Patent Application
20090289974
The present invention relates to an inkjet printing apparatus and a method of controlling the apparatus, and more specifically to an inkjet printing apparatus having a unit for generating a pressure for processing performed within the apparatus by making use of the pressure and a method of controlling the apparatus.
An inkjet printing apparatus is used for printing an image on a printing medium by ejecting ink from a printing unit (a printing head), and has the advantage that downsizing of the printing unit is easy and an extremely fine image can be printed at a high speed. Furthermore, because printing can be performed even on plain paper without needing any specific processing, the inkjet printing apparatus also has the advantage that the running cost is low. In addition, there are the advantages that the inkjet printing system is a non-impact printing system and therefore noises are small, and that the printing system can easily be applied to applications for printing color images using multiple color inks.
In the inkjet printing apparatus, often a pressure is utilized for carrying out processing within the apparatus. (Refer to, for instance, Patent Documents 1 to 3).
For instance, in printing apparatuses in which an ink is successively supplied from an ink storage section (an ink tank section) in response to a printing operation (ejection of ink), there are some apparatuses in which, when no ink is remained in an ink tank by printing, the ink tank is exchanged with a new one. In this case, to again fill an ink supply path up to the printing head with an ink, processing for sucking the ink is performed by applying a pressure (a negative pressure) lower than the atmospheric pressure to a face of the printing head (referred to as “ejection face” hereinafter) on which ink ejection openings are provided.
Furthermore, there are inkjet printing apparatuses in which a cleaning unit (also referred to as “restoring unit”) for cleaning a printing head is provided for obtaining excellent image quality by maintaining or restoring the ink ejecting operation in or to the stable state. This cleaning unit has mainly two mechanisms. One of the mechanisms is a wiping mechanism for wiping off dust, or droplets of water or ink deposited on the ejection face, and this mechanism relatively moves a wiping member (also referred to as “blade” or “wiper”) made of an elastic material such as urethane rubber and having a plate-like form while the wiping member is contacted to the ejection face. Another one is a mechanism for resolving clogging caused by fixation of ink inside an ejection opening or for any other reason, and a pressure is used for this mechanism. For instance, clogging is resolved by applying a negative pressure to the ejection face to forcibly discharge the ink from the ejection opening.
[Patent Document 1] Japanese Patent Laid-Open No. 2000-118000
However, there are several problems as described below in the conventional type of inkjet printing apparatuses having a pressure generating unit.
Various types of pumps such as a tube pump, a cylinder pump, a bellows pump, or a diaphragm pump are generally used as the pressure generating unit. When any of the pumps is driven by a general drive mechanism, changes in the generated pressure are not in the direct proportional relation to a driving time as expressed by a linear expression, but in the step-by-step or other irregular states, which means that pulsation inevitably occurs.
For instance, the tube pump has a member having a curved surface along which at least a portion of a tube, the portion being flexible, is aligned and supported thereon, a roller capable of pressing the flexible tube to the member, and a rotatable roller support member for supporting the roller. In this configuration, when the roller support member is rotated in a predetermined direction, the roller moves on the curved surface while pressing (squeezing) the flexible tube. When the negative pressure generated in association with the operation described above is applied to the ejection face, ink can be sucked from the ejection opening. In the tube pump having the configuration as described above, even when a rotational angular speed of a motor or the like as a driving power source or the roller support member connected to the motor or the like is constant, a rate of changes in a pressure p against a time t (δ p/δ t) changes.
On the other hand, when ink is filled in a printing head, or when clogging caused by fixation of ink or for other reasons is to be resolved, a pressure larger than a predetermined value or an ink discharge rate higher than a predetermined rate is required. In this case, however, when the negative pressure is too high, an ink supply rate in an ink supply path from an ink tank up to a nozzle is inadequate, and sometimes ink supply can not be performed smoothly, which is disadvantageous. Although an quantity of discharge ink is in proportion to a generated pressure, but in a case of the tube pump described above, even if the roller squeezes it by only by a constant angle, the quantity of discharged ink varies according to a phase of the roller. Because of the phenomenon, there occur the troubles, for instance, that ink is insufficiently filled, that the cleaning capability becomes unstable, or that the ink is excessively consumed and the running cost disadvantageously increases.
For the reasons as described above, for optimizing the processing performed in the apparatus, high precision control is required for a pressure generated by the pressure generating unit and a discharge rate of ink.
To overcome this problem, in the conventional technology, a mechanical sensor is provided for detecting a phase of the pump, and operations of the pump are controlled according to the detected pump phase. For instance, in the tube pump, a flag is provided in a rotary section of the pump for detecting a phase of a roller, and also a unit for detecting a roller phase with a sensor such as a photo interrupter is provided therein. Therefore, in the inkjet printing apparatus based on the conventional technology, the cost increases and size of the apparatus becomes larger in association of provision of a specific pump phase detecting unit.
An object of the present invention is to make stable a performance of a pressure generating unit without the need of providing a specific detecting unit such as a mechanical sensor.
To achieve the object described above, the present invention provides an inkjet printing apparatus using a printing head for ejecting ink and having a pressure generating unit for generating a pressure to perform a processing to move ink by applying the pressure to the printing head, the inkjet printing apparatus comprising:
Furthermore, the present invention provides a method of controlling an inkjet printing apparatus using a printing head capable of ejecting ink and also comprising a pressure generating unit for generating a pressure to perform a processing to move the ink by applying the pressure to the printing head and a DC motor as a driving source for the pressure generating unit, the method comprising the steps of:
The present invention employs a control system in which an electric power supplied to a motor is changed according to load fluctuations and a phase of a pressure generating unit (pump) is determined based on a result of detection of the supplied power. With the configuration described above, it is possible to manage a pressure generated by the pressure generating unit and a discharge rate of ink with a low-cost configuration not requiring any specific unit for detection.
The present invention is described in detail below with reference to the drawings.
An inkjet printing apparatus (also referred to simply as “printing apparatus” hereinafter) according to a first embodiment of the present invention with reference to
The printing apparatus 1 according to the embodiment has a paper feed section 2, a paper conveying section 3, a carriage section 5, a paper discharge section 4, a cleaning section 6, a printing head 7, and an exterior and electric section.
The paper feed section 2 has a pressure plate 21 on which sheet-like printing media (referred to as “sheets” hereinafter) are stacked, a paper feed roller 28 for feeding the sheet, a separation roller 241 for separating the sheets one by one, and other components are mounted on a base 20. Although not shown in the figure, a paper feed tray for holding the stacked sheets is mounted on or around the base 20.
The paper feed roller 28 feeds the sheet in cooperation with the separation roller described below. A driving force is transmitted to the paper feed roller 28 from a DC motor 69 (which is commonly used with a cleaning section described below. This component is referred to as an AP motor hereinafter) provided in the paper feed section 2 via a transmission mechanism including a gear train. A gear in the transmission mechanism is provided with an AP encoder for detecting a rotational speed so that the paper feed roller 28 is controlled in the closed loop according to a result of the detection. Namely, the PWM value control for a current is effected for controlling a power supply to the AP motor, and a rotational speed of the paper feed roller 28 is controlled according to the PWM value.
A movable side guide 23 is movably provided on the pressure plate 21 to restrict a stacking position for the sheets. The pressure plate 21 can pivot around a rotary shaft connected to the base 20, and is urged toward the paper feed roller 28 by a pressure plate spring 212. Provided at a section of the pressure plate 21 facing against the paper feed roller 28 is a separation sheet 213 made of a material having a high friction coefficient for preventing a plurality of the sheets from being fed together when a number of the stacked sheets becomes smaller. The pressure plate 21 can be contacted to and detached from the paper feed roller 28 by a pressure plate cam not shown in the figures.
Furthermore, on the base 20, a separation roller holder 24 with the separation roller 241 made of rubber or the like for separating the sheets one by one is rotatably provided around a rotary shaft provided on the separation base 20. The separation roller holder 24 is urged toward the paper feed roller 28 by a separation roller spring not shown. A clutch spring (not shown) is attached to the separation roller 241, and a load larger than a predetermined value is applied, a section to which the separation roller 241 is attached can rotate. In addition, the separation roller 241 can be abutted on or separated from the paper feed roller 28. Positions of the pressure plate 21, the separation roller 241, and other components are detected by an automatic sheet-feed sensor 29 (referred to as ASF sensor hereinafter).
The paper conveying section 3 is mounted on a chassis 11 made of an upwardly bent plate The paper conveying section 3 has a conveying roller 36 for conveying the sheet and a PE sensor 32. A surface of a metal shaft of the conveying roller 36 is coated with microparticles of ceramics, and metallic portions at both ends of the shaft are supported by bearings 38 attached to the chassis 11.
A plurality of pinch rollers 37 are in contact with the conveying roller and moves in association with movement of the conveying roller 36. The pinch roller 37 is held by a pinch roller holder 30, and when the pinch roller holder 30 is urged by a pinch roller spring 31, the pinch roller 37 is pressed to the conveying roller 36, thus a force for conveying the sheet being produced. A rotary shaft of the pinch roller holder 30 is supported by a bearing mounted on the chassis 11, and rotates around the bearing.
The conveying roller 36 is driven by transmitting rotation of a conveying motor 35 which is a DC motor via a timing belt 351 to a pulley 361 provided on a shaft of the conveying roller 36. Furthermore, provided on the shaft of the conveying roller 36 is a code wheel 362 having markings thereon with the pitch of 150 to 300 lpi (line/inch). On the other hand, an encoder sensor 363 for reading the marking is attached to the chassis 11 at a position adjoining the code wheel 362. With the configuration described above, a conveying amount of the sheet by the conveying roller 36 can be detected.
An area in the downstream side in a direction in which the sheet is conveyed by the conveying roller 36 is scanned by the printing head 7 for forming an image based on image information.
Ink tanks for the inks are mounted in the printing head 7 capable of ejecting each of the inks. The ink tanks can be exchanged with new ones respectively. The printing head 7 may have an element (heater) for generating thermal energy to cause film boiling of the ink as an energy used to eject the ink. In association with pressure changes generated by growth or shrinkage of a bubble caused by the film boiling, the ink is ejected from a ejection opening 70 of the printing head 7 to form an image on a sheet.
The carrier section 5 has a carriage 50 on which the printing head 7 is mounted. The carriage 50 is supported by a guide shaft 52 extending in a direction perpendicular to the direction in which the sheet is conveyed, and a guide rail 111 holding a rear end of the carriage 50 for maintaining a clearance between the printing head 7 and the sheet. The guide shaft 52 is mounted to the chassis 11, while the guide rail 111 may be formed integrally with the chassis 11.
The carriage 50 is driven by the carriage motor 54 mounted on the chassis 11 via the timing belt 541. The timing belt 541 is stretched between a pulley 542A attached to a shaft of the motor 54 provided at an end of the scanned area and an idle pulley 542B provided at another end of the scanned area. Furthermore, a code strip 561 having the marking with the pitch of 150 to 300 lpi is provided in parallel to the timing belt 541. On the other hand, an encode sensor not shown for reading the marking is mounted on the carriage 50. With the components, it is possible to detect a position of the carriage 50 or the printing head 7 in the scanning direction. In addition, a flexible board 57 for transmitting signals from an electric board not shown to the printing head 7 is provided on the carriage 50.
In the configuration described above, when an image is to be formed on the sheet, the rollers 36 and 37 convey the sheet for setting at a line on which the image is to be formed (to a position in the conveying direction of the sheet). Then, the carriage 50 is moved (for scanning) by the carriage motor 54, with the printing head 7 facing against the potion at which the image is to be formed. In this process, the printing head 7 ejects ink to the sheet according to signals transmitted from an electric board provided on the carriage, thus an image being formed.
The paper discharge section 4 has two paper discharge rollers 40, 41, spurs which contact the rollers 40, 41 with a predetermined constant pressure respectively and rotate in association with rotation of the paper discharge rollers 40 and 41, a gear train for transmitting motion of the conveying roller 36 to the paper discharge rollers 40 and 41.
The paper discharge rollers 40 and 41 are attached to a platen 34. A driving force to the paper discharge roller 41 is transmitted from the paper discharge roller 40 via an idle gear.
The spur 42 is a body in which a circular and thin plate made of, for instance, SUS with a plurality of convex portions provided on the circumferential portion thereof and a resin portion are integrated. A plurality of spurs 42 are attached to a spur holder 43. This attachment is done by a spur spring provided in the rod-like state. A spring force of the spur spring makes it possible for the spurs 42 to contact the paper discharge rollers 40 and 41 with a predetermined constant pressure respectively. With the configuration described above, the spurs 42 can rotate following rotations of the two paper discharge rollers 40 and 41.
With the configuration described above, the sheet with the image formed thereon in the carriage section 5 is held in a nip portion of the paper discharge roller 41 and the spur 42 and is conveyed or discharged.
The cleaning section 6 in this embodiment comprises, as shown in
A driving force for the cleaning section 6 is transmitted from the AP motor 69 via a drive gear train. The cleaning section 6 is so constructed that the pump 60 works when a one-way mechanism provided in the drive gear train rotates in one direction, and a main cam 63 rotates to move the blade 62 or to lift up/down the cap 61 when the one-way mechanism rotates in another direction. Cams or arms provided at appropriate portions of the blade 62 and the cap 61 are connected to the main cam 63, so that the blade 62 and the cap 61 can carry out respective operations when the main cam 63 operates. A position of the main cam 63 can be detected by a position detector sensor 64 such as a photo interrupter.
When printing an image, ink droplets ejected from the ejection opening include not only main ink droplets involving in the printing operation, but also fine ink droplets. The fine ink droplets may be adhered around the ejection opening on the ejection face. Furthermore, also when ink is leaked from the printing head during the sucking operation described below, the ink is often adhered around the ejection opening. The adhered ink pulls the ejected main ink droplets to cause deflection of the ink ejecting direction, namely to prevent the main ink droplets from going straight ahead. In this embodiment, the blade 62 is provided as a component of the cleaning unit to overcome the problem. The blade 62 moves in a direction perpendicular to the scanning direction of the carriage 5 while the cap 61 is moving downward, and slidably contacts the ejection face to clean (wipe) the ejection face of the printing head 7. It is to be noted that the blade 62 may have two blade sections for wiping two ejection portions respectively and a blade section for wiping the entire surface including two ejection portions.
The ink stored in the cap 61 because of the sucking or preliminarily ejecting operation as described above can be transferred to an wasted ink storage section not shown via two sucking tubes 671 and 672 by activating the pump 60.
In
A specific configuration and operations of the pump 60 as a unit for generating a negative pressure is described below with reference to
A roller holder 205 is supported on a roller wheel 203 which rotates when driven by the AP motor 69. A roller 209 for squeezing the tube is supported by the roller holder 205 and is urged in the radial direction to press the tube by a compression spring 208 provided between the roller wheel 203 and the roller holder 205.
A cam section 211 is formed for moving the roller 209 in the radial direction and also for controlling a position of the roller 209 in the radial direction. An end portion 211a of the cam section 211 controls the roller 209 at a position in the radial direction at which the roller 209 presses the tube to made internal walls of the tube closely contact each other (so that the roller 209 squeezes the tube to generate a negative pressure) (Refer to
It is also to be noted that a tube 671 is arranged in a pump base 207 by 360 degrees or more. Namely, there are two positions where the same sucking tube is pressed by the roller 209 in a portion of the pump base 207.
A configuration of a main portion of the control system in the printing apparatus having the configuration as described above and control operations thereby are described below with reference to
In
Reference numeral 1750 denotes a control section, which has the following sections. In the control section 1750, reference numeral 1701 denotes an MPU, which controls each section of a printer according to a control program corresponding to the processing sequence described in reference to
Reference numerals 1705, 1706, and 1707 denote motor drivers for driving the AP motor 69, the conveying motor 35, and the carriage motor 54 respectively. Especially, the AP motor, which is a DC motor, is under the current PWM control to keep the rotational speed constant, and the control circuit may be included in the motor driver 1705. Furthermore, it is allowable for the motor driver to include a circuit for detecting changes in the current values associated with fluctuations in load.
Furthermore, the control section 1750 transmits print data to the printing head 7. In addition, required sensors 1800 are connected to the control section. In this embodiment, however, a sensor for detecting a phase of a pump is not provided.
As described above, a source of a driving force for the pump 60 in this embodiment is the AP motor which is a DC motor. Therefore, in this embodiment, to keep a rotational speed of the AP motor constant according to the detection result by the AP encoder in a state a drive voltage is constant, the current PWM control is employed for changing an applied power in response to load fluctuations.
In this graph, area A indicates the state in which the roller 209 moves from the position 211b where internal walls of the tube are separated from each other to the position 211a where the internal walls of the tube closely contact each other.
Area B indicates the state in which the roller 209 starts squeezing the tube 671, and the PWM value becomes larger rapidly to keep the rotational speed constant in response to increase of the load.
Area C indicates the state in which the roller 209 squeezes two portions of the tube. In this state, a deforming rate of the tube becomes smaller as compared to that in the area B in which the roller 209 squeezes only one portion of the tube, and at the same time a deflection rate of the compression spring 208 increases, so that a rotating load increases and also the PWM value becomes larger (state G).
In area D, the roller 209 rapidly returns from the state where the roller 209 squeezes two portions of the tube to the state where the roller 209 squeezes only one portion of the tube, so that the rotating load rapidly drops from the elevated state in state G to a level equivalent to that in area B. In this step, the PWM value once overshoots to a value lower than a value equivalent to that in area B (state H), and then returns to the value equivalent to that in area B.
Area E and area F indicate phases advanced from those in area C and area D by 360 degrees respectively, and the states are equivalent to those in area C and area D.
Therefore, by setting the PWM value when the roller 209 squeezes only one portion of a tube as shown in
To further improve the precision, the configuration may be employed in which a phase of the roller or the pump is determined when a point where a PWM value higher than the threshold A2 is generated (state G) is detected twice with a phase lag of about 360 degrees, namely when both of area C and area E in
Furthermore, the smallest value of the current PWM value associated with rapid increase in a rotating load (state H) appears immediately after the largest value of the PWM value higher than the threshold A2, and therefore the same effect can be obtained by detecting the smallest value of the current PWM value to determine a phase of the roller or the pump.
A representative control sequence for driving the pump is described below with reference to
At first, in step S101, the cap 61 is closely contacted to a ejection face of the printing head 7 for capping, and in step S103, the atmospheric communicating valve 65 is opened. Then in step S105, the pump is driven, and high lord phases at two areas (area C and area E) associating a phase lag of about 360 degrees are detected as described above to determine a phase of the roller or the pump. Then rotation of the roller is stopped at a desired phase in step S107 based on the determined phase. Then in step S109, the atmospheric communicating valve 65 is closed, and in step S111, the roller is rotated by a predetermined angle while pressing the tube for cleaning (sucking).
It is to be noted that the control sequence can also be applied in each of the embodiments described below.
A second embodiment of the present invention is described below with reference to
As described above, to optimize the processes performed in a printing apparatus for resolving clogging or for sucking ink for filling, it is required to manage a pressure generated by a pressure generating unit and a discharge rate extremely precisely. To achieve the object, in an inkjet printing apparatus having a plurality of pump elements, it is necessary to detect phases of the plurality of pump elements at positions for generation of a negative pressure, and also to determine each of the phases. When power sources, phase detection sensors, load fluctuation detecting units and the like are provided for the plurality of pump elements respectively, size of the printing apparatus becomes disadvantageously larger and the cost also disadvantageously increases.
In the second embodiment of the present invention, the configuration described below is employed. At first, the configuration is employed in which a first roller 811 constituting one of the two pump elements a second roller 812 constituting another pump element for establishing a plurality of negative pressure generating positions are rotated in the same direction. Furthermore, the first roller 811 and the second roller 812 are located at positions offset against the rotating direction by an angle larger than 0 degree and smaller than 180 degrees. In the example shown in
When the dual sucking pump is constructed such that the two rollers presses different tubes respectively, the tubes corresponding to the roller 811 and the roller 812 are arranged in the direction perpendicular to the drawing. In
In the configuration according to the second embodiment of the present invention, when the common DC motor is driven for actuating the plurality of rollers, the current PWM value as shown in
In
Area B indicates the state in which the first roller 811 and the second roller 812 have started to squeeze the tube 814, and in this state, the PWM value rapidly rises to a required level for keeping the speed constant in response to increase of the load.
Area C indicates a state the first and second rollers have moved to positions 811a and 812b shown by the broken line in
In area D, to rapidly return from the state where the second roller 812 squeezes two portions of the tube to the state where the second roller 812 squeezes only one portion of the tube, the rotating load lowers to the level equivalent to that in area B where the first and second rollers squeeze only one portion of different tubes respectively. In this step, the PWM value once overshoots a value lower than that equivalent to that in area B (state H1), and then again returns to the value equivalent to that in area B.
Area E indicates the state where the first roller 811 having a phase lag of about 90 degrees from the second roller 812 simultaneously squeezes the tube at two portions and the current PWM value is high like in area C (state G2).
In area F, the first roller 811 rapidly returns from the state where the roller simultaneously squeezes two portions of the tube to the state where the roller squeezes only one portion of the tube, and therefore the rotating load lowers to a value equivalent to that in area B and area D in which the first and second rollers squeeze the tubes at only one portion respectively. In this step, the PWM value once overshoots to a value lower than that in area B (state H2), and then again returns to that equivalent to that in area B and area D.
The section from area C to area F in
Because of the configuration as described above, the phase detection can be performed as described below. Namely two threshold values of A1 and A2 are set, and A1 is the PWM value when the first roller 811 and the second roller 812 squeeze tubes at one portion respectively, while A2 is the PWM value when either one of the pump rollers squeezes a tube at two portions simultaneously. Furthermore, times when the current PWM value exceeds A2 while the tube pump rotates once (by 360 degrees) and a time or the rotational amount of the motor from a point of time when the current PWM value is exceeded once until a point of time when a value exceeding the current PWM value A is again detected are recorded.
In
As described above, with the second embodiment of the present invention, even when a plurality of pump elements are provided, it becomes possible to precisely manage a generated pressure and a discharge rate without the need of providing any specific sensor or the like to cope with the plurality of pump elements.
It is to be noted that, even when T1 and T2 after the pump is rotated twice or more are employed, the same effect is obtained.
Furthermore, the same effect is obtained by determining a point of time for starting measurement of T1 and T2 or duration of the measurement based on the minimum value (state H1 and state H2).
Although a case of the dual sucking pump was described above for convenience as an example of the second embodiment of the present invention, the same effect can be obtained by applying the same idea to a sucking pump system comprising three or more pump elements.
A third embodiment of the present invention is described below with reference to
A configuration similar to that in the second embodiment is employed in the third embodiment, but the third embodiment is different from the second embodiment in the point that a first roller 821 and a second roller 822 are located out of alignment by about 180 degrees in the rotating direction. Furthermore, a projection 824 for generating load fluctuations is provided at a position where the projection 824 acts only to the first roller 821 in the inner side from a pump base 823. This projection 824 is located at a position displaced by a certain angle in the rotational direction of the first roller 821 from a tube-overlapped position by arranging the tube over an angle of more than 360 degrees in the pump base 823. Furthermore this projection 824 does not act to the second roller 822. Other points are the same as those in the second embodiment.
In the configuration according to the third embodiment of the present invention as described above, when a common DC motor for actuating a plurality of rollers is driven, the current PWM value as shown in
In
Area B indicates the state where the first roller 821 and the second roller 822 have started squeezing the tube 825 respectively, and a PWM value required to keep the speed constant in response to increase of the load rapidly becomes higher.
Area C indicates the state where the first and second rollers have displaced to the position 821a and the position 821b shown by the broken lines in
Area D, because the first roller 821 rapidly returns to the state where the first roller 821 squeezes the tube at two portions to the state where the first roller 821 squeezes the tube at one portion, the rotating load rapidly drops to a level equivalent to that area B where the first and second rollers squeeze the tube only at one portion respectively. In this step, the PWM value once overshoots to a value lower than that in area B (state H1), and then again returns to the same PWM value as that in area B. Furthermore, in area D, the first roller 821 moves from a position where the first roller 821 squeezes one portion of the tube and rides on the projection 824 provided in the pump base 823. In this step, because a deflection rate of the spring increases in proportion to a height of the projection 824, and also the PWM value becomes higher (state G6). When fluctuations of the load to the DC motor generated by the projection 824 is sufficiently large enough to perform the detection according to the third embodiment, there is no specific restriction over a height of the projection 824. However, to suppress the load generally applied to the DC motor as much as possible, it is desirable to set a height of the projection 824 so that fluctuations of the load become smaller than those in the state where the tube is squeezed at two portions simultaneously. Namely, it is desirable that a height of the projection 824 inside the pump base 823 provided only for the first roller 821 is set so that the current PWM value detected when the first rollers 821 rides on the projection is larger than the value A1 but is smaller than the value A2.
Area E indicates the state where the second roller 822 having a phase lag of about 180 degrees from the first roller 821 are squeezing a tube at two portions, and in this state, the current PWM value is high like in Area C (state G).
In area F, the second roller 822 rapidly return from the state where the roller squeezes the tube at two portions simultaneously to the state where the roller squeezes the tube only at one portion thereof, and therefore, the rotating load drops to that in the state where the first and second rollers squeeze the tube only at one portions respectively. In this step, the current PWM value once overshoots to a value lower than the PWM value in area B (state H2), and then again returns to the PWM value equivalent to that in area B.
A zone from area C to area F in
Because of the configuration as described above, the phase detection can be performed as described below. Namely two threshold values of A1 and A2 are set, and A1 is the PWM value when the first roller 821 and the second roller 822 squeeze tubes at one portion respectively, while A2 is the PWM value when either one of the pump rollers squeezes a tube at two portions simultaneously. In the configuration as described above, when the tube pump is rotated once or more, there occur the case in which values larger than A2 are detected twice successively, and the case where a value larger than A2 but smaller than A2 is detected at least once. Therefore, it can be determined that the former state in which values larger than A2 are detected twice successively is the state where the second roller 822 squeezes the tube at two portions thereof. Alternatively, it can be determined that, when a value smaller than A2 but is larger than A1 is detected and then a value larger than A2 is detected, the second roller 822 is squeezing the tube at two portions thereof.
As described above, even when the first roller and the second roller are located with a displacement of 180 degrees against the rotating direction, a generated pressure and a discharge rate can be managed with high precision without the need of providing specific sensors corresponding to the rollers respectively.
It is to be noted that the same effect can be obtained even when the pump is rotated twice or more.
Also the same effect can be obtained by determination is made based on the minimum value (like in state H1 and state H2).
The description above is based on the configuration in which the projection 824 acting only to the first roller 821 is provided, but also the configuration is allowable in which the projection 824 acts only to the second roller 822. In addition, although the third embodiment of the present invention is described above assuming a case in which a dual sucking pump is used, the same effect can be obtained by applying the same idea even in a configuration in which a triple or more multiple pump system is employed.
Furthermore, although the projection 824 is provided as an element for fluctuating a load to be applied to a tube pump, but such a unit may be constructed separately from a tube pump, if the unit can cause a change in a load to the DC motor as a source of power for the tube pump in synchronism to rotation of the tube pump.
Descriptions of the first to third embodiments above are based on the configuration in which a flexible tube is arranged in the angular range of 360 degrees or more, and each roller can squeeze the tube in the entire area. However, the present invention can also be applied to a configuration in which an operation for squeezing the tube is performed within an angular range of less than 360 degrees.
In the embodiments described above, the present invention is applied to a configuration in which a tube pump is used as a pressure generating unit. However, the present invention can be applied to a configuration, for example, in which a bellows pump is used as a pressure generating unit. In addition, the processing making use of a pressure is not limited to utilization of a pressure lower than the atmospheric pressure (a negative pressure) like in the embodiments, but a pressurizing force may be utilized. For instance, the configuration is allowable in which ink is forcibly discharged from a ejection opening by pressurizing a ink supply system to a printing head. Furthermore, the processing for forcibly discharging ink may be performed either for resolving clogging at the ejection opening, or for intruding air and completely discharging ink in the printing head for transport or for exchanging the ink with one having a different color.
In the embodiments described above, the present invention is applied to the so-called serial type of inkjet printing apparatus. However, the present invention can effectively be applied to an inkjet printing apparatus using the so-called full line type of printing head in which nozzles are arranged corresponding to the full width of a printing medium.
Furthermore, there are various types of processing making use of a pressure, and the present invention may be applied to any type of processing so long as a pressure generating unit is used for carrying out at least one of the various types of processing. For instance, the present invention can effectively be applied to a configuration in which a pressure generating unit is used for carrying out one or more of the various types of processing, namely for cleaning a printing head, for filling ink in the printing head, for forcibly discharging ink from the printing hear, or for any other similar purpose.
In addition, there are various types of ink ejecting systems applicable to the inkjet printing apparatus, and it is allowable in the present invention to employ a configuration in which a heater for generating heat is used to cause film boiling of ink when energized as described above, or a configuration in which an electro-mechanical energy transducer element such as a piezoelectric element is used.
Furthermore, in the embodiments described above, the present invention is applied to an inkjet printing apparatus using black, cyan, magenta, and yellow inks, but it is needless to say that the number of and types of color tones such as colors and density may be selected according to the necessity.
Furthermore, numerical values concerning angles or the like employed in the embodiments are only for the purpose of exemplification, and it is needless to say that the present inventions is not limited to the numerical values.
This patent application is to claim priority based on Japanese Patent Application No. 2005-310142 filed on Oct. 25, 2005 as well as on Japanese Patent Application No. 2006-288738 filed on Oct. 24, 2006, and the patent applications are included in this specification by referring thereto.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-310142 | Oct 2005 | JP | national |
| 2006-288738 | Oct 2006 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2006/321289 | 10/25/2006 | WO | 00 | 9/26/2008 |
