Field of the Invention
The present disclosure relates to an inkjet printing apparatus including a maintenance unit for recovering a printhead.
Description of the Related Art
The printing apparatus disclosed in Japanese Patent Laid-Open No. 2007-160616 includes a cleaning device having a cap for capping the nozzle outlet surface of the printhead, and a wiper blade for wiping the nozzle outlet surface. To maintain high ejection performance of the printhead, the cleaning device activates a negative pressure generator to suck up ink while the nozzle outlet surface is capped. The cleaning device then wipes the nozzle outlet surface using the wiper blade to wipe off the ink adhered on the nozzle outlet surface during the suction of the ink.
However, the inkjet printing apparatus disclosed in Japanese Patent Laid-Open No. 2007-160616 may be disadvantageous in that, after the suction of the ink at a capping position, the inkjet printing apparatus moves the carriage including the printhead, for the wiping operation, to a wiping position away from the recording medium along the main scanning direction, and thus the carriage may take time to move over the distance between the capping position and the wiping position apart from the capping position with respect to the printhead along the main scanning direction.
An aspect of the present disclosure provides an inkjet printing apparatus capable of reducing the carriage travel distance in a recovery operation performed on the printhead.
To achieve the above object, in one aspect of the present disclosure, an inkjet printing apparatus includes a printhead having an ejection orifice surface on which a plurality of ejection orifices for ejecting ink are arranged, the printhead configured to perform a printing operation in a printing area, a carriage including the printhead, and movable in a first direction, a cap for covering the ejection orifice surface, and a wiper configured to wipe the ejection orifice surface. The cap is movable, by a movement of the carriage, to a first position, and to a second position farther from the printing area than the first position along the first direction. At the second position along the first direction, the cap can rise and lower to a capping position at which the cap abuts the ejection orifice surface, and to a separated position at which the cap does not abut the ejection orifice surface. The wiper wipes the ejection orifice surface when the cap is at the second position and at the separated position.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
A printing apparatus according to embodiments of the present disclosure will be described below. Note that the constituent elements of the printing apparatus according to these embodiments are illustrative in nature, and the description of these embodiments is not intended to limit the scope of the present disclosure. As used herein, the term “ink” refers collectively to liquids such as a recording liquid. As used herein, the term “record” and “print” refer not only to recording/printing onto a planar material, but also to recording/printing onto a three-dimensional object. As used herein, the term “recording medium” is an object to which ink is ejected, and refers collectively to recording media including paper, cloth, a plastic film, a metal plate, glass, a ceramic, wood, and leather. Examples of the recording medium also include a rolled continuous sheet as well as a cut sheet.
The printing unit 20 prints an image on a recording medium being fed. The printing unit 20 includes a carriage 21. The carriage 21 carries a plurality of ink reservoirs 22 and a printhead 2 (see
The printhead 2 is disposed in a bottom portion of the carriage 21. The printhead 2 has a plurality of ejection orifices through which ink is ejected (see
The maintenance unit 30 includes a cap unit 31 and an array of wipers 32 (see
The sheet feed drive unit 60 includes, for example, a feed motor 205 (see
The printhead 2 is controlled by a printhead driver 207. The carriage 21 is driven by a carriage motor 204, which is controlled by a carriage motor driver 208. The feed motor 205 included in the sheet feed drive unit 60 is controlled by a feed motor driver 209. A feed roller included in the sheet feeder 70 and a pump 35 of the maintenance unit 30 (described herein later) are controlled by a pump motor 206. The pump motor 206 is controlled by a pump motor driver 210.
The host computer 214 includes a printer driver 2141 for compiling a printed image and printing information, such as printed image quality, and for communication with the printing apparatus 10 when an instruction is provided by a user to perform a printing operation. The printed image and other information are exchanged between the MPU 201 and the host computer 214 via an interface (I/F) unit 213.
The cap unit 31 is formed of a flexible material. The cap unit 31 covers the ejection orifice surface 23 of the printhead 2 during the ink suction operation and in a standby state of the printing apparatus 10. The cap unit 31 receives the ink ejected in the preliminary ejection operation by the printhead 2. The cap unit 31 is connected to the pump 35. The pump 35 is driven by the pump motor 206 to allow the ink to be sucked up during capping of the ejection orifice surface 23 (ink suction operation). The cap unit 31 and the pump 35 are connected to each other by a cap tube (not shown). The ejection orifice surface 23 of the printhead 2 includes a first ejection orifice surface 23A and a second ejection orifice surface 23B. The first ejection orifice surface 23A has an ejection orifice array for ejecting chromatic color inks of colors such as magenta, cyan, and yellow. The second ejection orifice surface 23B has an ejection orifice array for ejecting black ink (see
The wipers 32 each have a blade shape. The wipers 32 wipe off ink or other material remaining on the ejection orifice surface 23 and around the ejection orifice arrays of the printhead 2 after the ink suction operation. In this embodiment, the wipers 32 include a first wiper 32A for wiping the first ejection orifice surface 23A, a second wiper 32B for wiping the second ejection orifice surface 23B, and a tab wiper 32C for wiping the entirety of the ejection orifice surface 23.
The air valve lever 37 is connected to the cap unit 31, and switches the state of the inside of the cap unit 31 between states in and out of communication with the atmosphere. More specifically, when the air valve lever 37 abuts an air valve seal (not shown) formed of material such as rubber, the inside of the cap unit 31 is prevented from communicating with the atmosphere, while when the air valve lever 37 does not abut the air valve seal, the inside of the cap unit 31 communicates with the atmosphere. The cap unit 31 and the air valve lever 37 are connected to each other by an air valve tube (not shown).
The cam slider 33 is driven by the sheet feed drive unit 60 to move reciprocally in the feed direction. The reciprocating movement of the cam slider 33 causes a cam surface on the cam slider 33 to abut a cam follower surface of an associated member accordingly, thereby allowing the associated member of the maintenance unit 30 to move individually. In this embodiment, the reciprocating movement of the cam slider 33 causes the cap unit 31, the array of wipers 32, and the air valve lever 37 to move individually. Note that the pump 35 is not driven by the sheet feed drive unit 60, but by the pump motor 206.
Although this embodiment assumes that the cam slider 33 functions as a cam mechanism, the cam mechanism is not limited to a cam mechanism that moves reciprocally, and may also be a rotary cam mechanism. Moreover, the maintenance unit 30 including at least the cap unit 31 and the array of wipers 32 is sufficient to perform the maintenance operation on the printhead 2. Thus, the maintenance unit 30 does not necessarily need to include all the members as described above. That is, the maintenance unit 30 of this embodiment is not limited to a unit including all the members of the maintenance unit 30 described above.
The operation of the maintenance unit 30 will next be described in detail with reference to
The cap unit 31 is attached to a cap slider (support member) 44 using four springs 48.
The cap slider 44 is attached to the cap base (support member) 45 slidably in the main scanning direction (X-direction). A slider spring 49 is provided between the cap slider 44 and the cap base 45 to bias the cap slider 44 toward the printing area R. As illustrated in
As illustrated in
In
When the carriage 21 moves further into the recovery area M, and abuts the abutment portion 44a of the cap slider 44, this movement of the carriage 21 causes the cap slider 44 to also move away from the printing area R. The movement of the cap slider 44 then causes the cap unit 31 to also move into the recovery area M.
The preliminary ejection operation is performed by the printhead 2 every predetermined number of scans by the carriage 21 in the printing operation. Thus, as illustrated in
The rising and lowering movement of the cap unit 31 will next be described in detail. The cap base 45 is supported so that the cap base 45 can rise and lower with respect to the recovery unit base 36 (see
As illustrated in
When the carriage 21 reaches the recovery position illustrated in
As described above, the movement of the cam slider 33 along the feed direction shifts the position of abutment of the cam slider 33 against the cap arm 46 to cause the cap unit 31 to rise and lower. In other words, abutment of the cam surface 33b against the follower surface 46a causes the cap unit 31 to move downward in the vertical direction to the separated position, while abutment of the cam surface 33a against the follower surface 46b causes the cap unit 31 to move upward in the vertical direction to the capping position.
The recovery operation on the printhead 2 performed by the maintenance unit 30 will next be described with reference to the flowchart of
At step S401, the MPU 201 moves the carriage 21 from the printing area R into the recovery area M to make the carriage 21 abut the abutment portion 44a of the cap slider 44. This operation causes the carriage 21 to move to the recovery position, and the cap unit 31 to move to the second position along the main scanning direction. This mechanical abutment of the carriage 21 against the cap slider 44 can provide higher accuracy positioning of the cap unit 31 and the array of wipers 32.
At step S402, MPU 201 moves forward the cam slider 33 to cause the cap unit 31 to rise up to the capping position thereby to cap the ejection orifice surface 23. At step S403, the MPU 201 drives the pump motor 206 to rotate the pump 35 to generate a negative pressure in the cap unit 31 thereby to suck up ink from the ejection orifice arrays (ink suction operation).
When the ink suction operation is completed, the MPU 201 stops the operation of the pump 35. Then, at step S404, the MPU 201 moves the cam slider 33 further forward beyond the position at step S402. This movement of the cam slider 33 causes the air valve lever 37 to move apart from the air valve seal to allow the inside of the cap unit 31 to communicate with the atmosphere. The MPU 201 then causes the pump 35 to rotate again, thereby enabling the ink collected in the cap unit 31 to be sucked up without a need to suck up ink from the ejection orifices.
At step S405, the MPU 201 causes the cam slider 33 to move backward to allow the cap unit 31 to lower to the separated position. At step S406, the MPU 201 causes the array of wipers 32 to operate along the feed direction to wipe off the ink remaining on the ejection orifice surface 23 and other portions. Thus, the recovery operation on the printhead 2 is completed.
As described above, use of the two positions along the main scanning direction, which are the preliminary ejection position and the recovery position, with respect to the carriage 21 in the recovery operation can reduce the travel distance of the carriage 21 along the main scanning direction, and can thus reduce the time required for the recovery operation. In other words, when the carriage 21 is at the recovery position along the main scanning direction, the ink suction operation, in which ink is sucked up from the ejection orifice surface 23 after capping thereof, and the wiping operation, which is performed while the cap unit 31 is positioned spaced apart from the ejection orifice surface 23, can be both performed. In addition, linking the movement of the cap unit 31 along the main scanning direction with the movement of the carriage 21 can provide stabilization of the positioning of the cap unit 31 with respect to the printhead 2 along the main scanning direction.
The present disclosure can also be implemented by a process including supplying, via a network or a storage medium, a program for providing at least one function of the first embodiment to a system or apparatus including a computer, and reading and executing the program by at least one processor included in the computer. The present disclosure can also be implemented by a circuit (e.g., application-specific integrated circuit (ASIC)) that provides at least one function of the first embodiment.
Thus, the present disclosure can provide an inkjet printing apparatus capable of reducing the carriage travel distance in a recovery operation performed on the printhead.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-016208, filed Jan. 31, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-016208 | Jan 2017 | JP | national |
Number | Name | Date | Kind |
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7699432 | Simmons | Apr 2010 | B2 |
20070085875 | Shimazaki | Apr 2007 | A1 |
20120147090 | Sato | Jun 2012 | A1 |
20140210907 | Miyazawa | Jul 2014 | A1 |
20160067972 | Tanjo | Mar 2016 | A1 |
Number | Date | Country |
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2007-160616 | Jun 2007 | JP |
2013-49202 | Mar 2013 | JP |
2016-140978 | Aug 2016 | JP |
Number | Date | Country | |
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20180215156 A1 | Aug 2018 | US |