The present invention relates to an inkjet printing apparatus comprising a print head that ejects ink to print an image.
Japanese Patent Laid-Open No. 2009-072925 discloses a printing apparatus using an inkjet head, wherein the orientation and position of a print head are changed so as to eject ink horizontally during print operation and eject ink vertically downward during maintenance operation. According to Japanese Patent Laid-Open No. 2009-072925, when moving the print head from a position for print operation to a position for maintenance operation, the print head is first moved linearly in a direction away from a print medium and then turned around a rotation axis.
However, according to Japanese Patent Laid-Open No. 2009-072925, a mechanism to move the print head linearly and a mechanism to turn the print head are individually provided and are sequentially activated. As a result, mechanisms and control regarding the movement of the print head become complicated and the movement takes a long time.
In consideration of the problem described above, the present invention aims to provide an inkjet printing apparatus capable of performing the movement of a print head accompanied by linear movement and rotational movement in a short time using a simpler configuration.
According to a first aspect of the present invention, there is provided an inkjet printing apparatus comprising a print head configured to perform print operation, the print head having an ejection opening surface on which a plurality of ejection openings for ejecting ink are arrayed, and a moving unit configured to move the print head between a printing position, in which the print operation is performed, and a standby position, in which the print operation is not performed, wherein the moving unit moves the print head between the printing position and the standby position by simultaneously performing rotational movement and vertical linear movement of the print head.
According to a second aspect of the present invention, there is provided an inkjet printing apparatus comprising a print head configured to perform print operation, the print head having an ejection opening surface on which a plurality of ejection openings for ejecting ink are arrayed, and a moving unit configured to move the print head between a printing position, in which the print operation is performed, and a standby position, in which the print operation is not performed, wherein the moving unit moves the print head between the printing position and the standby position by performing rotational movement and vertical linear movement of the print head by using a single driving source.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The printing apparatus 1 is a multifunction printer comprising a print unit 2 and a scanner unit 3. The printing apparatus 1 can use the print unit 2 and the scanner unit 3 separately, or in synchronization, to perform various processes related to a print operation and a scan operation. The scanner unit 3 comprises an automatic document feeder (ADF) and a flatbed scanner (FBS), and is capable of scanning a document automatically fed by the ADF, as well as scanning a document placed by a user on a document plate of the FBS. The present embodiment is directed to the multifunction printer comprising both the print unit 2 and the scanner unit 3, but the scanner unit 3 may be omitted.
In the print unit 2, a first cassette 5A and a second cassette 5B for housing a print medium (cut sheet) S are detachably provided at the bottom of a casing 4 in the vertical direction. A relatively small print medium of up to A4 size is placed flat and housed in the first cassette 5A and a relatively large print medium of up to A3 size is placed flat and housed in the second cassette 5B. A first feeding unit 6A for sequentially feeding a housed print medium is provided near the first cassette 5A. Similarly, a second feeding unit 6B is provided near the second cassette 5B. In print operation, a print medium S is selectively fed from either one of the cassettes.
Conveying rollers 7, a discharging roller 12, pinch rollers 7a, spurs 7b, a guide 18, an inner guide 19, and a flapper 11 are conveying mechanisms for guiding a print medium S in a predetermined direction. The conveying rollers 7 are drive rollers located upstream and downstream of the print head 8 and driven by a conveying motor (not shown). The pinch rollers 7a are follower rollers that are turned while nipping a print medium S together with the conveying rollers 7. The discharging roller 12 is a drive roller located downstream of the conveying rollers 7 and driven by the conveying motor (not shown). The spurs 7b nip and convey a print medium S together with the conveying rollers 7 and discharging roller 12 located downstream of the print head 8.
The guide 18 is provided in a conveying path of a print medium S to guide the print medium S in a predetermined direction. The inner guide 19 is a member extending in the y-direction. The inner guide 19 has a curved side surface and guides a print medium S along the side surface. The flapper 11 is a member for changing a direction in which a print medium S is conveyed in a duplex print operation. A discharging tray 13 is a tray for placing and housing a print medium S that was subjected to print operation and discharged by the discharging roller 12.
The print head 8 of the present embodiment is a full line type color inkjet print head. In the print head 8, a plurality of ejection openings, configured to eject ink based on print data, are arrayed in the y-direction in
An ink tank unit 14 separately stores ink of four colors to be supplied to the print head 8. An ink supply unit 15 is provided in the midstream of a flow path connecting the ink tank unit 14 to the print head 8 to adjust the pressure and flow rate of ink in the print head 8 within a suitable range. The present embodiment adopts a circulation type ink supply system, where the ink supply unit 15 adjusts the pressure of ink supplied to the print head 8 and the flow rate of ink collected from the print head 8 within a suitable range.
A maintenance unit 16 comprises the cap unit 10 and a wiping unit 17 and activates them at predetermined timings to perform a maintenance operation for the print head 8. The maintenance operation will be described later in detail.
In the controller unit 100, the main controller 101 including a CPU controls the entire printing apparatus 1 using a RAM 106 as a work area in accordance with various parameters and programs stored in a ROM 107. For example, when a print job is input from a host apparatus 400 via a host I/F 102 or a wireless I/F 103, an image processing unit 108 executes predetermined image processing for received image data under instructions from the main controller 101. The main controller 101 transmits the image data subjected to the image processing to the print engine unit 200 via a print engine I/F 105.
The printing apparatus 1 may acquire image data from the host apparatus 400 via a wireless or wired communication or acquire image data from an external storage unit (such as a USB memory) connected to the printing apparatus 1. A communication system used for the wireless or wired communication is not limited to such a system. For example, as a communication system for the wireless communication, Wi-Fi® (Wireless Fidelity) and Bluetooth® can be used. As a communication system for the wired communication, a USB (Universal Serial Bus), and the like, can be used. For example, when a scan command is input from the host apparatus 400, the main controller 101 transmits the command to the scanner unit 3 via a scanner engine I/F 109.
An operating panel 104 is a mechanism to allow a user to do input and output for the printing apparatus 1. A user can give an instruction to perform operation such as copying and scanning, set a print mode, and recognize information about the printing apparatus 1 via the operating panel 104.
In the print engine unit 200, the print controller 202 including a CPU controls various mechanisms of the print unit 2 using a RAM 204 as a work area in accordance with various parameters and programs stored in a ROM 203. When various commands and image data are received via a controller I/F 201, the print controller 202 temporarily stores them in the RAM 204. The print controller 202 allows an image processing controller 205 to convert the stored image data into print data such that the print head 8 can use it for print operation. After the generation of the print data, the print controller 202 allows the print head 8 to perform the print operation based on the print data via a head I/F 206. At this time, the print controller 202 conveys a print medium S by driving the feeding units 6A and 6B, the conveying rollers 7, the discharging roller 12, and the flapper 11 shown in
A head carriage control unit 208 changes the orientation and position of the print head 8 in accordance with an operating state of the printing apparatus 1, such as a maintenance state or a printing state. An ink supply control unit 209 controls the ink supply unit 15 such that the pressure of ink supplied to the print head 8 is within a suitable range. A maintenance control unit 210 controls the operation of the cap unit 10 and the wiping unit 17 in the maintenance unit 16 when performing the maintenance operation for the print head 8.
In the scanner engine unit 300, the main controller 101 controls hardware resources of the scanner controller 302 using the RAM 106 as a work area in accordance with various parameters and programs stored in the ROM 107, thereby controlling various mechanisms of the scanner unit 3. For example, the main controller 101 controls hardware resources in the scanner controller 302 via a controller I/F 301 to cause a conveyance control unit 304 to convey a document placed by a user on the ADF and to cause a sensor 305 to scan the document. The scanner controller 302 stores scanned image data in a RAM 303. The print controller 202 can convert the image data acquired as described above into print data to enable the print head 8 to perform the print operation based on the image data scanned by the scanner controller 302.
In the case of moving the print head 8 from the standby position shown in
Next, a conveying path of a print medium S in the print unit 2 will be described. When a print command is input, the print controller 202 first uses the maintenance control unit 210 and the head carriage control unit 208 to move the print head 8 to the printing position shown in
In the print area P, a plurality of ejection openings provided in the print head 8 eject ink toward the print medium S. In an area where ink is applied to the print medium S, the back side of the print medium S is supported by the platen 9 so as to keep a constant distance between the ejection opening surface 8a and the print medium S. After ink is applied to the print medium S, the conveying rollers 7 and the spurs 7b guide the print medium S such that the print medium S passes on the left of the flapper 11 with its tip inclined to the right and is conveyed along the guide 18 in the vertically upward direction of the printing apparatus 1.
After being conveyed vertically upward, the print medium S is discharged into the discharging tray 13 by the discharging roller 12 and the spurs 7b.
The rest of the conveying path is the same as that in the case of the A4 size print medium S shown in
After the print head 8 finishes the print operation for the first side and the back end of the print medium S passes by the flapper 11, the print controller 202 turns the conveying rollers 7 reversely to convey the print medium S into the printing apparatus 1. At this time, since the flapper 11 is controlled by an actuator (not shown) such that the tip of the flapper 11 is inclined to the left, the front end of the print medium S (corresponding to the back end during the print operation for the first side) passes on the right of the flapper 11 and is conveyed vertically downward.
Then, the print medium S is conveyed along the curved outer surface of the inner guide 19 and is then conveyed again to the print area P between the print head 8 and the platen 9. At this time, the second side of the print medium S faces the ejection opening surface 8a of the print head 8.
The rest of the conveying path is the same as that in the case of the print operation for the first side shown in
Next, the maintenance operation for the print head 8 will be described. As described with reference to
On the other hand, in the case of moving the print head 8 from the printing position, shown in
On the other hand, in the maintenance position shown in
In the blade wiper unit 171, blade wipers 171a for wiping the ejection opening surface 8a in the x-direction are provided in the y-direction by the length of an area where the ejection openings are arrayed. In the case of performing the wiping operation by the use of the blade wiper unit 171, the wiping unit 17 moves the blade wiper unit 171 in the x-direction while the print head 8 is positioned at a height at which the print head 8 can be in contact with the blade wipers 171a. This movement enables the blade wipers 171a to wipe ink and the like adhering to the ejection opening surface 8a.
The entrance of the maintenance unit 16 through which the blade wipers 171a are housed is equipped with a wet wiper cleaner 16a for removing ink adhering to the blade wipers 171a and applying a wetting liquid to the blade wipers 171a. The wet wiper cleaner 16a removes substances adhering to the blade wipers 171a and applies the wetting liquid to the blade wipers 171a each time the blade wipers 171a are inserted into the maintenance unit 16. The wetting liquid is transferred to the ejection opening surface 8a in the next wiping operation for the ejection opening surface 8a, thereby facilitating sliding between the ejection opening surface 8a and the blade wipers 171a.
The vacuum wiper unit 172 comprises a flat plate 172a having an opening extending in the y-direction, a carriage 172b movable in the y-direction within the opening, and a vacuum wiper 172c mounted on the carriage 172b. The vacuum wiper 172c is provided to wipe the ejection opening surface 8a in the y-direction along with the movement of the carriage 172b. The tip of the vacuum wiper 172c has a suction opening connected to the suction pump (not shown). Accordingly, if the carriage 172b is moved in the y-direction while operating the suction pump, ink and the like adhering to the ejection opening surface 8a of the print head 8 are wiped and gathered by the vacuum wiper 172c and sucked into the suction opening. At this time, the flat plate 172a and a dowel pin 172d provided at both ends of the opening are used to align the ejection opening surface 8a with the vacuum wiper 172c.
In the present embodiment, it is possible to carry out a first wiping process, in which the blade wiper unit 171 performs the wiping operation and the vacuum wiper unit 172 does not perform the wiping operation, and a second wiping process, in which both the wiper units sequentially perform the wiping operation. In the case of the first wiping process, the print controller 202 first draws the wiping unit 17 from the maintenance unit 16 while the print head 8 is evacuated vertically above the maintenance position shown in
After the blade wiper unit 171 is housed, the print controller 202 moves the cap unit 10 vertically upward and brings the cap member 10a into intimate contact with the ejection opening surface 8a of the print head 8. In this state, the print controller 202 drives the print head 8 to perform preliminary ejection and allows the suction pump to suck ink collected in the cap member 10a.
In the case of the second wiping process, the print controller 202 first slides the wiping unit 17 to draw it from the maintenance unit 16 while the print head 8 is evacuated vertically above the maintenance position shown in
The ink tank unit 14 is equipped with a main tank 141 that stores a relatively large amount of ink. The ink supply unit 15 includes a buffer tank 151 and three pumps P0, P1, and P2 connected to the buffer tank 151. Circulation pumps P1 and P2 cause ink to flow in the entire circulation path such that ink moves from the circulation pump P1 toward the circulation pump P2 through the buffer tank 151 in the supply system. A refilling pump P0 is activated when the amount of ink remaining in the buffer tank 151 becomes low to refill the buffer tank 151 with fresh ink from the main tank 141.
The print head 8 comprises an ink ejection unit 80, a circulation unit 81, and a negative pressure control unit 82. The ink ejection unit 80 has a mechanism to eject ink droplets based on ejection data. The present embodiment uses a system of providing each printing element with a heater, applying voltage to the heaters to cause film boiling in ink, and utilizing the growth energy of bubbles for ejecting the ink from the ejection openings. The negative pressure control unit 82 makes adjustments such that the ink flows in a right direction at a suitable pressure in the ink ejection unit 80. The ink circulation unit 81 controls ink supply and collection among the buffer tank 151, the negative pressure control unit 82, and the ink ejection unit 80.
Ink supplied from the buffer tank 151 to the circulation unit 81 is supplied to the negative pressure control unit 82 through a filter 811. The negative pressure control unit 82 comprises a negative pressure control unit H that causes ink to flow out at high fluid pressure and a negative pressure control unit L that causes ink to flow out at low fluid pressure. Ink flowing out from the negative pressure control unit H and ink flowing out from the negative pressure control unit L are supplied to the ink ejection unit 80 along different paths through the circulation unit 81.
In the ink ejection unit 80, a plurality of printing element substrates 80a, each comprising a plurality of nozzles arrayed in the y-direction, are arrayed in the y-direction to form an elongated nozzle array. The ink ejection unit 80 also includes a common supply flow path 80b for guiding ink supplied at high fluid pressure from the negative pressure control unit H and a common collection flow path 80c for guiding ink supplied at low fluid pressure from the negative pressure control unit L. Each of the printing element substrates 80a is equipped with an individual flow path connected to the common supply flow path 80b and an individual flow path connected to the common collection flow path 80c. Consequently, an ink flow is produced such that ink flows into the printing element substrates 80a through the common supply flow path 80b having high pressure and flows out through the common collection flow path 80c having low pressure. When the printing element substrates 80a perform ejection operation, circulating ink is partly consumed by the ejection and the rest of the ink is led to the circulation unit 81 through the common collection flow path 80c and returned to the buffer tank 151 through the circulation pump P1.
In the circulation type ink supply system described above, heat generated in ejection operation of the printing element substrates 80a is dissipated by circulating ink. It is therefore possible to prevent an ejection failure caused by heat accumulation even in the case of continuous ejection operation. Further, bubbles, thickened ink, foreign matter and the like that are produced in ejection operation are less prone to stay. Accordingly, all nozzles can be maintained in a good ejection state.
In particular, since bubbles produced in the ejection operation have the property of moving upward, there is a possibility that the bubbles stay in a particular printing element substrate 80a or a particular ejection opening if the print operation is performed with the ejection opening surface 8a (i.e., the ink ejection unit 80) inclined, like the present embodiment. The use of the circulation type ink supply system makes it possible to reliably collect produced bubbles through the common collection flow path 80c, thereby increasing the degree of freedom of the posture of the print head 8 in ejection operation. As a result, the printing position shown in
In contrast, in the maintenance position, it is preferable that the ejection opening surface 8a is horizontal to equalize the influence of gravity on the printing element substrates 80a and the ejection openings. For this purpose, the print head 8 should be moved between the standby position shown in
A first pin 801, a second pin 802, and a third pin 803, constituting engagement portions to be engaged with other members, protrude from both the side surfaces of the print head 8 in the y-direction. The first pin 801 is provided in the upper left part of the print head 8 in the drawings and is engaged with a first body guide 501, and is movable along a first guide 501a. The upper part of the first guide 501a has a linear shape extending vertically. The lower part of the first guide 501a has a shape bent to the right in
The slide member 503 is an L-shaped member. A gear rail 503b formed on the left side surface of the slide member 503 meshes with a drive gear 504 fixed to the body of the apparatus and thus can be vertically slid along with the turn of the drive gear 504. At this time, since the third pin 803 of the print head 8 is supported by the third guide 503a, the print head 8 is moved vertically together with the slide member 503. Along with this vertical movement, the first pin 801 and the second pin 802 are moved along the first guide 501a and the second guide 502a, respectively. The direction and quantity of the turn of the drive gear 504 are controlled by the head carriage control unit 208 under instructions from the print controller 202.
In the standby position shown in
In the case of moving the print head 8 from the standby position shown in
If the slide member 503 is further slid vertically downward, the print head 8 is moved linearly from the second transition position shown in
In the case of moving the print head 8 from the printing position shown in
As described above, according to the present embodiment, the position and orientation of the print head 8 are changed by moving the first pin 801, second pin 802, and third pin 803 of the print head 8 along the first guide 501a, second guide 502a, and third guide 503a, respectively. The changes in position and orientation of the print head 8, that is, the linear movement and rotational movement of the print head 8, are made simultaneously by turning the single drive gear 504. Consequently, the print head 8 can be moved in a short time by a simpler configuration compared with a configuration in which a mechanism to perform linear movement and a mechanism to perform rotational movement are separately provided.
In the modification, the second guide 502a has a gently bent shape and its lower part has a linear shape extending substantially in parallel to the lower part of the first guide 501a. Since the position of the second guide 502a is lower than that shown in
The third guide 503a has such a shape that the third pin 803 can be moved linearly as compared with
In the embodiment described above, the print head 8 is located such that the ejection opening surface 8a is inclined 45° with respect to the horizontal plane in the printing position and is horizontal in the maintenance position. However, the present invention is not limited to this angle. The advantageous result of the present invention can be produced, that is, the print head 8 can be moved by a simple configuration, as long as the ejection opening surface 8a in the printing position is closer to a vertical posture than the ejection opening surface 8a in the maintenance position.
In the above description, the standby position in which the ejection opening surface 8a is horizontal is provided in the movement between the printing position and the maintenance position. However, the present invention is not limited to this configuration. In the standby position, the ejection opening surface 8a may be inclined at an angle greater than 0° and less than 90° with respect to the horizontal plane. The standby position may be the same as either the printing position or the maintenance position.
In the embodiment described above, the print head uses a system of causing film boiling in ink and utilizing the growth energy of bubbles for ejecting ink from ejection openings. However, the present invention is not limited to this print head. Further, the circulation type ink supply system is not essential to the present invention.
However, it should be noted that in the print head adopting the system of utilizing the growth energy of bubbles for ejecting ink, the removal of bubbles by the circulation type ink supply system is effective in stable ejection. Further, the circulation type ink supply system increases the degree of freedom of the posture of the print head in printing. That is, the combination of the print head adopting the system stated above and the circulation type ink supply system realizes the print operation in the posture shown in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-028022 filed Feb. 17, 2017, which is hereby incorporated by reference wherein in its entirety.
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