1. Field of the Invention
The present invention relates to an inkjet recording apparatus provided to record data by discharging ink from a recording head and an ink-landing location-adjustment method used for the inkjet recording apparatus.
2. Description of the Related Art
The technology of adjusting the displacement of a dot-recording location (the landing location of an ink droplet) defined on a recording medium in an inkjet recording apparatus has been available. According to the technology disclosed in Japanese Patent Laid-Open No. 2007-18375, in an inkjet recording apparatus including at least one ink cartridge combined into a recording head, items that are subjected to the landing-location adjustment are determined in accordance with the type of an ink cartridge attached to the inkjet recording apparatus when the ink cartridge is attached to and/or detached from the inkjet recording apparatus. For example, when only an ink cartridge provided for a colored ink (hereinafter referred to as the color cartridge) is attached to the inkjet recording apparatus, a location adjustment (e.g., a location adjustment performed for the two-way recording) is performed for the color cartridge. Further, when the color cartridge and an ink cartridge provided for black ink (hereinafter referred to as the black cartridge) are attached to the inkjet recording apparatus, the location adjustment is performed between a recording head discharging the colored ink and that discharging the black ink, and the location adjustment is performed for each of the cartridges.
According to the technology disclosed in Japanese Patent Laid-Open No. 2007-18375, the items that are subjected to the location adjustment are determined based on the type of the attached ink cartridge (recording head). Therefore, the location adjustment is performed for an item that may not be adjusted when the ink cartridge is attached to and/or detached from the inkjet recording apparatus. For example, when a color cartridge is attached to and/or detached from the inkjet recording apparatus in the state where the color cartridge and the black cartridge are attached to the inkjet recording apparatus, the location adjustment is performed between a recording head discharging colored ink and that discharging black ink, and a discharge-location adjustment is performed for each of the cartridges. However, since the black cartridge is not attached to and/or detached from the inkjet recording apparatus, the location adjustment (the location adjustment performed for the two-way recording, etc.) may not be performed for the recording head discharging the black ink.
Thus, determining items subjected to the landing-location adjustment based on the type of an attached ink cartridge (recording head) may lead to the execution of the location adjustment for an item that may not be adjusted.
According to an embodiment of the present invention, an inkjet recording apparatus that records an image by discharging ink from a plurality of recording heads that can be separately attached to and/or detached from the inkjet recording apparatus, wherein the inkjet recording apparatus includes a detecting unit configured to detect attachment and/or detachment of each of the recording heads, and a pattern recording unit configured to record a pattern used to adjust a displacement of a landing location of each of the recording heads and a pattern used to adjust a displacement between landing locations of two recording heads of the recording heads, and wherein the pattern recording unit only generates a pattern used to adjust a displacement of a landing location of an attached and/or detached recording head alone and a pattern used to adjust a displacement between landing locations of recording heads including the attached and/or detached recording head.
According to another embodiment of the present invention, a method of adjusting a landing location of ink, the method being used for an inkjet recording apparatus that records a image by discharging ink from a plurality of recording heads that can be separately attached to and/or detached from the inkjet recording apparatus, wherein the ink-landing location-adjustment method includes the steps of detecting attachment and/or detachment of each of the recording heads, and recording a pattern used to adjust a displacement of a landing location of each of the recording heads and a pattern used to adjust a displacement between landing locations of two recording heads of the recording heads, and wherein, during the pattern recording, only a pattern used to adjust a displacement of a landing location of an attached and/or detached recording head alone and a pattern used to adjust a displacement between landing locations of recording heads including the attached and/or detached recording head are recorded.
The present invention has been achieved not to execute the location adjustment for an item that may not be adjusted at the time of attachment and/or detachment of an ink cartridge.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An adjustment-value storage memory 102 is provided to store data of a result of the landing-location adjustment. The adjustment-value storage memory 102 is provided in the main body of the recording apparatus and includes a rewritable involatile memory provided as an electrically erasable programmable read-only memory (EEPROM). The adjustment-value storage memory 102 may be provided in an external apparatus as is the case with the pattern storage memory 101. When an ordinary user stores data of a desired image, the data storage is performed based on adjustment-value data stored in the above-described adjustment-value storage memory 102.
A pattern expansion buffer 103 is a volatile memory including a random-access memory (RAM) provided in the main body of the recording apparatus. The pattern expansion buffer 103 is configured to temporarily store and retain the pattern data stored in the pattern storage memory 101 for storage. A control device 104 is provided in the main body of the recording apparatus to control calculation processing, the cooperation between devices, and the entire recording apparatus. The control device 104 corresponds to a central processing unit (CPU) and/or a microprocessing unit (MPU).
A pattern reading device 105 is the sensor of an optical system provided in the recording apparatus, the optical system including a light-emitting member and a light-receiving member. The pattern reading device 105 is used to convert data of the density of pattern data recorded onto a recording medium into an electric signal and read the electric signal. A recording head 106 is a device provided to discharge ink onto a recording medium, where the device is often used in an inkjet system. The recording head 106 is provided to record pattern data that is transmitted from the pattern storage memory 101 and that is expanded through the pattern expansion buffer 103 based on data of an instruction issued from the control device 104. Further, when the pattern data expanded through the pattern expansion buffer 103 is stored in the recording head 106, the control device 104 can change the ink-discharge time based on the adjustment-value data stored in the adjustment-value storage memory 102 to adjust the landing location of an ink droplet.
The interface 107 is a device provided to receive and/or transmit stored data and data of a control command that are transmitted from an external device and/or apparatus including a computer, a digital camera, etc.
An ink-cartridge attachment/detachment detecting unit 108 is provided to detect the attachment/detachment state of an ink cartridge including a combination of a recording head and an ink tank, and is capable of detecting the attachment and/or detachment of the ink cartridge based on the electrical connection between the ink cartridge and a carriage. At that time, the ink-cartridge attachment/detachment detecting unit 108 detects the attached and/or detached ink cartridge. Though not illustrated in
[Configuration of Inkjet Recording Apparatus]
Next, the steps of adjusting the displacement of a landing location, which are performed in the above-described embodiment, will be described with reference to
It is determined whether or not acquisition of the adjustment value of each of adjustment items is finished at step S404. In the above-described embodiment, adjustment items for which the location adjustment is performed vary based on the combination of additionally attached ink cartridges. The variation will be described later in detail.
If it is determined that the adjustment-value acquisition is finished for each of the adjustment items at step S404, data of the adjustment value of each of the adjustment values is stored in the adjustment-value storage memory 102 at step S405. When recording data after the above-described adjustment-value storage, the discharge time is changed based on the adjustment values. Further, if it is determined that the adjustment-value acquisition is not finished for each of the adjustment items at step S404, the processing returns to step S401 so that the adjustment value is acquired for each of the adjustment items for which the adjustment-value acquisition is not finished through the pattern-data storage and the optical-density reading.
Each of
Hereinafter, an exemplary adjustment of a landing location observed when data recording is performed in the going direction and that observed when the data recording is performed in the returning direction, which is performed for a given nozzle array during the two-way recording, will be described. In the above-described embodiment, data of a single reference pattern and at least two adjustment patterns is stored, an adjustment pattern having the closest optical reflection density to that of the reference pattern is detected, and data of the time of ink discharge performed at the time of storing the above-described adjustment pattern is acquired, as an adjustment value. The above-described adjustment will be described later in detail.
First,
If there is no displacement between the landing location corresponding to the going-direction recording and that corresponding to the returning-direction recording, data of both the pattern having the displacement amount of +1 and the pattern having a displacement amount of −1 is recorded with a displacement from the ideal dot arrangement as illustrated in
Next, the optical density of each of patterns of which data is recorded through the pattern reading device 105 is measured at step S402, so as to detect the adjustment pattern similar to the dot arrangement of the reference pattern. The optical reflection density of the pattern is relative to the state of the dots overlapping one another. Therefore, it becomes possible to detect the adjustment pattern similar to the dot arrangement of the reference pattern by selecting an adjustment pattern having the closest optical reflection density to that of the reference pattern. For measuring the density of each of the patterns, the method of measuring and acquiring the average density obtained in a relatively large area as the density of each of the patterns may be used.
In the above-described embodiment, the displacement between the landing locations corresponding to the individual going-direction recording and returning-direction recording that are performed during the two-way recording is exemplarily adjusted. However, the above-described embodiment can be used for adjusting a displacement between the landing locations corresponding to nozzle arrays that are provided for different colors, where the displacement occurs in the scan direction. Further, the above-described embodiment can also be used for adjusting a displacement between the landing locations corresponding to an odd-numbered array and an even-numbered array that are provided for the same color. For example, for adjusting a displacement between the landing locations corresponding to a cyan nozzle array and a magenta nozzle array, data of the reference dots 501 and 502 of the reference pattern is recorded through the cyan nozzle array, data of the reference dots of the adjustment pattern is recorded through the cyan nozzle array, and data of the adjustment dots of the adjustment pattern is recorded through the magenta nozzle array. For adjusting the displacement between the landing locations corresponding to the odd-numbered array and the even-numbered array that are provided for the same color, data of the reference dots 501 and 502 of the reference pattern is recorded through the odd-numbered array, data of the reference dots of the adjustment pattern is recorded through the odd-numbered array, and data of the adjustment dots of the adjustment pattern is recorded through the even-numbered array.
A pattern 604 is a pattern of the landing-location adjustment performed between the cyan cartridge 203 and the magenta cartridge 204, and a column G is a pattern of the landing-location adjustment performed for the cyan nozzle array and the magenta nozzle array in the scan direction. A pattern 605 is a pattern of the landing-location adjustment performed between the magenta cartridge 204 and the yellow cartridge 205, and a column H is a pattern of the landing-location adjustment performed for the magenta nozzle array and the yellow nozzle array in the scan direction.
In the above-described embodiment, the landing-location adjustment performed between the nozzle arrays that are performed for different colors (between recording heads) is determined to be the relative location-adjustment management. Namely, in the above-described embodiment, only the values of location adjustments that are performed between the adjacent nozzle arrays are acquired. As for the location adjustments that are performed between other nozzle arrays, the landing location is adjusted based on a combination of the location-adjustment values. More specifically, the value of a location adjustment performed between the cyan nozzle array and the magenta nozzle array (the column G) and that of a location adjustment performed between the magenta nozzle array and the yellow nozzle array (the column H) are acquired, as the value of a location adjustment performed between the adjacent nozzle arrays. Then, the location adjustment between the cyan nozzle array and the yellow nozzle array is performed by adding two adjustment values to each other. The above-described relative management allows for reducing adjustment values that are used for performing the location adjustment among many nozzle arrays, which leads to a reduction in the storage capacity of the memory 102.
When it is confirmed that the instruction to execute the landing-location adjustment is issued at step S702, the processing advances to step S703 so that information about the attached and/or detached ink cartridge is acquired. Next, at step S704, an adjustment item for which the location adjustment is executed is determined based on the information about the attached and/or detached ink cartridge by making a reference to an adjustment-item determining table.
For example, when the cyan cartridge alone is attached and/or detached from the recording apparatus, adjustment items relating to the cyan nozzle array are selected. Namely, an adjustment for the two-way recording performed through the cyan nozzle array, an adjustment between the odd-numbered array and the even-numbered array of the cyan nozzle array, and an adjustment between the cyan nozzle array and the magenta nozzle array are performed. Further, since no attachment and/or detachment operation is performed for the magenta cartridge and the yellow cartridge, the displacement between the landing locations of the magenta cartridge and the yellow cartridge is not changed. Therefore, no adjustment is performed for the magenta cartridge and the yellow cartridge.
After the adjustment items are selected, the landing-location adjustment is subsequently performed at step S705 as illustrated in
Thus, according to the above-described embodiment, it may be arranged that the location adjustment is not performed for an ink cartridge that may not be adjusted and/or an ink cartridge that is not attached and/or detached, and that may not be adjusted.
In the above-described embodiment, the attachment and/or detachment of an ink cartridge is detected. Therefore, it has been difficult to detect whether an additionally attached ink cartridge is another ink cartridge or an ink cartridge that is reattached after having been detached once (a cartridge that was previously attached). Therefore, according to another embodiment of the present invention, it is arranged to discriminate between “change” denoting the attachment of another ink cartridge and “reattachment” denoting an ink cartridge reattached as it is after having been detached once. In that case, the processing is changed based on whether the “change” or the “reattachment” is performed.
Each of ink cartridges that are used for the above-described embodiment includes a memory storing individual information, where the memory is provided in the recording head. When the ink-cartridge is attached and/or detached, the ink-cartridge attachment/detachment detecting unit 108 can detect whether the ink cartridge (recording head) is “changed” or “reattached” by reading the individual information from the memory. Namely, if the individual information obtained before the attachment and/or detachment is performed is different from that obtained after the attachment and/or detachment is performed, it is determined that the “change” is performed. Otherwise, it is determined that the “reattachment” is performed. When the “change” is detected, the adjustment items are determined as is the case with the above-described embodiment.
On the contrary, when the “reattachment” is detected, the location adjustment (the two directions, between the odd-numbered array and the even-numbered array) is not performed through a single ink cartridge (a single recording head). Since there is no change in the discharge property of the “reattached” ink cartridge (recording head), the location adjustment performed through the single “reattached” ink cartridge may be omitted.
For example, when the cyan cartridge alone is “reattached”, the adjustment for the two-way recording performed through the cyan nozzle array and the adjustment between the odd-numbered array and the even-numbered array of the cyan nozzle array are not performed, but only the adjustment between the cyan nozzle array and the magenta nozzle array is performed.
Thus, the above-described embodiment allows for discriminating between the “change” and the “reattachment” of an ink cartridge so that the location adjustment performed through a single ink cartridge is not executed when the ink cartridge is “reattached”.
[Others]
In the above-described embodiments, the inkjet recording apparatus provided for the three color inks including the cyan ink, the magenta ink, and the yellow ink has been exemplarily described. However, the inkjet recording apparatus may be provided for additional color inks including a black ink, a light-colored ink, and a special-colored ink including a red ink, a green ink, and so forth.
Further, in the above-described embodiments, the adjustment values are obtained by storing data of the single reference pattern and the plurality of adjustment patterns and detecting data of an adjustment pattern having the closest optical reflection density to that of the reference pattern. However, as has been widely perceived, the method of storing data of a plurality of patterns having different displacement amounts and determining the displacement amount corresponding to the maximum optical reflection density and/or the displacement amount corresponding to the minimum optical reflection density to be the adjustment value may be used. Namely, the adjustment value may be acquired from any kinds of patterns.
Further, when a significant impact is given to the recording apparatus when an ink cartridge is attached and/or detached thereto and/or therefrom and when a predetermined time has elapsed since the execution of the previous location-adjustment processing, for example, the location adjustment may be performed for an ink cartridge which is not attached and/or detached to and/or from the recording apparatus.
Further, in the above-described embodiments, each of the adjustment performed for the two-way recording and that performed between the odd-numbered array and the even-numbered array has been exemplarily described as the location adjustment relating to a single ink cartridge. However, the adjustment of the inclination of a nozzle array may be additionally performed, for example. Further, the landing-location adjustment performed in, for example, the sub-scan (conveyance) direction may be performed in addition to the landing-location adjustment performed in the scan direction as the location adjustment performed between ink cartridges that are provided for different colors. Further, even though the landing-location adjustment is performed for each of the three adjustment items in the above-described embodiments, the number of types of the adjustment items may be reduced.
Further, in the above-described embodiments, the inkjet recording apparatus including the ink cartridge provided with the combination of the recording heads and the ink tanks has been exemplarily described. However, so long as each of the recording heads can be attached and/or detached to and/or from the inkjet recording apparatus, the adjustment items may be determined in accordance with the attached and/or detached recording head as is the case with the above-described embodiments even though the recording heads and the ink tanks are separately provided. Further, if the inkjet recording apparatus has the recording heads and the ink tanks that are separately provided, the adjustment items may be determined based on the attachment and/or detachment of the ink tank. This is because an impact given to the inkjet recording apparatus when the ink tank is attached and/or detached thereto and/or therefrom may displace the landing location corresponding to a recording head combined into the attached and/or detached ink tank.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-282291 filed Dec. 11, 2009, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-282291 | Dec 2009 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20070008369 | Suzuki | Jan 2007 | A1 |
| Number | Date | Country |
|---|---|---|
| 10-006533 | Jan 1998 | JP |
| 2001-310456 | Nov 2001 | JP |
| 2002-337431 | Nov 2002 | JP |
| 2007-018375 | Jan 2007 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20110141183 A1 | Jun 2011 | US |