This application claims priorities under 35 U.S.C. § 119 from Japanese Patent Application No. 2002-318215, entitled “An Inkjet Printer” and filed on Oct. 31, 2002, and Japanese Patent Application No. 2003-359242, entitled “An Inkjet Printer and A Drive Control method thereof, A Control Program and A Computer-readable Recording Medium” and filed on Oct. 20, 2003, the entire contents of which are hereby incorporated by reference herein.
The present invention relates to inkjet printing control, and more particularly, to drive control of an inkjet printing apparatus having plural full-line type inkjet printheads each having printing elements corresponding to the width of a print medium.
A printer which prints desired character or image information on a sheet type print medium such as paper or a film is known as an information output apparatus in a word processor, a personal computer, a facsimile machine and the like.
In recent years, among various known printing methods, an inkjet method especially attracts attention in recent years by virtue of its capabilities of printing without contact with a print medium such as a print sheet and color printing, a low running cost, quiet operation by non-impact method and the like.
Further, among the inkjet printing apparatuses, a full-line type printing apparatus having a printhead with a printing element (nozzle) array corresponding to a printing width, which performs printing while conveying a print medium, is becoming widely used since the printing speed can be further increased.
In this full-line type printing apparatus, plural printheads to discharge different color inks are arrayed in a conveying direction of the print medium, and the inks are simultaneously discharged from the respective printheads, thereby the printing speed is not lowered even upon color printing.
In this printing apparatus, when all the printheads are simultaneously driven, electric power necessary for the printing exceeds the power supply capability of a power source. Accordingly, in many cases, when power necessary for printing, calculated from the number of driven printing elements or the like exceeds a predetermined threshold value, the electric consumption is reduced by e.g. changing a printhead driving frequency.
In this inkjet printing apparatus, the printhead is schematically constructed with an energy generator to generate energy to be supplied to ink, for discharging the ink from a discharge orifice as ink droplets, an ink channel including the energy generator inside and communicated with the discharge orifice, and ink containing means such as an ink tank containing the ink supplied through the ink channel to the energy generator.
In the printhead, to maintain an excellent ink discharge state in each printing element, preliminary discharge to discharge ink from the orifices of the respective printing elements must be performed periodically.
For this purpose, the printing apparatus has containing means for containing preliminarily-discharged ink, suction means for moving the ink stored in the containing means to a predetermined position, and the like. Further, the containing means has cap means for moisture retention of the discharge orifices of the respective printing elements, thus constructs, with the suction means, recovery means for recovery of the discharge characteristic of the printhead.
Upon printing on plural print media, to maintain printing quality and discharge performance, it is necessary to perform recovery processing or preliminary discharge in the middle of the printing. However, if the recovery processing using the recovery means is performed in the middle of the printing operation, as the printing is suspended, the printing time is greatly prolonged.
For this reason, to maintain the discharge performance without increasing the printing time, the preliminary discharge is performed, in place of the recovery processing, on a print medium or on a conveying member to convey the print medium.
Accordingly, in the full-line type printing apparatus having plural printheads, printing on a print medium and the preliminary discharge are simultaneously performed. As the above-described predetermined threshold value regarding the electric power is set to a maximum value that the power source can supply, if electric power by the preliminary discharge is added, the electric consumption may exceed the capability of the power source.
The present invention has been made in view of the above problems, and provides a printing apparatus, having plural full-line type printheads, which can simultaneously perform printing processing to a printing medium using a printhead within a print data area of the print medium and preliminary discharge processing on a printhead without the print data area, in a stable manner, even if electric power necessary for these processings exceeds a maximum value that a power source can supply to the printing apparatus.
According to one aspect of the present invention, to solve the above problems, provided is an ink-jet printing apparatus having plural full-line type inkjet printheads each having an array of printing elements corresponding to a width of a print medium, comprising: control means for, when print data is received, simultaneously performing print-output of the print data by the printhead within a printing area of the print medium and preliminary discharge from the printhead without the printing area of the print medium; driving electric-power calculation means for calculating driving electric power to simultaneously perform the print-output of the print data and the preliminary discharge, by a predetermined length in a conveyance direction of the print medium; and determination means for determining whether or not the calculated driving electric power is greater than a threshold value indicating an upper limit of driving electric power to simultaneously perform the print-output of the print data and the preliminary discharge, wherein if the calculated driving electric power is greater than the threshold value, the control means reduces electric power supplied to the printhead to a value less than the threshold value.
Other features and advantages of the present invention will be apparent from the following description taken in conjunction with the accompanying drawings, in which like reference characters designate the same name or similar parts throughout the figures thereof.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention, in which:
Hereinbelow, preferred embodiments of the present invention will be described in detail in accordance with the accompanying drawings.
Note that in the following embodiment, a printer is given as a printing apparatus using an inkjet printing method.
In this specification, “print” is not only to form significant information such as characters and graphics, but also to form, e.g., images, figures, and patterns on printing media in a broad sense, regardless of whether the information formed is significant or insignificant or whether the information formed is visualized so that a human can visually perceive it, or to process printing media.
“Print media” are any media capable of receiving ink, such as cloth, plastic films, metal plates, glass, ceramics, wood, and leather, as well as paper sheets used in common printing apparatuses.
Furthermore, “ink” (to be also referred to as “liquid”) should be broadly interpreted like the definition of “print” described above. That is, ink is a liquid which is applied onto a printing medium and thereby can be used to form images, figures, and patterns, to process the printing medium, or to process ink (e.g., to solidify or insolubilize a colorant in ink applied to a printing medium).
[Schematic Structure of Inkjet Printing Apparatus:
A sheet type print medium (hereinbelow simply referred to as a “sheet”) ST is fed from a feeding portion (not shown), moved by a conveyance belt 2 while it is electrostatically attracted to the conveyance belt 2, and when the sheet is passed under the printhead 3, printing is performed. The conveyance belt 2 as a conveyance device, having a circular belt shape, is put around a conveyance belt driving roller 5 and support rollers 6 to 8 and is rotate-driven, thereby the sheet ST is conveyed.
[Structure of Conveyance Belt:
As the comb electrodes 10 and 11, for example, an electrode having a thickness of 35 μm and a width of 8 mm is provided at 8 mm intervals on the surface of the dielectric film layer 9. At both ends of the conveyance belt 2, a conductive brush 12 as shown in
When an electric potential is caused in the comb electrodes 10 and 11, an attraction force by electrostatic force can be obtained. In the present embodiment, the conductive brush 12 in contact with one of the comb electrodes 10 and 11 is grounded, and a voltage of about 0.5 to 2 kv is applied to the conductive brush 12 in contact with the other one of the comb electrodes 10 and 11, thereby a predetermined electrostatic force is obtained. When the conveyance belt 2 is rotated, power is fed from the conductive brush 12 by slide contact to the comb electrodes 10 and 11, then an electrostatic attraction force is generated, and the sheet ST, attracted to the conveyance belt 2, is conveyed.
[Control Construction of Inkjet Printing Apparatus:
Numeral 20 denotes a controller including a CPU 21, a ROM 22 for storing various programs such as a control program, a RAM 23 for storing work data necessary for control, and a gate array 24. The gate array 24 outputs a drive control signal to the conveyance belt driving roller 5, an image signal and a control signal to the printhead 3, and the like.
Numeral 25 denotes an image memory. The gate array 24 temporarily stores print data received from the outside. At the same time, the gate array determines by its internal determination circuit 26 whether or not a printing duty exceeds a threshold value. Then, based on the result of determination, the CPU 21 instructs the gate array to transmit an appropriate control signal to the printhead 3. More particularly, if the printing duty exceeds the threshold value, the CPU instructs the gate array to output a control signal to lower a driving frequency for the printhead so as to reduce electric consumption.
[Printing on Print Media and Preliminary Discharge Between Print Media:
Note that in
[Processing by Determination Circuit:
In
Note that in
Note that electric power necessary for print-outputting received print data is calculated as the sum of electric power to drive printing elements necessary for printing in the respective printheads (the number of printing elements×electric power to drive 1 printing element).
In
That is, at time t1, as the printing elements used in printing on the first print medium are only the black printing elements, SGI=31d1 holds. At time t3, as the printing elements used in printing on the first print medium are black+cyan printing elements, SGI=31d3+32d1 holds. At time t5, as the printing elements used in printing on the first print medium are black+cyan+magenta printing elements, SGI=31d5+32d3+33d1 holds. At time t7, as the printing elements used in printing on the first print medium are black+cyan+magenta+yellow printing elements, SGI =31d7+32d5+33d3+34d1 holds.
Further, at time t15, as the printing elements used in printing on the first print medium are cyan+magenta+yellow printing elements, SGI=32d13+33d11+34d9 holds. At the same time, at time t15, prior to printing on the second print medium, preliminary discharge (Y4:
Further, at time t16, as the printing elements used in printing on the first print medium are magenta+yellow printing elements, SGI=33d12+34d10 holds. At the same time, at time t16, prior to printing on the second print medium, the preliminary discharge (Y4:
Hereinbelow, similarly, at time t17 and time t18, prior to printing on the second print medium, preliminary discharge (Y3:
In
The comparator 45 compares the result of addition outputted from the adder 41 with the threshold value, and if the result of addition exceeds the threshold value, set a flag and stores it into the flag register 46.
In this manner, as the sum of the number of printing elements related to printing for a predetermined number of lines (a predetermined length) is compared with the threshold value, if the threshold value is set to a value, obtained by subtracting a value of the electric power necessary for the preliminary discharge from electric power that the power source can supply, printing can be performed within the power supply capability of the power source, and the degradation of printed image can be prevented. Note that regarding the “predetermined length”, an appropriate length is set based on the resistance of the power source to variation of load, and the “sum of the number of printing elements” means the sum of simultaneously driven elements related to printing within the predetermined length in the plural heads and the sum can be easily converted to electric power.
[Printing Duty Control Processing:
Next, printing duty control processing according to the present embodiment will be described with reference to the flowcharts of
In
Next, at step S1, the controller 20 receives print data, then at step S2, stores the received print data onto the image memory 25, and at the same time, controls the determination circuit 26, to calculate the printing duty by each block and compare the printing duty with the threshold value and to determine whether or not the electric power necessary for the entire printing exceeds the electric power value Pmax that the power source can supply the printhead.
Next, the process proceeds to step S3 in
Next, at step S4, the flag register 46 is checked and it is determined whether or not the flag indicating that the electric power Pt necessary for the entire printing has exceeded the threshold value PL is set. If the flag is not set (the electric power Pt has not exceeded the threshold value PL), the process proceeds to step S5, at which normal printing is performed, and the process proceeds to step S7. If the flag is set (the electric power Pt has exceeded the threshold value PL), the process proceeds to step S6, at which the printing element driving frequency is lowered so as to reduce the electric power, and printing is performed. That is, in the present embodiment, as a drive signal having a pulse waveform at a constant voltage is applied from the gate array 24 to the respective printheads 31 to 34, in a case where the flag is set in the flag register 46 of the determination circuit 26, the controller 20 changes the frequency of the driving signal applied from the gate array 24 to the respective printheads 31 to 34, thereby controls the electric power supplied to the respective printheads.
Further, at step S62, if the electric power Pt necessary for the entire printing calculated with the changed frequency is less than the threshold value PL, the process proceeds to step S63, at which the controller 20 controls the printheads 3, the conveyance belt driving roller 5 and the like for appropriate printing using the changed driving frequency, and the process proceeds to step S65, at which the series of operations end.
Next, at step S7 in
As described above, according to the present embodiment, electric power for printing on a print medium by all the printhead is calculated in predetermined time units, and the result of calculation is compared with a predetermined threshold value.
Accordingly, even if preliminary discharge is performed at the same time of print-output of print data, printing beyond the capability of the power source can be prevented, and this arrangement greatly contributes to improvement in the quality of printed image.
Note that the above-described use of preliminary discharge pattern table and the frequency change table is an example but any method may be employed as long as it can change the preliminary discharge pattern and frequency.
[Modification]
In the above embodiment, the number of all printing elements of the printheads is used in the threshold value, however, in a case where the electric power applied to the printing elements is different by each head, calculation is appropriately changed by, e.g., multiplying the threshold value with a coefficient.
Further, in the above embodiment, the threshold value is set once at the beginning, however, in a case where the preliminary discharge pattern is changed, the threshold value may be changed. In this case, it is preferable that plural threshold values previously calculated in correspondence with patterns are stored as a table on the ROM.
[Other Embodiments]
The embodiment described above has exemplified a printer, which comprises means (e.g., an electrothermal transducer, laser beam generator, and the like) for generating heat energy as energy utilized upon execution of ink discharge, and causes a change in state of an ink by the heat energy, among the ink-jet printers. According to this ink-jet printer and printing method, a high-density, high-precision printing operation can be attained.
The present invention can be applied to a system constituted by a plurality of devices (e.g., a host computer, an interface, a reader and a printer) or to an apparatus comprising a single device (e.g., a copy machine or a facsimile apparatus).
Further, the object of the present invention can also be achieved by providing a storage medium (or recording medium) holding software program code for performing the aforesaid processes to a system or an apparatus, reading the program code with a computer (e.g., CPU, MPU) of the system or apparatus from the storage medium, then executing the program. In this case, the program code read from the storage medium realizes the functions according to the embodiment, and the storage medium holding the program code constitutes the invention. Furthermore, besides aforesaid functions according to the above embodiment are realized by executing the program code which is read by a computer, the present invention includes a case where an OS (operating system) or the like working on the computer performs a part or entire actual processing in accordance with designations of the program code and realizes functions according to the above embodiment.
Furthermore, the present invention also includes a case where, after the program code read from the storage medium is written in a function expansion card which is inserted into the computer or in a memory provided in a function expansion unit which is connected to the computer, CPU or the like contained in the function expansion card or unit performs a part or entire process in accordance with designations of the program code and realizes functions of the above embodiment.
In a case where the present invention is applied to the aforesaid storage medium, the storage medium stores program code corresponding to the flowcharts (
As described above, according to the present invention, even if preliminary discharge is performed at the same time of print-output of print data, printing can be performed with electric power not greater than electric power that the power source can supply, and this arrangement greatly contributes to improvement in the image quality.
As described above, according to the present invention, provided is a full-line type ink-jet printing apparatus, having plural printheads, which can simultaneously perform print processing of printing using a printhead within a printing area of a print medium on the print medium and preliminary discharge processing on a printhead without the printing area of the print medium, even if electric power necessary for these processing exceeds a maximum value that a power source can supply to the printing apparatus, with electric power not greater than electric power that the power source can supply, in a stable manner.
The present invention is not limited to the above embodiments and various changes and modifications can be made within the spirit and scope of the present invention. Therefore, to appraise the public of the scope of the present invention, the following claims are made.
Number | Date | Country | Kind |
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2002-318215 | Oct 2002 | JP | national |
2003-359242 | Oct 2003 | JP | national |
Number | Name | Date | Kind |
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5942043 | Suemune | Aug 1999 | A |
6817694 | Kawasaki et al. | Nov 2004 | B1 |
20040257392 | Brenner et al. | Dec 2004 | A1 |
Number | Date | Country |
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2002059559 | Feb 2002 | JP |
Number | Date | Country | |
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20040090487 A1 | May 2004 | US |