1. Field of the Invention
The present invention relates to an inkjet recording apparatus provided with a maintenance mechanism for cleaning a recording head.
2. Description of the Related Art
Serial inkjet recording apparatuses and linear inkjet recording apparatus have been proposed both of which eject ink from a recording head onto a recording medium which is being conveyed. In a serial inkjet recording apparatus, recording of each line is performed while carriage on which a recording head is mounted reciprocates in a main scanning direction which intersects with the conveyance direction in which the recording medium is conveyed. In a linear inkjet recording apparatus, a recording head with an elongated printing width collectively performs recording of each line. These inkjet recording apparatuses require a maintenance mechanism for removing ink and dust particles adhering near a nozzle of the recording head.
Such a maintenance mechanism is typically provided with a sheet-shaped wiper blade made of, for example, rubber. The wiper blade is moved, while in contact with the nozzle, to scrape the ink and dust particles off. The wiper blade is bent when it is in contact with the nozzle; and then, after passing over the nozzle, the wiper blade returns to its original shape in a single motion. At this time, it is concerned that the ink adhering to the wiper blade scatters toward the recording medium and contaminates the same. Japanese Patent Laid-Open No. 2001-30508 discloses an inkjet recording apparatus with reduced amount of scattering of ink during the wiping operation of the ink adhering to a recording head.
The inkjet recording apparatus disclosed in Japanese Patent Laid-Open No. 2001-30508 is a linear inkjet recording apparatus and is provided with a maintenance mechanism situated between the recording head and the recording medium. This maintenance mechanism is provided with a plurality of scatter prevention walls situated near each of a plurality of recording heads arranged along the width direction of the recording medium. The scatter prevention walls absorb the ink scattering during the wiping operation of wiper blades (elastic blades) so as to minimize the scattering amount of ink. In recent serial inkjet recording apparatuses, it has been proposed that a plurality of recording heads are arranged out of alignment with one another in the conveyance direction (sub-scanning direction) in which the recording medium is conveyed, in order to increase a printing width for each printing event to thereby achieve high speed recording. If the scatter prevention walls disclosed in Japanese Patent Laid-Open No. 2001-30508 are provided in the thus-structured inkjet recording apparatus, the recording heads (carriage) come in contact with the scatter prevention walls during a reciprocation movement in the main scanning direction, which interferes the recording operation. This is because the scattering prevention walls extends to a position higher than nozzle surfaces (i.e., bottom surfaces) of the recording heads and each of the scattering prevention walls is situated close to each of the recording heads in the main scanning direction. This means that the maintenance mechanism disclosed in Japanese Patent Laid-Open No. 2001-30508 is not applicable to the serial inkjet recording apparatus provided with a plurality of recording heads. It is therefore concerned that the recording medium is contaminated by the scattered ink during the wiping operation of the ink adhering to the recording heads.
The present invention provides a serial inkjet recording apparatus equipped with a plurality of recording heads with reduced amount of scattering of ink toward a recording medium during a wiping operation of the recording heads.
The present invention also provides an inkjet recording device which includes: a carriage which is moved, between a recording area and a non-recording area, in a main scanning direction which intersects with a conveyance direction in which a recording medium is conveyed; a plurality of recording heads mounted on the carriage, the plurality of recording heads including a first recording head situated further away from the recording area when the carriage is in the non-recording area, a second recording head situated closer to the recording area, and a downstream end of the second recording head in the conveyance direction is situated in downstream of a downstream end of the first recording head in the conveyance direction; a first cleaning unit which removes ink adhering to the first recording head by moving in the conveyance direction; and a second cleaning unit which removes ink adhering to the second recording head by moving in the conveyance direction.
Further features according to the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, an inkjet recording apparatus of a first embodiment will be described in detail.
In the inkjet recording apparatus illustrated in
With this configuration, the carriage 3 reciprocates in a main scanning direction (i.e., the direction of arrow A) which intersects with a conveyance direction (i.e., the direction of arrow B) above a recording area (i.e., a printing area) in which a recording medium 1 is conveyed in the conveyance direction. A maintenance mechanism 9 which does maintenance of the recording heads 2 is provided in a non-recording area (i.e., a non-printing area) which is adjacent to one of the ends of the recording area in the main scanning direction. The carriage 3 reciprocates above the recording area and then moves to a position above the non-recording area.
The recording heads 2a and 2b are arranged on the bottom surface of the carriage 3 such that leading ends thereof in the conveyance direction (i.e., the direction of arrow B) are out of alignment with each other in both the conveyance direction and the main scanning direction (i.e., the direction of arrow A). In the present embodiment, the bottom surface of the carriage 3 is situated higher than the nozzle surfaces of the recording heads 2a and 2b in order to prevent contact between cleaning units 91a and 91b of the maintenance mechanism 9, which will be described later, and the carriage 3 while the recording heads 2a and 2b are cleaned (see
Each of the recording heads 2a and 2b is provided with four nozzle blocks 10 each corresponding to the color of cyan, magenta, yellow and black (CMYK). Each of the nozzle blocks 10 is constituted by a plurality of nozzles 11. In the present embodiment, the recording heads 2a and 2b are staggered against each other as illustrated in
The control unit 12 includes, in addition to the image processing unit 15, a motor driver 17 which controls the carriage motor 5 and the conveyance motor 16, and a head driver 18 which performs drive control of the recording heads 2. The carriage motor 5 generates driving force to let the carriage 3 reciprocate in the main scanning direction. The conveyance motor 16 drives a feed roller (not illustrated) and a paper ejecting roller (not illustrated) to generate driving force with which the recording medium 1 is conveyed. A position of the carriage 3 in the main scanning direction is detected by an encoder 19, which outputs signals to be fed back to the CPU 15a in the image processing unit 15 via an encoder controller 20. The encoder controller 20 processes the signals output from the encoder 19 and generates position signals representing the position of the carriage 3 and speed signals representing the speed of the carriage 3. Therefore, carriage position signals and carriage speed signals are transferred to the CPU 15a.
Next, a configuration of the maintenance mechanism 9 will be described.
The maintenance mechanism 9 illustrated in
Next, a wiping operation by the maintenance mechanism 9 will be described with reference to
After the recording heads 2a and 2b eject the ink on the recording medium 1 from the nozzles 11 during reciprocation of the carriage 3, the carriage 3 moves to the position above the non-recording area (i.e., the maintenance mechanism 9) in order to wipe the ink adhering to the nozzle surfaces of the recording heads 2a and 2b. After the carriage 3 is moved, the holder 90 is moved in the conveyance direction. Accompanying the movement of the holder 90, as illustrated in
When the holder 90 is moved further, as illustrated in
If the holder 90 is moved further, as illustrated in
The cleaning units 91a and 91b pass over, undergoing deformation, the blade cleaners 92a and 92b. In this process, the ink adhering to the cleaning units 91a and 91b is removed and the cleaning units 91a and 91b return to be the clean state. Finally, the first cleaning unit 91a comes in contact with a first wet liquid feeding unit 96a of the first wet liquid feeding device 95a as illustrated in
According to the present embodiment, the ink adhering to the recording heads 2a and 2b is wiped in a manner that the first cleaning unit 91a first wipes the first recording head 2a in the non-recording area, situated distant from the recording area. After the wiping, even if the ink scatters toward the recording medium 1 when the first cleaning unit 91a returns to its pre-deformed shape, the second recording head 2b situated diagonally to the front of the first recording head 2a prevents that scattering of the ink toward the recording medium 1. Even if the ink scatters toward the recording medium 1 when the second cleaning unit 91b which wiped the ink adhering to the second recording head 2b returns to its pre-deformed shape, the second cover 94b prevents scattering of the ink toward the recording medium 1. Therefore, the recording medium 1 is not easily contaminated during the wiping operation of the ink adhering to the recording heads 2a and 2b. This configuration prevents the image quality from being impaired.
A configuration in which the first cleaning unit 91a and the second cleaning unit 91b are moved in the conveyance direction of the recording medium has been described above: but the direction in which the first cleaning unit 91a and the second cleaning unit 91b are moved is not limited to the conveyance direction of the recording medium. Any direction that intersects the main scanning direction in which the carriage is moved is selectable. That is, the first cleaning unit 91a and the second cleaning unit 91b may be moved in the direction opposite to the conveyance direction of the recording medium. Alternatively, the first cleaning unit 91a and the second cleaning unit 91b may be moved in a diagonal direction which intersects the main scanning direction. In that case, when the carriage is in the non-recording area, the first recording head is situated farther away from the recording area and the second recording head is situated closer to the recording area. The downstream end of the second recording head in the moving direction of the cleaning unit is situated in the downstream of the downstream end of the first recording head in the moving direction of the cleaning unit.
Hereinafter, an inkjet recording apparatus of a second embodiment will be described. The inkjet recording apparatus according to the present embodiment is the same as that according to the first embodiment except for the configuration of the maintenance mechanism 9.
In the present embodiment, the maintenance mechanism 9 includes a holder 90, cleaning units 91a and 91b, blade cleaners 92a and 92b and covers 94a and 94b as illustrated in
Next, a wiping operation by the maintenance mechanism 9 according to the present embodiment will be described with reference to
In the present embodiment, as in the first embodiment, after the carriage 3 is moved to a position above the non-recording area (i.e., above the maintenance mechanism 9), the holder 90 is moved in the conveyance direction (see arrow B) in which the recording medium 1 is conveyed. Accompanying the movement of the holder 90, as illustrated in
When the holder 90 is moved further, as illustrated in
If the holder 90 is moved further, as illustrated in
The cleaning units 91a and 91b pass over, undergoing deformation, the blade cleaners 92a and 92b. In this process, the ink adhering to the cleaning units 91a and 91b is removed and the cleaning units 91a and 91b return to be the clean state. Finally, the first cleaning unit 91a comes in contact with a first wet liquid feeding unit 96a of a first wet liquid feeding device 95a as illustrated in
According to the present embodiment, as in the first embodiment, the ink adhering to the recording heads 2a and 2b is wiped in a manner that the first cleaning unit 91a first wipes the first recording head 2a in the non-recording area, situated distant from the recording area. After the wiping, even if the ink scatters toward the recording medium 1 when the first cleaning unit 91a returns to its pre-deformed state, the first cover 94a prevents scattering of the toward the recording medium 1. Even if the ink scatters toward the recording medium 1 when the second cleaning unit 91b which comes in contact with the second recording head 2b returns to its pre-deformed state, the second cover 94b prevents scattering of the ink toward the recording medium 1 as in the first embodiment. Therefore, the recording medium 1 is not easily contaminated during the wiping operation of the ink adhering to the recording heads 2a and 2b. In the present embodiment, it is also possible to prevent the second recording head 2b from being contaminated by the ink scattering from the first cleaning unit 91a. With this configuration, an inside of the apparatus is not easily contaminated during the cleaning of the recording heads 2a and 2b. According to each of the embodiments of the present invention, even if the ink scatters toward the recording medium when the cleaning unit returns to its pre-deformed shape, another recording head situated further toward the recording medium prevents scattering of the ink toward the recording medium. Even if the ink scatters toward the recording medium when the first cleaning unit which comes in contact with the first recording head returns to its pre-deformed shape, the cover prevents scattering of the ink toward the recording medium. Therefore, the recording medium is not easily contaminated during the wiping operation of the ink adhering to a plurality of recording heads.
Similarly, in the second embodiment, the direction in which the first cleaning unit 91a and the second cleaning unit 91b are moved is not limited to the conveyance direction of the recording medium; any direction which intersects the main scanning direction in which the carriage is moved is selectable. That is, the first cleaning unit 91a and the second cleaning unit 91b may be moved in the direction opposite to the conveyance direction of the recording medium. Alternatively, the first cleaning unit 91a and the second cleaning unit 91b may be moved in a diagonal direction which intersects the main scanning direction. In that case, when the carriage is in the non-recording area, the first recording head is situated farther away from the recording area and the second recording head is situated closer to the recording area. The downstream end of the second recording head in the moving direction of the cleaning unit is situated in the downstream of the downstream end of the first recording head in the moving direction of the cleaning unit.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2010-193584 filed Aug. 31, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2010-193584 | Aug 2010 | JP | national |