1. Field of the Invention
This invention relates to an inkjet printing apparatus and a printing method for reciprocating a print head in the main scan direction crossing the direction of feeding a print medium so as to print an image.
2. Description of the Related Art
In a printer that ejects ink drops from nozzles of the print head to form dots on a print medium in order to print an image, filling a certain area with a single color requires printing of dots in the print-required area at a high print density. In such a case, the ejection of a large amount of ink raises the possibility of printing of a blurred outer edge of the print-required area because the ink spreads beyond the print-required area. To solve this disadvantageous problem, Japanese Patent Laid-Open No. 2003-011337 discloses a technique of using ink having relatively high permeation properties (hereinafter referred to as “high permeation ink”) to form dots in the interior area of the print-required area, and using ink having relatively low permeation properties (hereinafter referred to as “low permeation ink”) to form dots in the outer peripheral area. Further, Japanese Patent Laid-Open No. 2003-011337 discloses the arrangement to firstly form dots positioned in the interior area and then dots positioned in the outer area in order to more clearly depict the outer peripheral edge of the print-required area.
However, problems as described below arise in techniques for printing by use of ink of two types differing in permeation properties as described above. In the case of bidirectional printing by use of two print heads, one ejecting the high permeation ink and the other ejecting the low permeation ink, lined up in the main scan direction and of all the nozzles, the printing order of ejection of the high permeation ink and the low permeation ink is changed between printing in one direction (the going direction) of the reciprocation and printing in the other direction (the return direction). As a result, the image quality is changed with the scan direction.
It is an object of the present invention to provide an inkjet printing apparatus and method capable of forming a sharp image without variation in spreading of ink around an outer periphery of a print-required area depending on the printing direction.
An inkjet printing apparatus according to the present invention, includes:
scanning unit configured to cause a print head capable of ejecting a first ink and a second ink to scan a print medium so as to print an image thereon, the second ink having a similar color to a color of the first ink and having relatively lower permeation properties with respect to the print medium than permeation properties with respect to the print medium of the first ink; and
a printing control unit configured to control ejection of ink from the print head so as to print on an edge area in a print medium using the second ink without using the first ink, and print on a non-edge area in the print medium using first ink, the edge area and non-edge area being located in a printing area corresponding to a image to be printed on the print medium using at least one of the first and second ink, the edge area being located adjacent to a region where neither the first ink nor second ink is ejected, the non-edge area being located adjacent to the edge area,
wherein the print head comprises a first nozzle array capable of ejecting the first ink and a plurality of second nozzle arrays capable of ejecting the second ink,
the plurality of second nozzle arrays are arranged along a scan direction of the scanning unit, and
the first nozzle array is disposed between the plurality of second nozzle arrays.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
The print head 12 includes a first nozzle array N12 capable of ejecting a first ink relatively tending to penetrate a print medium (hereinafter referred to as “high permeation ink”). The print head 11L includes a second nozzle array N11 capable of ejecting a second ink which is of a similar color to that of the first ink and has relatively lower permeation properties than the first ink (hereinafter referred to as “low permeation ink”). The print head 11R includes a second nozzle array N11 capable of ejecting the low permeation ink as in the case of the print head 11L. That is, the print heads 11L, 11R, 12 include the first nozzle array capable of ejecting the first ink and a plurality of second nozzle arrays capable of ejecting the second ink. A plurality of second nozzle arrays N11 are disposed along a relative scan direction, while the first nozzle array N12 is disposed between the plurality of second nozzle arrays N11.
When the print heads scan in the scan direction B, the print heads 11L, 12, and then the print head 11R are operated for printing. When the print heads scan in the scan direction C, the print heads 11R, 12 and then the print head 11L are operated for printing.
Feed rollers 213, 215 rotate while nipping a print medium (paper sheet) 218 in conjunction with respective auxiliary feed rollers 214, 216, to feed the print medium 218, and also have a function of holding it. A carriage 217 is capable of being equipped with the ink tanks 207-212 and the print heads 201 to 206, and is structured to, together with the print heads and the ink tanks, reciprocate in the X direction. The print heads eject the ink during the reciprocation of the carriage 217, thereby printing an image on the print medium. In the non-print operation such as in recovery operation of the print heads 201 to 206 or the like, the carriage 217 is controlled to wait in a home position h indicated with a dotted line in
The print heads 201 to 260 waiting in the home position shown in
Upon completion of printing associated with one scan of the print heads 201 to 206 in the main scanning direction (the positive X direction), the carriage 217 moves in the opposite direction (the negative X direction) for a printing scan of the print heads 201 to 206. After the completion of the previous printing scan and before the beginning of the subsequent printing scan, the feed rollers 213, 215 rotate to feed a print medium toward the sub-scan direction (Y direction) crossing the main scan direction. The printing scan of the print heads and the feeding of the print medium are repeated in this manner in order to complete the printing of an image on the print medium 218. The printing operation of ejecting ink from the print heads 201 to 206 is performed based on the control by control means which will be described later.
The above example represents a structure of mounting the ink tanks 207 to 212 and the print heads 201 to 206 on the carriage 217 to be separable. Instead, a form of mounting a cartridge including a combination of the ink tanks 207 to 212 and the print heads 201 to 206 on the carriage may be employed. Further, a form of mounting an integral multicolor head capable of ejecting inks of different colors from the single print head on the carriage may be employed.
The host PC 303 receives input image data 400 from the application, and performs a rendering process 401 on the received input image data 400 at a resolution of 600 dpi. Thus, multi-level RGB data 402 for use in printing is generated. In the embodiment, the printing multi-level RGB data 402 is 8-bit data. The printing multi-level RGB data 402 thus generated is transferred to the printing control unit 301.
The printing control unit 301 performs a color conversion process 403 for converting the printing multi-level RGB data 402 into multi-level (8-bit) KCMY data 404 corresponding to the colors of KCMY inks. Then, the printing control unit 301 performs a level-multiplexing process 405 on the multi-level (8-bit) KCMY data 404, for example, ternarizes the data 404 by use of error diffusion. Then, the printing control unit 301 performs a binarization process as shown in
A part (a) in
Such printing makes it possible to implement the bidirectional printing in which the order of ejection of the black, low-permeation ink and the black, high-permeation ink is the same in both the directions. As a result, in the printing in the scan direction B and the printing in the scan direction C, in the edge of the boundary area 900, the black, low-permeation ink printed on the outer peripheral area can equally prevent the spreading of the black, high-permeation ink printed on the interior area. Thus, the sharpness of the boundary area 900 can be inhibited from varying in the going-direction printing and the return-direction printing, thus printing an image with a clear boundary 900 regardless of the printing direction.
In the embodiment, the rate of printing of each head 201, 203 is set to, for example, 50% or the total of the rates of printing of the heads 201, 203 is set to, for example, 75%, and the rate of printing of the head 202 is set to, for example, 50%. In this point, the rate of printing means a percentage of pixels allowing for printing, of the pixels included within a unit region. In a common technique for changing the rate of printing, a mask pattern for determining for each pixel whether the ejection of ink drops is permitted is applied to binary print data on determination of ejection or non-ejection of ink drops on a pixel basis, in order to thin out the print data.
As a result, the amount of the low-permeation ink ejected per unit region in the edge area is increased to be greater than the amount of the high-permeation ink ejected per unit region in the non-edge area, thus increasing the quantity of ink application in the edge area to be greater than that in the non-edge area. This makes it possible to enhance the inhibitive effects on spreading of the high-permeation ink printed on the internal region in the boundary area 900.
The following is the composition of each black ink used in the embodiment. The proportion of each component is expressed in parts by mass (the total of respective components is 100 parts by mass).
High-Permeation Ink
Low-Permeation Ink
The above liquid pigment dispersion is obtained as follows.
Liquid Pigment Dispersion
After 10 g of carbon black of which the surface area is 230 m2/g and the DBP oil absorption is 70 ml/100 g, and 3.41 g of p-Aminobenzoic acid have been well mixed with 72 g of water, 1.62 g of nitric acid was added drop by drop to this mixture, which was then stirred at 70° C. After a few minutes, a solution including 1.07 g of sodium nitrite was added to 5 g of water, which then was further stirred for one hour. The slurry thus obtained was filtered by use of Toyo Roshi (filter paper) No. 2 (trade name, made by Advantis company), and then the pigment particles were sufficiently rinsed with water and then dried in an oven at 90° C. Then, water was added to the pigment thus obtained to produce a pigment solution with a pigment concentration of 10% by mass. The above method was carried out to obtain a liquid pigment dispersion in which a self-dispersing carbon black disperses, the carbon black having the surface to which the hydrophilic group is bonded through the phenyl group as represented by the following formula and being anionically charged.
In the embodiment, the permeation properties of the high-permeation ink and the low-permeation ink are relatively changed by a surface active agent, acetylenol EH (trade name, produced by Kawaken Fine Chemicals) (ethylene oxide-2,4,7,9-tetramethyl-5-decyne-4,7-diol), but they may be changed by use of another solvent.
The ink composition employed in the embodiment should be changed depending on a product vision aimed for each product. The above-described composition is an example of application of the present invention, and the use of two types of inks being identical in hue and having relatively different permeation properties is possible.
The coloring material employed in the embodiment is one called self-dispersing pigment, in which the hydrophilic group adheres to the pigment particles. Otherwise, a material which is called a resin dispersing pigment, in which resin adheres to the pigment particles and the hydrophilic group of the resin exhibits water solubility, may be used. According to studies of the writers and the like, the use of the self-dispersing pigment is more desirable for the purpose of applying the present invention, but the advantageous effects of the present invention were successfully provided even in the use of the resin dispersing pigment.
A difference of embodiment 2 from embodiment 1 is that the amount of the ink ejected for later printing the edge area after the data on the edge area has been thinned out is set to be greater than the amount of the ink ejected for earlier printing the edge area. Specifically, the rate of printing provided to the nozzle array N11 of plural second nozzle arrays N11 which is located backward in the scan direction from the first nozzle array N12 is controlled to be greater than that provided to the nozzle array N11 located forward in the scan direction from the first nozzle array N12.
Next, the operation of printing the data of the lower half in
By increasing the amount of the low-permeation ink after the black, high-permeation ink has penetrated the print medium as described above, inhibition of mixing of the black, low-permeation ink and the black, high-permeation ink in the outer peripheral area is made possible. Thus, the amount of the black, low-permeation ink applied to the outer peripheral area is decreased, but printing of an image with clear edges is achieved. Also, as in the case of embodiment 1, it is possible that the order of ejection of the black, low-permeation ink and the black, high-permeation ink is the same irrespective of the printing direction. As a result, similarly, an image with clear edges can be printed in both the going-direction printing and the return-direction printing.
A difference of embodiment 3 from embodiment 1 is that not only the edge area data, but also the non-edge area data is printed by use of the print heads 201 and 203 which eject the black, low-permeation ink.
Such a printing manner makes it possible to print an image with clear edges regardless of the printing direction as in the case of embodiment 1. In addition, because the black, low-permeation ink is applied to the non-edge area before the black, high-permeation ink is applied, the ink permeation to the print medium is alleviated, improving the black density in the non-edge area (black frame 1500).
A difference of embodiment 4 from embodiment 3 is, as in the case of embodiment 2, that the data on the edge area is thinned out and the rate of printing the edge area with the low-permeation ink which is used for printing at a later stage is set higher.
The embodiment uses fixed 8-by-8 masks (a), (b), (c) of a vertical size equal to that of the ejecting opening row of the print heads 201, 203 as shown in
Next, the operation of printing the data in the lower half in
Thus, as in the case of embodiment 3, an image with clear edges is printed regardless of the printing direction. In addition, because the black, low-permeation ink is applied to the non-edge area (black frame 1800) before the black, high-permeation ink is applied, the ink permeation to the print medium is alleviated, improving the black density. In addition, as in the case of embodiment 2, an increase in the amount of the low-permeation ink after the black, high permeation ink has penetrated the print medium makes it possible to inhibit mixing of the black, low-permeation ink and the black, high-permeation ink in the outer peripheral area. As a result, the amount of the black, low-permeation ink applied to the outer periphery is reduced, but the print of an image with clear edges is achieved.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2010-163892, filed Jul. 21, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-163892 | Jul 2010 | JP | national |
Number | Name | Date | Kind |
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5568169 | Dudek et al. | Oct 1996 | A |
6435639 | Nakajima et al. | Aug 2002 | B1 |
6755496 | Nishikori et al. | Jun 2004 | B2 |
6827423 | Katakura et al. | Dec 2004 | B1 |
7396098 | Kanematsu et al. | Jul 2008 | B2 |
Number | Date | Country |
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1383982 | Dec 2002 | CN |
2002-113850 | Apr 2002 | JP |
2002-166538 | Jun 2002 | JP |
2003-011337 | Jan 2003 | JP |
011337 | Jan 2003 | JP |
Entry |
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Office Action mailed Aug. 27, 2013, in Chinese Patent Application No. 201110199354, Chinese Patent Office. |
Number | Date | Country | |
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20120019582 A1 | Jan 2012 | US |