative pressure control unit 82 also extend in an arranging direction of the printing element substrates 80a. Furthermore, in the individual printing element substrates 80a, individual supply flow paths connected to the common supply flow path 80b and individual collection flow paths connected to the common collection flow path 80c are formed. Accordingly, in each of the printing element substrates 80a, an ink flow is generated such that ink flows in from the common supply flow path 80b which has relatively lower negative pressure and flows out to the common collection flow path 80c which has relatively higher negative pressure. In the midstream of a path between the individual supply flow path and the individual collection flow path, a pressure chamber which is communicated with each ejection opening and which is filled with ink is provided. An ink flow is generated in the ejection opening and the pressure chamber even in a case where printing is not performed. Once the ejection operation is performed in the printing element substrate 80a, a part of ink moving from the common supply flow path 80b to the common collection flow path 80c is ejected from the ejection opening and is consumed. Meanwhile, ink not having been ejected moves toward the collection flow path C4 via the common collection flow path 80c.
According to the above configuration, in the printing element substrate 80a, an ink flow is generated such that ink flows in from the common supply flow path 80b which has relatively lower negative pressure (high pressure) and flows out to the common collection flow path 80c which has relatively higher negative pressure (low pressure). To be more specific, ink flows in the order of the common supply flow path 80b, the individual supply flow path 1008, the pressure chamber 1005, the individual collection flow path 1009, and the common collection flow path 80c. Once ink is ejected by the printing element 1004, part of ink moving from the common supply flow path 80b to the common collection flow path 80c is ejected from the ejection opening 1006 to be discharged outside the print head 8. Meanwhile, ink not having been ejected from the ejection opening 1006 is collected and flows into the collection flow path C4 via the common collection flow path 80c.
Moreover, the printing element substrate 80a includes a sub-heater 1010 which is controlled by the ink supply control unit 209. Processing for controlling a temperature of ink inside the print head 8 is performed by heating either the print head 8 or ink inside the print head 8 with the sub-heater 1010 such that ink is stably ejected from the ejection opening 1006 during the printing.
Under the above configuration, in performing print operation, the ink supply control unit 209 closes the tank supply valve V1 and the head replacement valve V5 and opens the atmosphere release valve V0, the supply valve V2, and the collection valve V4 to drive the supply pump P1 and the collection pump P2. As a result, the circulation path in the order of the sub-tank 151, the supply flow path C2, the print head 8, the collection flow path C4, and the sub-tank 151 is established. In a case where an amount of ink supply from the supply pump P1 per unit time is larger than the total value of an ejecting amount of the print head 8 per unit time and a flow rate in the collection pump P2 per unit time, ink flows from the supply flow path C2 into the relief flow path C3. As a result, the flow rate of ink from the supply flow path C2 to the print head 8 is adjusted.
In the case of not performing print operation, the ink supply control unit 209 stops the supply pump P1 and the collection pump P2 and closes the atmosphere release valve V0, the supply valve V2, and the collection valve V4. As a result, the ink flow inside the print head 8 stops and the backflow caused by the water head difference between the sub-tank 151 and the print head 8 is suppressed. Further, by closing the atmosphere release valve V0, ink leakage and ink evaporation from the sub-tank 151 are suppressed.
Meanwhile, in the case of performing deaeration operation, the ink supply control unit 209 stops the supply pump P1 and the collection pump P2, closes the atmosphere release valve V0, the supply valve V2, the collection valve V4, and the head replacement valve V5, and drives the vacuum pump P0. Thereafter, the ink supply control unit 209 stirs ink inside the sub-tank 151 by driving the stir bar 151b in the state where a predetermined negative pressure is generated inside the sub-tank 151. In this way, processing for deaerating the gas dissolved in ink inside the sub-tank 151 is performed. Deaeration control is conducted by the print controller 202 and the ink supply control unit 209 executes deaeration in response to an instruction from the print controller 202.
(Description of Deaeration)
Next, the deaeration processing will be described. In this embodiment, the print head 8 is subjected to temperature control by using the sub-heater 1010 during print operation. In this embodiment, the temperature control is performed so as to set the temperature at 40° C. Here, a saturated dissolved oxygen concentration (a saturated concentration of dissolved gas) in ink varies with the temperature. To be more precise, the saturated dissolved oxygen concentration becomes higher as the temperature is lower. The temperature at 40° C. as a target value for the temperature control is higher than a typical environmental temperature. Accordingly, the saturated dissolved oxygen concentration in ink in the flow path inside the print head 8 subjected to the temperature control becomes lower than the saturated dissolved oxygen concentration in ink at the typical environmental temperature.
During print operation, ink having the saturated dissolved oxygen concentration at a temperature near the environmental temperature is continuously supplied from the sub-tank 151 to the print head 8 that is subjected to the temperature control at 40° C. In other words, ink that dissolves a larger amount of oxygen than an allowable amount of oxygen to be dissolved in ink inside the flow path of the print head 8 is continuously supplied to the print head 8. As a consequence, dissolved oxygen comes out of ink in the vicinity of the print head 8 and a bubble expands inside the flow path of the print head 8, thereby causing a state of being unable to perform normal ejection.
For this reason, this embodiment performs deaeration operation such that the saturated dissolved oxygen concentration of ink does not exceed a predetermined value. Here, the dissolved oxygen concentration inside the sub-tank 151 is temporarily reduced by decompressing the sub-tank 151 and stirring ink inside the sub-tank 151. However, the air is present in each location inside the sub-tank 151, the circulation flow path, and the print head 8. Accordingly, oxygen gradually gets dissolved in ink even in the case where circulation operation is taking place and in the case where circulation operation is not taking place (hereinafter expressed as “leaving to stand” or “circulation is stopped”). For this reason, the dissolved oxygen concentration is increased over time. It is therefore necessary to execute deaeration operation at a predetermined timing.
Now, let us assume a case of performing printing on several sheets every 2 or 3 minutes, for instance. In this case, the re-dissolution progresses at the same rate in the case of performing circulation operation and in the case of leaving to stand as shown in
(Outline of Dissolved Oxygen Concentration Estimation Processing)
First of all, this embodiment is based on the assumption that the print controller 202 stores the dissolved oxygen concentration, which is obtained in previous calculation, in the RAM 204. Then, the concentration of oxygen dissolved in a period from the previous calculation to this predetermined processing is calculated from the previously calculated dissolved oxygen concentration, and a current dissolved oxygen concentration is calculated based on the dissolved oxygen concentration calculated in this processing and on the previously calculated dissolved oxygen concentration. The current dissolved oxygen concentration thus calculated is stored (updated) in the RAM 204 and will be used again in an upcoming occasion to obtain the dissolved oxygen concentration.
For example, the calculation processing using the print time t2 required from the time point to start print operation to completion of print operation on a first page is performed at the time point of completion of print operation on the first page as shown in
(Flowchart)
In S901, the print controller 202 receives the print command. In S902, the print controller 202 obtains an environmental temperature of an environment where the printing apparatus 1 is installed. For example, the printing apparatus 1 may include a thermometer and obtain the environmental temperature detected with the thermometer. Alternatively, the printing apparatus 1 may obtain information on the environmental temperature from outside.
In S903, the print controller 202 calculates the dissolved oxygen concentration G(t) after the leaving to stand. The processing in S903 corresponds to the processing described in
The print controller 202 obtains the dissolved oxygen concentration G(t−1) at the time point of completion of the previous printing, which is stored in the RAM 204. In the meantime, the print controller 202 obtains the leave-to-stand time t1. The leave-to-stand time t1 is the elapsed time from the completion of previous print operation. Meanwhile, the print controller 202 obtains a saturated dissolved oxygen concentration Gs corresponding to the environmental temperature obtained in S902. Table 1 shows the saturated dissolved oxygen concentration Gs based on the environmental temperature. Table information shown in Table 1 is assumed to be stored in the ROM 203 in advance, for example.
As the re-dissolution of oxygen into deaerated ink advances, re-dissolution of oxygen progresses until reaching the saturated dissolved oxygen concentration Gs. Since the saturated dissolved oxygen concentration Gs varies with the environmental temperature as shown in Table 1, the saturated dissolved oxygen concentration Gs corresponding to the current environmental temperature is obtained.
Meanwhile, the print controller 202 obtains a re-dissolution coefficient k1 during the leaving to stand based on the environmental temperature. Table 2 shows the re-dissolution coefficient k1 during the leaving to stand based on the environmental temperature.
The re-dissolution coefficient k1 during the leaving to stand is a coefficient that represents a degree of progress of re-dissolution during the leaving to stand (during the stop of circulation). The re-dissolution coefficient k1 during the leaving to stand is obtained by empirically measuring the re-dissolution on a gas-liquid interface inside the circulation path and the print head 8. Table information shown in Table 2 is assumed to be stored in the ROM 203 in advance, for example. Note that the re-dissolution coefficient k1 is proportional to the following:
√{square root over (temperature/ink viscosity)}.
Therefore, the print controller 202 obtains the value corresponding to the environmental temperature. Using data obtained as described above, the print controller 202 calculates the dissolved oxygen concentration G(t) after the leaving to stand in accordance with the following Formula 1:
G(t)=G(t−1)+k1×(Gs−G(t−1))×√{square root over (t1)} (Formula 1).
Here, the first term “G(t−1)” on the right side of Formula 1 represents the dissolved oxygen concentration G(t−1) at the time point of completion of the previous printing. The remaining terms on the right side of Formula 1 indicate an increased portion of the dissolved oxygen concentration that is increased during the leave-to-stand time t1. In other words, the dissolved oxygen concentration G(t) after the leaving to stand is calculated by adding the increased portion of the dissolved oxygen concentration increased during the leave-to-stand time t1 to the dissolved oxygen concentration G(t−1) at the time point of completion of the previous printing.
The dissolved oxygen concentration G(t) after the leaving to stand can be calculated in accordance with Formula 1 while considering an amount of change over time. According to Formula 1, the dissolved oxygen concentration is increased in proportion to a square root of the time, and an initial slope therefore becomes large.
In this way, the dissolved oxygen concentration G(t) after the leaving to stand in S903 is calculated. The print controller 202 updates the dissolved oxygen concentration G(t) stored in the RAM 204 with the dissolved oxygen concentration G(t) after the leaving to stand thus calculated.
In S904, the print controller 202 starts print operation. Specifically, the print controller 202 starts circulation operation, conveys a print medium, and performs printing by using the print head 8.
The processing from S905 to S910 is the processing to be repeatedly performed for each page. The printing on one page is completed in S905. In S906, the print controller 202 calculates the dissolved oxygen concentration G(t) after printing the page. The processing in S906 corresponds to the processing described in
The print controller 202 obtains the dissolved oxygen concentration G(t−1) at the time point to start print operation from the RAM 204. The “dissolved oxygen concentration G(t−1) at the time point to start print operation” is equivalent to the dissolved oxygen concentration G(t) after the leaving to stand which is calculated in S903 and updated in the RAM 204. The print controller 202 obtains the print time t2. The print time t2 corresponds to time from the start of print operation in S904 to completion of printing the page in S905. As described in
Meanwhile, the print controller 202 obtains the saturated dissolved oxygen concentration Gs based on the environmental temperature obtained in S902 by referring to the table information shown in Table 1. In the meantime, the print controller 202 obtains a re-dissolution coefficient k2 during the printing based on the environmental temperature. Table 3 shows the re-dissolution coefficient k2 during the printing based on the environmental temperature.
The re-dissolution coefficient k2 during the printing is a coefficient that represents a degree of progress of re-dissolution during the printing (during circulation operation). The re-dissolution coefficient k2 during the printing is obtained by empirically measuring the re-dissolution on the gas-liquid interface inside the circulation path and the print head 8. Here, since the re-dissolution coefficient k2 is proportional to the temperature/ink viscosity, the print controller 202 obtains the value corresponding to the environmental temperature. Table information shown in Table 3 is assumed to be stored in the ROM 203 in advance, for example. Using data obtained as described above, the print controller 202 calculates the dissolved oxygen concentration G(t) during the printing in accordance with the following Formula 3:
G(t)=Gs−(Gs−G(t−1))×e−k2t2 (Formula 3).
In this way, the dissolved oxygen concentration G(t) after printing the page is calculated in S906. The print controller 202 updates the dissolved oxygen concentration G(t) stored in the RAM 204 with the dissolved oxygen concentration G(t) after printing the page thus calculated. Note that each of the table information shown in Tables 1 to 3 may be obtained from another apparatus through a network, for example.
Subsequently, in S907, the print controller 202 determines whether or not the dissolved oxygen concentration G(t) after printing the page exceeds a threshold. The threshold used herein has a value of “5.5”. The processing proceeds to S908 if the dissolved oxygen concentration G(t) exceeds the threshold. The processing proceeds to S910 if the dissolved oxygen concentration G(t) does not exceed the threshold.
In S908, the print controller 202 executes deaeration operation. At this time, print operation is suspended. Note that usability is improved by giving priority to execution of print operation as much as possible in the course of print operation, and this is why print operation is prioritized. However, in the case where the dissolved oxygen concentration G(t) exceeds the threshold, there is risk of a failure of normal ejection due to expansion of the bubble. For this reason, in this embodiment, the dissolved oxygen concentration G(t) after printing the page is calculated after the printing of each page, and deaeration operation is executed while suspending print operation if the dissolved oxygen concentration G(t) exceeds the threshold. Thereafter, the processing proceeds to S909.
In S909, the print controller 202 calculates a dissolved oxygen concentration G(t) after deaeration. In this embodiment, ink inside the sub-tank 151 is subjected to deaeration whereas ink in the rest of circulation path is not subjected to deaeration directly. Accordingly, a mixture concentration of ink deaerated inside the sub-tank 151 and non-deaerated ink in the circulation path is calculated based on ink volumes and is thus defined as the dissolved oxygen concentration G(t) after the deaeration. In a specific example, the ink volume inside the sub-tank 151 is assumed to be 80 g and the ink volume of the entire circulation path is assumed to be 200 g. In other words, the ink volume of the print head 8 and the respective flow paths except the sub-tank 151 is assumed to be 120 g. The dissolved oxygen concentration of ink inside the sub-tank 151 after the deaeration is assumed to be 3.5 mg/L. Moreover, an ink consumption amount I represents an amount of ink consumed by print operation. Under these conditions, the dissolved oxygen concentration G(t) after the deaeration can be calculated by the following Formula 4:
G(t)=(G(t−1)×(200−80)+(3.5×(80−I)))/(200−I) (Formula 4).
In Formula 4, the amount of oxygen in ink in the region other than the sub-tank 151 is obtained by “(G(t−1)×(200−80)” and the amount of oxygen in ink inside the sub-tank 151 is obtained by “(3.5×(80−I))”. Then, the mixture concentration is calculated by dividing the amounts of oxygen by the total volume while considering the amount of ink consumption.
In S910, the print controller 202 determines whether or not there is the next page. If there is the next page, the next page is printed and then the processing proceeds to S905. Thereafter, the course of the processing is repeated likewise. If there is not the next page, the processing proceeds to S911.
In S911, the print controller 202 terminates print operation. In this instance, the print controller 202 stops circulation operation. Note that this print operation will be referred to as first print operation and the next print operation to be performed following the temporary stop of circulation operation after first print operation will be referred to as second print operation. The “previous dissolved oxygen concentration G(t−1)” to be obtained in the processing of S903 in second print operation will be the dissolved oxygen concentration G(t) after the deaeration in S909 in first print operation in the case where deaeration operation is executed in first print operation. In the case where deaeration operation is not executed in first print operation, the “previous dissolved oxygen concentration G(t−1)” will be the dissolved oxygen concentration G(t) after printing the page in S906 in first print operation.
As described above, this embodiment conducts the processing while considering the dissolved oxygen concentration to be increased during circulation stop time in the case where circulation is interrupted (stopped) instead of calculating the dissolved oxygen concentration in ink based only on the ink circulation time. Thus, it is possible to calculate the dissolved oxygen concentration in ink appropriately. As a consequence, deaeration operation can be executed at appropriate timings even in the case where print operations each in a short time are repeatedly executed once in every several minutes, which makes it possible to avoid a situation of a failure of normal ejection due to generation of the bubble. Moreover, in this embodiment, the dissolved oxygen concentration is calculated by using the re-dissolution coefficient corresponding to the environmental temperature, and the dissolved oxygen concentration after the deaeration is calculated depending on the amount of ink. This makes it possible to calculate the dissolved oxygen concentration in ink more appropriately and thus to execute deaeration operation at a suitable timing.
The first embodiment has described the aspect in which the dissolved oxygen concentration increased during the stop of circulation is obtained in the case of receiving the print command and then the dissolved oxygen concentration is obtained after completion of printing each page. This embodiment will describe an aspect in which the dissolved oxygen concentration is obtained in a case other than the case of receiving the print command and the deaeration is executed in a case where the dissolved oxygen concentration exceeds a threshold.
The processing in S1202 and S1203 is the same as the processing in S902 and S903 in
As described above, even in the case other than the case of receiving the print command, it is possible to execute deaeration operation at an appropriate timing by calculating the dissolved oxygen concentration G(t) after the leaving to stand.
This embodiment discusses the processing in the case of receiving the print command as with the first embodiment. This embodiment is different from the first embodiment in that this embodiment prepares different thresholds for a case during print operation and for a case after print operation and the processing for determining the dissolved oxygen concentration G(t) based on the threshold is performed even after print operation.
In this embodiment, a first threshold is used in S1307 as the threshold to be compared with the dissolved oxygen concentration G(t) after printing the page. In other words, the first threshold is used as the threshold for the case during print operation. Meanwhile, a second threshold is used as the threshold to be compared with the dissolved oxygen concentration G(t) for the case after completion of print operation. The second threshold has a lower value than the first threshold. For example, the first threshold is “5.6” and the second threshold is “5.5”.
After completion of print operation in S911, the print controller 202 compares the dissolved oxygen concentration G(t) stored in the RAM 204 with the second threshold in S1312. The processing proceeds to S1313 if the dissolved oxygen concentration G(t) exceeds the second threshold. The processing in S1313 and S1314 is the same as the processing in S908 and S909 that represents the processing for calculating the dissolved oxygen concentration G(t) after the deaeration following the execution of deaeration operation.
As described above, in this embodiment, the second threshold after print operation is set lower than the first threshold during print operation. Thus, the deaeration will take place slightly earlier at a timing not used by the user after print operation. Accordingly, it is possible to suppress execution of the deaeration during print operation as much as possible so as to reduce time for causing the user to stand by during the deaeration.
This embodiment discusses an aspect in which the deaeration is suspended in the case of receiving the print command during the execution of deaeration operation, thereby performing print operation on a priority basis.
In S1415, the print controller 202 determines whether or not the print command is received during deaeration operation. The processing proceeds to S1416 in the case where the print command is received during deaeration operation. Otherwise, the processing proceeds to S1418. The processing in S1418 is the same processing as S1314 in
In S1416, the print controller 202 suspends deaeration operation. Deaeration operation is performed by decompressing the inside of the sub-tank 151 and then stirring ink by using the stir bar 151b. Deaeration operation requires a certain period of time. Moreover, it is not possible to perform the printing during deaeration operation. For this reason, in the case where the print command is received during deaeration operation, the time for causing the user to stand by is generated as a consequence of performing control in such a way as to start print operation after completion of deaeration operation. Accordingly, in this embodiment, deaeration operation is suspended in S1416 in order to perform print operation on a priority basis.
Thereafter, in S1417, the print controller 202 calculates the dissolved oxygen concentration G(t) after the suspension of deaeration operation. In the case where deaeration operation is suspended, the dissolved oxygen concentration G(t) after the suspension varies depending on the timing of suspension. For this reason, deaeration active time t3 that represents active time before the suspension is calculated.
t3=time to suspend deaeration−time to start deaeration operation−60 seconds (Formula 5).
Moreover, the print controller 202 calculates the dissolved oxygen concentration G(t) after the suspension by using the deaeration active time t3 and in accordance with the following Formula 6:
G(t)=(G(t−1)×(200−80)+((G(t−1)−(G(t−1)−3.5)/330×t3)×(80−I)))/(200−I) (Formula 6).
The first term “(G(t−1)×(200−80)” on the right side represents an amount of dissolved oxygen in ink in the flow paths and the like except the sub-tank 151. The second term “(G(t−1)−(G(t−1)−3.5)/330×t3)×(80−I)” on the right side represents an amount of dissolved oxygen in ink inside the sub-tank 151 after the suspension of the deaeration. In the second term on the right side, the concentration reduced before the suspension is subtracted from the previous dissolved oxygen concentration G(t−1) stored in the RAM 204, that is, the original concentration. Here, as shown in
This embodiment has explained the example of suspending deaeration operation in the case where the print command is received in the course of execution of deaeration operation after print operation. On the other hand, this suspension operation is not performed in the case where deaeration operation is being executed in the course of print operation, because such deaeration operation is executed in the course of print operation due to high likelihood of generation of a bubble. Accordingly, this embodiment is designed not to suspend deaeration operation in the course of print operation so as to give priority to achieving stable ejection.
As described above, it is preferable to suspend deaeration operation explained in this embodiment in the case where the print command is received during the execution of deaeration operation while print operation is not performed. Accordingly, if deaeration operation is executed in the case other than reception of the print command as described in conjunction with the second embodiment, the deaeration may be suspended and the processing for calculating the dissolved oxygen concentration after the suspension may be performed as discussed in this embodiment.
As described above, according to this embodiment, in the case where the print command is received during the execution of deaeration operation while not performing print operation, the deaeration is suspended and the processing for calculating the dissolved oxygen concentration after the suspension is performed. This processing makes it possible to suppress generation of the time for causing the user to stand by since print operation is started without having to wait for completion of deaeration operation. Moreover, the dissolved oxygen concentration after the suspension is calculated even in the case where the deaeration is suspended. Accordingly, it is possible to calculate the dissolved oxygen concentration appropriately in the subsequent processing as well.
This embodiment discusses an aspect of contracting the bubble in the flow path (inside the flow path of the print head 8 in particular) by performing circulation instead of performing the temperature control of the print head 8 after the execution of deaeration operation described in each of the aforementioned embodiments.
As shown in
Here, the saturated dissolved oxygen concentration becomes generally higher at the environmental temperature where the printing apparatus 1 is installed as compared to the temperature at 40° C. in the flow path inside the print head 8 subjected to the temperature control. In other words, the saturated dissolved oxygen concentration becomes higher in the case where ink is put into circulation at the temperature near the environmental temperature without subjecting the print head 8 to the temperature control. As a consequence, a threshold line indicating whether the bubbles are contracted or expanded becomes higher (by shifting rightward) as shown in
For this reason, in this embodiment, the bubbles in the flow path inside the print head 8 or in other circulation flow paths are contracted by putting ink with the reduced dissolved oxygen concentration after deaeration operation into circulation in the state of not performing the temperature control of the print head 8 after performing deaeration operation.
As described above, according to this embodiment, it is possible to enhance the effect of contracting the bubbles in the flow path inside the print head 8 by executing circulation operation without performing the temperature control of the print head 8 after execution of deaeration operation at a predetermined timing.
This embodiment is related to an aspect of performing circulation operation without performing the temperature control of the print head 8 after deaeration operation in order to achieve contraction of the bubbles in the flow path inside the print head 8 as described in the fifth embodiment. In the following, this circulation will be referred to as “bubble removal circulation”. This embodiment discusses the aspect in which, in the case where deaeration operation is executed in the course of print operation, the bubble removal circulation is executed after completion of print operation instead of executing the bubble removal circulation immediately after completion of deaeration operation. If the bubble removal circulation is performed immediately after completion of deaeration operation being executed in the course of print operation, the time for causing the user to stand by is increased because print operation will not advance to completion until the bubble removal circulation is completed. Accordingly, the bubble removal circulation is performed in this embodiment in the state where print operation is completed.
In S1830, the print controller 202 determines whether or not the bubble removal circulation flag is set. The processing proceeds to S1831 if the bubble removal circulation flag is set. Otherwise, the processing is terminated. In S1831, the print controller 202 executes circulation operation (the bubble removal circulation) without performing the temperature control of the print head. Then, the print controller 202 resets the bubble removal circulation flag. Here, if the dissolved oxygen concentration G(t) after print operation exceeds the second threshold in S1312, the processing proceeds to the S1820 through the processing in S1313 and S1314. In S1820, the print controller 202 executes circulation operation (the bubble removal circulation) without performing the temperature control of the print head.
As described above, this embodiment is designed to memorize the necessity of the bubble removal circulation in the case where deaeration operation is performed in the course of print operation, and to execute the bubble removal circulation after completion of print operation instead of executing the bubble removal circulation immediately after deaeration operation. Accordingly, as a consequence of postponing execution of the bubble removal circulation to a point after completion of print operation, this embodiment can reduce the time for causing the user to stand by due to the bubble removal circulation.
While this embodiment has been described based on the third embodiment, this embodiment may be combined with any other embodiments. For example, this embodiment may be combined with the fourth embodiment.
This embodiment discusses an aspect in which, in the case where the print command is received during bubble removal circulation operation, print operation is performed on a priority basis while suspending bubble removal circulation operation. Moreover, information (referred to as a suspension history) indicating suspension of bubble removal circulation operation is stored and a threshold used for determination as to whether or not it is appropriate to execute deaeration operation is changed depending on the suspension history. To be more precise, in the case where the suspension history is present, the bubble removal circulation has not been sufficiently performed yet. Accordingly, the threshold used for determination to execute upcoming deaeration operation is reduced so as to execute the bubble removal circulation earlier by moving up the timing for the deaeration.
The processing from S2001 to S2006 is the same as the processing from S901 to S906 in
In S2010, the print controller 202 determines whether or not the suspension history is present. The processing proceeds to S2011 in the case where the suspension history is present. Otherwise, the processing proceeds to S2014. The processing from S2011 to 52013 is the same as the processing in S908, S909, and S1810 in
In the case where the suspension history is not present, the print controller 202 performs processing for comparing the dissolved oxygen concentration G(t) with the first threshold in S2014. The processing proceeds to S2011 in the case where the dissolved oxygen concentration G(t) exceeds the first threshold. Otherwise, the processing proceeds to S2015. The processing in S2015 is the same as the processing in S910. Meanwhile, the processing for terminating print operation in S2016 subsequent to S2015 is the same as the processing in S911.
In S2020 subsequent to the processing for terminating print operation in S2016, the print controller 202 determines whether or not the dissolved oxygen concentration G(t) exceeds the fourth threshold. The processing proceeds to S2021 in the case where the dissolved oxygen concentration G(t) exceeds the fourth threshold. Otherwise, the processing proceeds to S2030. The fourth threshold is a threshold used for the determination after print operation, which has a lower value than the third threshold used for the determination in the course of print operation as has also been described in the second embodiment. In the meantime, the fourth threshold has a lower value than the second threshold used for the determination in the case where the suspension history is not present as will be described later.
In S2021, the print controller 202 determines whether or not the suspension history is present. The processing proceeds to S2022 in the case where the suspension history is present. Otherwise, the processing proceeds to S2025. The processing in S2022 and S2023 is the same as the processing in S1313 and S1314. Following S2023, the print controller 202 executes the bubble removal circulation in S2024. Specifically, the print controller 202 executes the bubble removal circulation without performing the temperature control of the print head 8. The processing in S2024 corresponds to the processing in the flowchart described with reference to
As described above, in this embodiment, the determination processing using the threshold (the fourth threshold) lower than the threshold (the second threshold) applicable to the case where the suspension history is not present is performed even at the time of completion of print operation as with the point in the course of print operation. In other words, if there is the suspension history, this embodiment is designed to perform the processing for moving up the timing for the deaeration and moving up the timing for bubble removal circulation operation.
In the case where the suspension history is not present as a result of the determination in S2021, the print controller 202 performs processing for comparing the dissolved oxygen concentration G(t) with the second threshold in S2025. The processing proceeds to S2022 in the case where the dissolved oxygen concentration G(t) exceeds the second threshold. Otherwise, the processing is terminated.
In the meantime, if the dissolved oxygen concentration G(t) does not exceed the fourth threshold in S2020, the print controller 202 performs determination in S2030 as to whether or not the bubble removal circulation flag is set. The processing proceeds to S2031 in the case where the bubble removal circulation flag is set, where bubble removal circulation operation shown in
As described above, in the case where the print command is received during bubble removal circulation operation, this embodiment performs print operation on the priority basis so as to reduce the time for causing the user to stand by. In the meantime, since the bubble removal circulation has not been completed, it is possible to move up the timing for the deaeration so as to execute the bubble removal circulation earlier by reducing the threshold for determining the timing for the upcoming deaeration.
The respective embodiments described above have discussed the aspect in which the dissolved oxygen concentration in ink in the circulation flow path mainly including the sub-tank 151 and the print head 8 is calculated to determine the timing for the deaeration. In the printing apparatus 1, if ink inside the sub-tank 151 is reduced, extra ink is supplied from the main tank 141 into the sub-tank 151. In other words, ink having the saturated dissolved oxygen concentration at the environmental temperature is supplied into the sub-tank 151. Accordingly, in the case where ink is supplied from the main tank 141, it is preferable to calculate the dissolved oxygen concentration G(t) after the supply while considering an ink amount I supplied from the main tank 141 and then to update the dissolved oxygen concentration G(t) in the RAM 204. To be more precise, this dissolved oxygen concentration G(t) may be calculated in accordance with the following Formula 7:
G(t)=(G(t−1)×(200−I)+Gs×I)/200 (Formula 7).
The respective embodiments described above have discussed oxygen as the example of the dissolved gas. However, a gas other than oxygen may be dissolved instead. Specifically, the dissolved oxygen concentration (the amount of dissolved oxygen) to be calculated may be replaced by a dissolved gas concentration (an amount of dissolved gas) applicable not only to oxygen but also to various gases soluble to ink. That is to say, the present invention is applicable to an aspect of calculating the amount of dissolved gas and comparing the amount of the dissolved gas with a threshold.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-189630, filed Oct. 5, 2018, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2018-189630 | Oct 2018 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 17/328,190, filed on May 24, 2021, which is a continuation of U.S. patent application Ser. No. 16/576,886, filed on Sep. 20, 2019, which claims the benefit of and priority to Japanese Patent Application No. 2018-189630, filed on Oct. 5, 2018, each of which is hereby incorporated by reference herein in their entirety.
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Number | Date | Country | |
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20230234370 A1 | Jul 2023 | US |
Number | Date | Country | |
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Parent | 17328190 | May 2021 | US |
Child | 18086750 | US | |
Parent | 16576886 | Sep 2019 | US |
Child | 17328190 | US |