This invention relates generally to inkjet printing devices. In particular, the present invention is an inkjet printing system having multiple printheads for depositing ink droplets onto print media to form images and text on different areas of the print media at the same time. The use of multiple printheads printing at the same time on different portions of the print media results in greatly increased print media throughput for the inkjet printing system.
Throughout the business world, inkjet printing systems are extensively used for image reproduction. Inkjet printing systems frequently make use of one or more inkjet printheads mounted within a carriage that is moved back and forth across print media, such as paper. For example, the carriage may include a single printhead that is capable of printing a single color (i.e., black), a single printhead capable of printing multiple colors (i.e., black, cyan, magenta and yellow), a first printhead capable of printing one color (i.e., black) and a second printhead capable of printing multiple colors (i.e., cyan, magenta and yellow), or four printheads each capable of printing a single color. As the carriage is moved across the print media, a control system activates the printhead(s) to deposit or eject ink droplets onto the print media to form images and text. Such systems may be used in a wide variety of applications, including computer printers, plotters, copiers and facsimile machines.
Ink is provided to the printhead(s) mounted to the carriage by one or more supplies of ink that are either carried by the carriage or mounted to the printing system such that the supplies of ink do not move with the carriage. For the case where the ink supplies are not carried with the carriage, the ink supplies can be in fluid communication with the printhead(s) to replenish the printhead(s) or the printhead(s) can be intermittently connected with the ink supplies by positioning the printhead(s) proximate to a filling station to which the ink supplies are connected whereupon the printhead(s) are replenished with ink from the refilling station.
For the case where the ink supplies are carried with the carriage, one ink supply may be integral with each printhead whereupon the entire printhead and ink supply is replaced when ink is exhausted. Alternatively, the ink supplies can be carried with the carriage and can be separately replaceable from the printhead(s).
For convenience, the concepts of the invention are discussed in the context of thermal inkjet printheads. A thermal inkjet printhead die includes an array of firing chambers having orifices (also called nozzles) which face the print media. The ink is applied to individually addressable ink energizing elements (such as firing resistors) within the firing chambers. Energy provided by the firing resistors heats the ink within the firing chambers causing the ink to bubble. This in turn causes the ink to be expelled out of the orifice of the firing chamber toward the print media. As the ink is expelled, the bubble collapses and more ink is drawn into the firing chambers, allowing for repetition of the ink expulsion process.
Typically to increase print media throughput (i.e. to increase the speed of printing per page of print media), it is to necessary to increase the firing rate of the firing chambers, maximize the density of the firing chambers (i.e. firing resistors) and/or increase the number of firing chambers. With regards to increasing the firing rate of the firing chambers, the ability to do this somewhat limited by ink composition and the heat generated by the process of repeatedly firing the firing chambers. Hence, the ability to increase the print media throughput of a printing system by increasing the firing rate of the firing chambers of the printhead(s) is somewhat limited given the already high firing frequency of printhead firing chambers.
Maximizing the density of the firing chambers and/or increasing the number of firing chambers to increase print media throughput, typically necessitates an increase in the size of the printhead die and/or a miniaturization of printhead die components. With regards to miniaturization of the printhead die components, once a certain degree of miniaturization has been reached, conventional manufacturing by assembling separately produced components becomes more difficult and costly. In addition, the substrate that supports firing resistors, the barrier that isolates individual resistors, and the orifice plate that provides a nozzle above each resistor are all subject to small dimensional variations that can accumulate to limit miniaturization. Further, the assembly of such components for conventional printheads requires precision that limits manufacturing efficiency. Hence, increasing the print media throughput of a printing system by miniaturization of printhead die components of the printhead(s) is somewhat limited by manufacturing practicalities and costs.
With regards to increasing the size of the printhead die to increase print media throughput, printheads employing Page Wide Arrays (PWA's) have already been developed. In a PWA printhead, the firing chambers extend across the full width of the print media thereby eliminating the need of the carriage supporting the PWA printhead to be moved back and forth across the print media. In other words, to perform a full page printing operation using a PWA printhead, the print media need only be stepped past the PWA printhead while the PWA printhead remains stationary. This elimination of the movement of the PWA printhead results in an increase in print media throughput. Although the use of a PWA printhead increases print media throughput, there are some disadvantages to the use of PWA printheads. Namely the cost associated with manufacturing PWA printhead die components and the subsequent cost to consumers of replacing a PWA printhead at the end of printhead life.
As such, there is a need for printing systems with increased print media throughput. In particular, there is a need for an increased print media throughput printing system that makes use of conventional, non PWA printheads that can be moved back and forth across the print media.
The present invention is a printing system for depositing marking fluid on print media. The printing system includes first and second marking engines. The first marking engine deposits a first marking fluid only on a first portion of the print media. The second marking engine deposits a second marking fluid only on a second portion of the print media that is different than the first portion.
The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the present invention and together with the description serve to explain the principals of the invention. Other embodiments of the present invention and many of the intended advantages of the present invention will be readily appreciated as the same become better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof, and wherein:
In one preferred embodiment, the first and second printhead assemblies 14, 16 are identical, so only the first printhead assembly 14 will be described with particularity. Moreover, like parts are labeled with like numerals with the first printhead assembly 14 being designated by the subscript “a” and the second printhead assembly 16 being designated with the subscript “b”.
As seen best in
As seen best in
Although, in one preferred embodiment, the printing system 10 is illustrated as including only first and second printhead assemblies 14, 16. It is to be understood that the printing system 10 could include more than two printhead assemblies. For example, alternatively as illustrated in
The print media 22 has a width dimension “W” and a length dimension “L” which is greater than the width dimension “W” (see
As previously stated, in one preferred embodiment, the first and second printhead assemblies 14, 16 are identical. In this one preferred embodiment, each of the carriages 20a, 20b carries a single replaceable printhead 46a, 46b for printing multiple colors of marking fluid, such as ink. The multiple colors of ink in the single printhead 46a of the first printhead assembly 14 are identical to the multiple colors of ink in the single printhead 46b of the second printhead assembly 16. These multiple colors of ink are black, cyan, magenta and yellow. Alternatively, the single printhead 46a of the first printhead assembly 14 could include ink of different colors or composition than the colors of ink and ink composition of the single printhead 46b of the second printhead assembly 16. As a further alternative, the single printhead 46a of the first printhead assembly 14 and the single printhead 46b of the second printhead assembly 16 could each include only a single color of ink. That single color of ink could be black. As still a further alternative as illustrated in
Operation, in accordance with the present invention, of the first and second printhead assemblies 14, 16 of the printing system 10 shown in
The dashed line 17 represents the dividing line between the upper and lower portions 13, 15 of the print media 22, with these upper and lower portions 13, 15 being equal in one preferred embodiment. Alternatively, the lower portion 15 could be larger than the upper portion 13 (see the dotted line 66 in
With regards to
The printing system 10 makes use of multiple conventional, non PWA printhead assemblies 14, 16 (45) to increase the print media throughput of the printing system 10. In particular, the printing system uses at least first and second printhead assemblies 14, 16, with each printhead assembly being movable back and forth across the print media 22 to deposit ink on different portions 13, 15 of the print media 22 at the same time. This greatly increases the print media throughput of the printing system 10 especially compared to conventional printing systems employing a single printhead assembly movable relative to print media.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Number | Name | Date | Kind |
---|---|---|---|
4910871 | Logan | Mar 1990 | A |
4940998 | Asakawa | Jul 1990 | A |
5016023 | Chan et al. | May 1991 | A |
5357268 | Kishida et al. | Oct 1994 | A |
5376957 | Gandy et al. | Dec 1994 | A |
5398053 | Hirosawa et al. | Mar 1995 | A |
5428375 | Simon et al. | Jun 1995 | A |
5677719 | Granzow | Oct 1997 | A |
5719602 | Hackleman et al. | Feb 1998 | A |
5730049 | Broschart | Mar 1998 | A |
5742305 | Hackleman | Apr 1998 | A |
5838343 | Chapin et al. | Nov 1998 | A |
5984450 | Becker et al. | Nov 1999 | A |
6000781 | Akiyama et al. | Dec 1999 | A |
6164747 | Yashima et al. | Dec 2000 | A |
6318840 | Sette et al. | Nov 2001 | B1 |
6593953 | Ross et al. | Jul 2003 | B1 |
Number | Date | Country |
---|---|---|
0145025 | Jun 1985 | EP |
0829368 | Mar 1998 | EP |
1184188 | Mar 2002 | EP |
56005775 | Jan 1981 | JP |
60032680 | Feb 1985 | JP |
61246067 | Nov 1986 | JP |
62028268 | Feb 1987 | JP |
4179561 | Jun 1992 | JP |
Number | Date | Country | |
---|---|---|---|
20030137550 A1 | Jul 2003 | US |