1. Technical Field
The present invention relates to an inkjet recording apparatus that ejects an ink within an ink chamber from a nozzle communicated with the ink chamber by increasing or decreasing the pressure on the ink within the ink chamber.
2. Background Arts
In the inlet recording apparatus, an ink is ejected from a nozzle by applying a pressure to the ink within the ink chamber by contracting the ink chamber provided at an inkjet head after expanding by a drive pulse for a predetermined period of time. At this time, if a residual vibration occurs in the ink that remains within the ink chamber, it is not possible to apply a sufficient pressure to the ink when ejecting the ink from the ink chamber the next time, and thus the ink ejection performance is reduced. Therefore, after ink is ejected, the ink chamber is expanded (or contracted) after contracting (or expanding) for a fixed period of time by a cancel pulse to cancel the above-described residual vibration.
As to this technique, Japanese Patent Application Laid-Open No. 9-123445 proposes to make an attempt to optimize the cancellation of residual vibration by adjusting the timing and pulse width of a cancel pulse in accordance with the density of ink that differs depending on the ink color.
However, there is an ink for which suppression of residual vibration is not necessary depending on the density. If a cancel pulse intended to suppress residual vibration is applied to such an ink, there occurs such trouble that the amount of ejected ink is reduced compared to the normal amount. Therefore, a technique to appropriately apply the cancel pulse intended to suppress residual vibration will be important.
An object of the present invention is to provide an inkjet recording apparatus capable of appropriately applying a cancel pulse intended to suppress residual vibration to ejection of an ink.
In order to achieve the above-mentioned object, there is provided an inkjet recording apparatus comprising: a volume changer configured to eject ink from a nozzle by applying a drive signal to an ink chamber communicated with the nozzle to change the volume of the ink chamber and thereby to increase or decrease the pressure on the ink to be supplied to the ink chamber, a comparator configured to compare a value of a physical quantity in proportion to the density of the ink to be supplied selectively to the ink chamber with a predetermined reference value; and a drive signal application unit configured to apply a first drive signal to the volume changer, the first drive signal including a cancel pulse to suppress the residual vibration of the pressure on the ink within the ink chamber, when the physical quantity exceeds the reference value, or to apply a second drive signal not including the cancel pulse to the volume changer when the physical quantity is less than the reference value, wherein the when a first drive signal is applied, the volume changer changes the volume of the ink chamber so that the fluctuation of the pressure on the ink within the ink chamber after the application of the first drive signal is completed is cancelled.
Several embodiments of the present invention will be explained below with reference to the accompanying drawings.
The sheet feeder A feeds a recording sheet PA. The sheet feeder A is arranged at the uppermost stream side of the transfer path indicated by the thick line of
The printer B prints an image on the recording sheet PA while transferring the recording sheet PA. The printer B is arranged at the downstream side of the sheet feeder A. The printer B includes a registration roller B1, a belt transfer unit B2, and five ink circulation system printing units B3 (B3a to B3e) corresponding to each color of CMYK. Each of the ink circulation system printing units B3a to B3e has an inlet head 5 (see
The registration roller B1 transfers the recording sheet PA transferred from the sheet feeder A or the reverse unit E to the belt transfer unit B2. The belt transfer unit B2 transfers the recording sheet PA transferred from the registration roller B1 to the dryer C while attracting the recording sheet PA.
The dryer C transfers the printed recording sheet PA while drying the recording sheet PA. The dryer C is arranged at the downstream side of the printer B. The dryer C includes a drying furnace C1, three pairs of transfer rollers C2, and a heated air sending unit C3.
The drying furnace C1 stores heated gas sent from the heated air sending unit C3 while guiding the recording sheet PA. Inside of the drying furnace C1, a transfer space (not shown schematically) configuring part of a normal path RC indicated by the solid line and the broken line of
The sheet discharge unit D discharges and stacks the printed recording sheet PA. The sheet discharge unit D is arranged at the downstream side of the dryer C. The sheet discharge unit D is arranged at the most downstream side of the normal path RC. The sheet discharge unit D includes a switch mechanism D1, two pairs of sheet discharge rollers D2, and a sheet discharge table D3.
The switch mechanism D1 switches the transfer path of the recording sheet PA between the normal path RC and a reverse path RR for duplex printing indicated by the alternate long and short dash line of
The reverse unit E reverses the recording sheet PA one side of which is printed and transfers the reversed recording sheet PA to the printer B. The reverse unit E includes a plurality of pairs of reverse rollers E1, a flipper E2, and a switch back unit E3.
The reverse roller E1 once transfers the recording sheet PA one side of which is printed transferred from the dryer C to the switch back unit E3 via the switch mechanism D1. Further, the reverse roller E1 transfers the recording sheet PA returned from the switch back unit E3 to the printer B via the flipper E2.
Each of the ink circulation system printing units B3a to B3e of
The upper tank 3 has an air layer 33 communicated with the atmosphere via an atmosphere open valve 31 inside thereof. The air layer 33 is provided as a buffer configured to buffer the pulsation that occurs in the pressure on the ink circulating through the ink circulation path 15 by the operation of the circulation pump 11 and to stabilize the pressure of the ink meniscus of the nozzle provided in the inlet head 5. Further, in the upper tank 3, two liquid surface sensors 35 and 37 configured to detect an upper limit value and a limit value above the upper limit value of the ink liquid surface inside thereof are provided.
On the way of the ink flow path 9, a temperature sensor 9 configured to detect the temperature of the ink passing through the ink flow path 9.
The inkjet head 5 has a plurality of blocks provided with a nozzle 57 (see
The lower tank 37 is arranged below the inlet head 5 and excessive ink from the inkjet head 5 is recovered by its own weight. The lower tank 7 has an air layer 73 communicated with the atmosphere via an atmosphere open valve 71 inside thereof. The air layer 73 is provided in order to stabilize the pressure of the ink meniscus of the nozzle by the atmosphere during the suspension of circulation of ink in the ink circulation path 15.
Further, in the lower tank 7, a liquid surface sensor 77 configured to detect a lower limit value of the ink liquid surface inside thereof. Furthermore, to the lower tank 7, an ink cartridge 23 is connected via a replenishing ink flow path 19 and an open/close valve 21. The ink cartridge 23 of each of the ink circulation system printing units B3a to B3d is filled with an ink in one of the process colors K (black), C (cyan), Y (yellow), and M (magenta). The ink cartridge 23 of the ink circulation system printing unit B3e is filled with the K (black) ink. However, the K (black) ink with which the ink cartridge 23 of the ink circulation system printing unit B3a is filled has specifications different from those of the K (black) ink with which the ink cartridge 23 of the printing unit B3e is filled.
When it is detected that the liquid surface of the ink in the lower tank 7 is reduced to the lower limit value by the liquid surface sensor 77, the open/close valve 21 is opened appropriately and the ink within the ink cartridge 23 is supplied by an appropriate amount to the lower tank 7 via the replenishing ink flow path 19.
The circulation pump 11 causes the ink in the lower tank 7 to reflow to the upper tank 3 via the ink flow path 13. On the way of the ink flow path 13, a temperature adjuster 25 is provided. This temperature adjuster 25 adjusts the temperature of the ink caused to reflow from the lower tank 7 to the upper tank 3 by the circulation pump 11 to an appropriate temperature at which the ink is ejected at an appropriate eject speed in the inkjet head 5. To this end, the temperature adjuster 25 has a heater 251 for heating, a fan 253 for cooling, and a heat sink.
Then, when switching the K (black) ink to the other ink having different specifications, it is only required to change the ink to use in printing from either of the ink circulation system printing units B3a and B3e to the other.
Here, the non-aqueous based ink of the present embodiment is a non-aqueous based ink including at least pigment and organic solvent and an ink including 50 wt % or more of cyclic carbonate (five-membered heterocyclic compound having the C═O bond) in the organic solvent and in which the content of the polymer component in the ink is 20 wt % or less of the pigment.
Further, the current ink (oil ink) is a general oil pigment ink in which pigment is dispersed in a water insoluble solvent and the aqueous ink is a general aqueous pigment ink in which pigment is dispersed in a base medium.
As shown in
In general, the ink having a high density or the ink having a low viscosity tends to remain for a long period of time because the pressure fluctuation caused by the start of ejection of ink does not attenuate for a long period of time, and therefore it can be said that the influence of the residual vibration is very great.
When the influence of the residual vibration is great, unless the residual vibration of the ink within an ink chamber 56B is attenuated over a long period of time after ejection of the ink from the nozzle 57, the next ink is not ejected with an appropriate pressure, and therefore the printing quality is reduced. In other words, the time necessary for the ejection condition of the next ink to be made ready is lengthened.
On the other hand, in the current ink having a low density and a low viscosity at 25° C., the pressure fluctuation caused by the start of ejection of ink tends to attenuate comparatively and the influence of the residual vibration described above is substantially zero (“x” in
The configuration of the ink chamber in the present embodiment is common to all the ink chambers, and therefore the ink chamber will be represented hereinafter with its subscript omitted sometimes, such as an alphabet as a symbol denoting each ink chamber.
As shown in
As shown in
As shown in
As shown in
As shown in
When a drive voltage is applied to the electrode 61, the partition wall 54 undergoes shear deformation and changes the volume of the ink chamber 56 and the pressure within the ink chamber 56. Due to this, the ink within the ink chamber 56 is ejected from the nozzle 57.
To the control unit 29, the temperature sensor 91 provided in the ink flow path 9 of the ink circulation system printing units B3a to B3e and each of the liquid surface sensors 35, 37, and 77 of the upper tank 3 and the lower tank 7 are connected.
Further, to the control unit 29, each of the atmosphere open valves 31 and 71 of the upper tank 3 and the lower tank 7, the circulation pump 11, the heater 251 and the fan 253 of the temperature adjuster 25, the open/close valve 21, and a display 101 provided in the inkjet printer 1 to display various kinds of information.
Furthermore, to the control unit 29, a driver 103 of the inkjet head 5 of each of the ink circulation system printing units B3a to B3e and an external storage device 105, such as a hard disk, are connected.
The driver 103 performs an ejection drive to eject ink from the nozzle 57 by applying the drive voltage to the electrode 61 of the inkjet head 5 via the flexible cable 62 to deform the partition wall 54 and thereby to change the volume of the ink chamber 56 and the pressure within the ink chamber 56.
The external storage device 105 stores waveform data of the normal waveform and the residual vibration suppression waveform of the voltage to drive the inkjet head 5. The normal waveform and the residual vibration suppression waveform are described later.
Further, the external storage device 105 stores data of the kinds of ink (for example, non-aqueous based ink, current ink (oil ink), aqueous ink, etc.) with which the ink cartridge 23 of
Furthermore, the external storage device 105 stores a table showing the characteristic of change in physical properties (density, viscosity) depending on temperature of each kind of ink (non-aqueous based ink, current ink (oil ink), aqueous ink) explained previously with reference to
The CPU 29a of the control unit 29 selects which to use as the waveform of the drive signal between the normal waveform and the residual vibration suppression waveform using the detection result of the temperature sensor 91, the data of the kind of ink currently in use in printing of K (black) of the ink of the ink cartridge 23 of each of the ink circulation system printing units B3a and B3e, etc. Then, the CPU 29a controls the driver 103 so as to output the drive signal having the selected waveform to the electrode 61 of the inkjet head 5. This drive signal is output by the driver 103 to an electrode 61B of the ink chamber 56B each time one drop of ink is ejected. Further, the CPU 29a controls the adjustment of temperature of ink by the temperature adjuster 25.
Next, the basic operation of ink ejection is explained. In the following explanation, the turning on of a pulse signal in the drive signal is sometimes referred to as start of application and the turning off as end of application.
A case is explained where ink is ejected from the ink chamber 56B of three ink chambers 56A to 56C partitioned by partition walls 54A to 54D including the piezoelectric members 54a and 54b as shown in
When the drive signal indicated by the solid line of
The application time of the drive pulse P1 is a period of time of AL (Acoustic Length) from time t1 to time t2. The acoustic length is the period of time until the pressure waveform, which is caused by the inflow of ink to the ink chamber 56 the volume of which has increased, propagates through the entire region of the ink chamber 56 and reaches the nozzle 57, that is, ½ of the acoustic resonance period of the ink chamber 56. The acoustic length is determined depending on the structure of the inkjet head 5, the sound speed of ink, etc.
Subsequently, at time t2 in
When the period of time of AL elapses after the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential, during the period of time of AL from time t3 to time t4, a drive pulse P2 having a positive voltage is applied to the electrode 61B of the ink chamber 56B. Due to this, as shown in
After the application of the drive pulse P2, between time t4 and time t5 (not shown schematically), the voltage applied to the electrode 61B of the ink chamber 56B is set to the ground potential to return the state to the state of
As described above, the normal waveform is a waveform of the voltage applied to the electrode 61 so as to deform the partition wall 56 so that after the volume of the ink chamber 56 is increased, the volume is returned to the original volume and the volume is reduced, and then, the volume is returned again to the original volume.
It is not possible for the share mode type inkjet head 5 to drive the neighboring ink chambers 56 into the ejection operation at the same time because ink is ejected by making use of deformation of the partition wall 54 as described above. Because of this, at the time of recording operation, the time division drive is performed, in which all the ink chambers 56 possessed by the inkjet head 5 are divided into a plurality of groups of the ink chambers 56 not neighboring one another and the ink chambers 56 are driven into the ejection operation for each group.
The above-described inkjet printer 1 is also provided with, in addition to the normal waveform, the residual vibration suppression waveform, which is a waveform of the voltage to drive the electrode 61 so as to suppress the peak of the residual vibration after the ejection drive is completed more than in the case where the normal waveform is used.
An example of the residual vibration suppression waveform is shown in
In the case where this residual vibration suppression waveform is used, in the stationary state shown in
Subsequently, at time t12 when time T0 (=AL) elapses from time t11 in
At time t13 when time T1 (>AL) elapses after time t12 when the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential, the electrodes 61A and 61C of the ink chambers 56A and 56C are grounded and at the same time, a drive pulse (cancel pulse) P12 having a positive voltage is applied to the electrode 61B of the ink chamber 56B. Due to this, as shown in
Before the drive pulse P12 having a positive voltage is applied to the electrode 61B of the ink chamber 56B, the ink pressure within the ink chamber 56B reduces by the reaction of ejection of ink from the nozzle 57 and after the peak, the ink pressure is increasing toward the normal pressure.
Then, by applying the drive pulse P12 before the pressure returns to the normal pressure to reduce the volume within the ink chamber 56B, and thereby, to generate a pressurizing force, the ink pressure within the ink chamber 56B exceeds the normal pressure toward the peak of the increase.
Further, at time t14 (time when time T2 (<AL) elapses after the drive pulse P12 is turned on (time t13)) immediately before the pressure of ink within the ink chamber 56B reaches the peak of the increase, the chive pulse P12 is turned off and the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential. Then, the partition walls 54 B and 54C return to the neutral position shown in
By this attenuation, the magnitude of reduction in the pressure of ink within the ink chamber 56B that has switched from increase to reduction after exceeding the normal pressure becomes small, and due to this, the pressure of ink within the ink chamber 56B turns into a tendency to return to the normal pressure at an early time of point after the drive pulse P12 is turned off (time t14).
Consequently, in the case where a plurality of ink liquid drops is ejected continuously, it is possible to advance the timing at which the drive pulse P11 of the next drive signal can be turned on compared to that in the case of the normal waveform. Because of this, it is possible to improve the ejection performance when continuously ejecting ink liquid drops by ejecting the second and subsequent ink liquid drops more quickly with an appropriate pressure.
The residual vibration suppression waveform may be also modified to the waveforms shown in
Then, at time t23 (when time T1 (<AL) elapses after the drive pulse P21 is turned off (at time t22)) immediately before the pressure of ink within the ink chamber 56B that has reduced by the reaction of the ejection of ink from the nozzle 57 returns to the normal pressure, the electrodes 61A and 61C of the ink chambers 56A and 56C are grounded and at the same time, a drive pulse (cancel pulse) P22 having a negative voltage is applied to the electrode 61B of the ink chamber 56B. Due to this, as shown in
Further, at time t24 when time T2 (>2AL) elapses after the drive pulse P22 is turned on (at time t23), the drive pulse P22 is turned off and the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential. Then, the partition walls 54B and 54C return to the neutral position shown in
Then, during the period of time of T2 (>2AL) from time t23 when the drive pulse P22 is on to time t24, the pressure of ink within the ink chamber 56B reduces to a pressure lower than the normal pressure and then increases to a pressure higher than the normal pressure and reduces again to a pressure lower than the normal pressure. During the period of repetition of the increase and reduction in pressure, the ink chamber 56B maintains the state where the volume is increased, and therefore the pressure fluctuation of ink within the ink chamber 56B is attenuated and the peak at the time of increase and reduction in pressure reduces gradually.
After that, at time t24, the drive pulse P22 is turned off and the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential. Then, the partition walls 54B and 54C return to the neutral position shown in
By the turning off of the drive pulse P22, the pressure within the ink chamber 56B increases immediately from the peak of reduction and exceeds the normal pressure. However, by this time, the pressure fluctuation of ink within the ink chamber 56B is attenuated, and therefore the magnitude of reduction after exceeding the nominal pressure is small. Consequently, the pressure of ink within the ink chamber 56B turns into a tendency to return to the normal pressure at an early point of time after the drive pulse P22 is turned off (at time t24).
Further, for the residual vibration suppression waveform shown in
Then, at time t33 (time when time T1 (<AL) elapses after the drive pulse P31 is turned off (at time t32)) when the pressure of ink within the ink chamber 56B that has reduced by the reaction of ejection of ink from the nozzle 57 reduces exceeding the normal pressure, the electrodes 61A and 61C of the ink chambers 56A and 56C are grounded and at the same time, a drive pulse (cancel pulse) P32 having a positive voltage is applied to the electrode 61B of the ink chamber 56B. Due to this, as shown in
Further, when time T2 (AL<T2<2AL) elapses after the drive pulse P32 is turned on (at time t33), at time t34 in
Then, during the period of time of T2 (AL<T2<2AL) from time t33 when the drive pulse P32 is on to time t34, the pressure of ink within the ink chamber 56B increases temporarily to a pressure higher than the normal pressure caused by the reduction in volume of the ink chamber 56B. However, it switches to reduction instantly and after reducing to a pressure lower than the normal pressure, switches to increase and increases to a pressure higher than the normal pressure.
After that, at time t34 when the pressure of ink within the ink chamber 56B reaches the peak of increase, the drive pulse P32 is turned off and the voltage applied to the electrode 61B of the ink chamber 56B is returned to the ground potential. Then, the partition walls 54B and 54C return to the neutral position shown in
By this attenuation, the magnitude of the reduction in the pressure within the ink chamber 56B, which has switched from increase to reduction, after exceeding the normal pressure becomes small, and therefore the pressure of ink within the ink chamber 56B turns into a tendency to return to the normal pressure at an early point of time after the drive pulse P32 is turned off (at time t34).
As described above, the residual vibration suppression waveform is a waveform of the voltage applied to the electrode 61 so as to deform the partition wall 54 so that after the volume of the ink chamber 56 is increased by the drive pulses P11, P21, and P31, the volume is returned to the original volume and then; with an interval sandwiched in-between, which is longer or shorter than the period of time of AL, that is, ½ of the acoustic resonance period of the ink chamber 56, the volume of the ink chamber 56 is reduced (
With the drive signal having the above-described normal waveform, the negative pressure generated within the ink chamber 56B after the ejection of ink by the turning on of the drive pulse P2 is suppressed and the tail of the ejected ink becomes hard to be pulled in toward the side of the nozzle 57 as indicated by the broken line of
With the drive signal having the above-described residual vibration suppression waveform, as indicated by the broken lines of
As shown in
On the other hand, the density of the current ink (oil ink) is low throughout the entire temperature band. However, when the temperature rises to 45° C., the viscosity reduces to substantially the same level as that of the non-aqueous based ink. Because of this, as to the current ink (oil ink) at 45° C., if the pressure fluctuation occurs in the current ink (oil ink) within the ink chamber 56B accompanying the ejection from the nozzle 57, the time necessary for the next ink ejection condition to be made ready is lengthened because of the great influence of the residual vibration due to a low viscosity.
Consequently, in the present embodiment, in order to take into consideration both an ink having a high density and an ink having a low viscosity affected greatly by the residual vibration, “density/viscosity” is defined as a physical quantity. If an appropriate reference value is set to the physical quantity, the value of the physical quantity exceeds the reference value when the density is high or the viscosity is low, and therefore it is possible to estimate that the ink has a high density or a low viscosity.
Subsequently, the procedure of processing relating to waveform selection of the drive signal that the CPU 29a of the control unit 29 of
First, the CPU 29a checks the kind of ink currently in use supplied to the inkjet head 5 of each of the ink circulation system printing units B3a to B3e based on the data stored in the external storage device 105 (step S1). It is assumed here that the ink cartridge 23 of the ink circulation system printing unit B3a is filled with the current ink (oil ink) and the ink cartridge 23 of the ink circulation system printing units B3e is filled with the non-aqueous based ink.
When the ink currently in use is the non-aqueous based ink (“non-aqueous based” at step S1), the CPU 29a determines the density and viscosity of the non-aqueous based ink based on the detected temperature by the temperature sensor 91 in the ink flow path 9 and the table of the external storage device 105 (step S3) and calculates the physical quantity of the non-aqueous based ink defined as “density/viscosity” (step S5).
On the other hand, when the ink currently in use is the current ink (oil ink) (“current” in step S1), the CPU 29a determines the density and the viscosity of the current ink based on the detected temperature by the temperature sensor 91 in the ink flow path 9 and the table of the external storage device 105 (step S7) and calculates the physical quantity of the current ink defined as “density/viscosity” (step S9).
Then, the CPU 29a checks whether or not the physical quantity of the ink (non-aqueous based ink or current ink) currently in use calculated at step S5 or step S9 is equal to or more than the reference value (in the present embodiment, 0.13) (step S11). When the physical quantity is equal to or more than the reference value (YES at step S11), the drive signal having the residual vibration suppression waveform is used as the drive signal applied to the inkjet head 5 by the driver 103 (step S13). On the other hand, when the physical quantity is less than the reference value (NO at step S11), the drive signal having the normal waveform is used as the drive signal applied to the inkjet head 5 by the driver 103 (step S15).
The CPU 29a performs each procedure described above periodically or when triggered by some factor. It is possible to seta case where the kind of ink with which the ink cartridge 23 of each of the ink circulation system printing units B3a to B3e is filled is input and set from the operation panel (not shown schematically), a case where a printing job is received from outside, etc., as a factor of the trigger.
As is also obvious from the above explanation, in the present embodiment, step S11 in the flowchart of
In the inkjet printer 1 of the present embodiment with the above-described configuration, when the non-aqueous based ink having a high density is used, the physical quantity defined as “density/viscosity” is equal to or more than the reference value, and therefore printing on the recording sheet PA is performed using the drive signal having the residual vibration suppression waveform.
Further, as to the current ink (oil ink), when the temperature of the ink is 45° C., the physical quantity defined as “density/viscosity” is equal to or more than the reference value, and therefore printing on the recording sheet PA is performed using the drive signal having the residual vibration suppression waveform. On the other hand, when the temperature of the ink is less than 45° C., the physical quantity is less than the reference value, and therefore printing on the recording sheet PA is performed using the drive signal having the normal waveform.
As described above, in the inkjet printer 1 of the present embodiment, when printing is performed using the ink having a high density or the ink having a low viscosity, which is affected greatly by the residual vibration of the ink that occurs in the ink chamber 56B after the ink is ejected from the nozzle 57, by using the drive signal having the residual vibration suppression waveform, it is possible to cancel the residual vibration of the ink of the ink chamber 56B at an early point of time and to improve the ejection performance in the case where ejection of ink is repeated at short time intervals.
In the embodiment described above, the two ink circulation system printing units B3a and B3e are provided in correspondence to K (black) and each of the ink cartridges 23 is filled with one of the current ink (oil ink) and the aqueous ink and the other is filled with the non-aqueous based ink, respectively. Then, the configuration is made so that the kinds of ink of K (black) used in printing are switched by switching the ink circulation system printing units B3a and B3e to use. However, it may be also possible to make the configuration in which two ink cartridges are connected to the tank of one ink circulation system printing unit and the kinds of ink used in printing are switched by switching the ink cartridges that supply ink to the tank.
The general configuration of the ink circulation system printing unit configured as described above is explained with reference to
The ink circulation system printing unit B3a of K (black) shown in
Further, the ink circulation system printing unit B3a of
In the normal state where the ink is circulated through the ink circulation path 15 of the ink circulation system printing unit B3a with the configuration described above, the open/close valve 75 of the lower tank 7 is opened and at the same time, the open/close valve 171 of the waste ink tank 17 is closed. Further, when the ink circulating through the ink circulation path 15 is discharged to the outside of the ink circulation path 15 in accordance with the necessity, the open/close valve 75 of the lower tank 7 is closed and at the same time, the open/close valve 171 of the waste ink tank 17 is opened.
Then, when the color of the ink ejected by the inlet head 5 of the ink circulation system printing unit B3a is switched from one of the two ink cartridges 23a and 23b to the other, for example, the switching operation by the following method is performed.
In this switching operation, first one of the open/close valves 21a and 21b of the two replenishing ink flow paths 19a and 19b is opened and the other is closed. Due to this, the ink of the ink cartridge 23a (or the ink cartridge 23b) to use is supplied selectively to the lower tank 7.
Then, the open/close valve 75 of the lower tank 7 is opened at the same time as the open/close valve 171 of the waste ink tank 17 is closed to activate the circulation pump 11 and the ink of the lower tank 7 is circulated through the ink circulation path 15. Subsequently, the inkjet head 5 is caused to perform the ink ejection operation.
When switching the inks ejected by the inkjet head 5 of the ink circulation system printing unit B3a, the open/close states of the open/close valves 21a and 21b of the replenishing ink flow paths 19a and 19b are switched from the state where the ink before switch is supplied to the lower tank 7 to the state where the ink after switch is supplied to the lower tank 7.
At this time, if the open/close states of the open/close valves 21a and 21b of the replenishing ink flow paths 19a and 19b are switched when the ink before the switch remains in the ink circulation path 15, when the inkjet head 5 is caused to perform the ejection operation immediately after the switch, the ink before the switch is ejected for a while.
Consequently, it may be also possible to perform printing using the ink after the switch after performing preliminary printing until the ink before the switch is ejected no longer after the open/close states of the open/close valves 21a and 21b of the replenish ink flow paths 19a and 19b are switched.
In the case of the configuration having the ink circulation system printing unit B3a of
It may be also possible to apply the configuration in which one of the current ink (oil ink) and the aqueous ink and the non-aqueous based ink are switched and used in printing not only to K (black) described above but also to part or all of the colors of C (cyan), M (magenta), and Y (yellow). Here, when one with the configuration of
In the present embodiment, which of the normal waveform and the residual vibration suppression waveform is used as the waveform of the drive signal is determined by the comparison between the physical quantity defined as “density/viscosity” and the reference value corresponding thereto. However, it may be also possible to define “density” or a value in proportion to “density” as a physical quantity. In that case, the configuration is made so that which of the normal waveform and the residual vibration suppression waveform is used as the waveform of the drive signal is determined by the comparison between a reference value and the above-mentioned physical quantity, the reference value being so set that, for example, in the case of the non-aqueous based ink, the physical quantity is equal to or more than the reference value and in the case of the current ink (oil ink) or the aqueous ink the density of which is lower than that of the non-aqueous based ink, the physical quantity is less than the reference value.
Specifically, when the physical quantity is equal to or more than the reference value (non-aqueous based ink), the drive signal having the residual vibration suppression waveform is used and when the physical quantity is less than the reference value (current ink (oil ink)), the drive signal having the normal waveform is used as a result.
Further, in the present embodiment, the non-aqueous based ink and the current ink are selected and used. However, it may be also possible, for example, to select and use a plurality of kinds of ink having different densities (or densities and viscosities), such as when selecting and using the non-aqueous based ink and the aqueous ink.
Furthermore, in the present embodiment, the inkjet printer 1 has the configuration in which the two kinds of ink are supplied selectively to the inkjet head 5. However, it is also possible to apply the present embodiment to an inkjet printer having a configuration in which three or more kinds of ink are supplied selectively to the inkjet head 5.
On the contrary, even for an inkjet printer not having a configuration in which a plurality of kinds of ink is supplied selectively to the inkjet head 5, if the configuration is such one in which the kind of ink supplied to the inkjet head 5 can be identified, it is made possible to select the waveform of the chive signal in accordance with the kind of ink supplied to the inkjet head 5.
As a configuration in which the kind of ink supplied to the inkjet head 5 is identified, it is possible to adopt, for example, a configuration in which data indicating the kind of ink supplied to the inkjet head 5 is registered in a memory, such as the external storage device 105, or a configuration in which the kind of ink is detected directly by a sensor or a barcode etc. indicating the kind of ink of an ink cartridge is read by a sensor and detected.
As explained above, the inkjet recording apparatus according to the above-mentioned embodiment has: a volume changer configured to eject ink from a nozzle by applying a chive signal to an ink chamber communicated with the nozzle to increase or decrease the pressure on the ink to be supplied to the ink chamber and thereby to change the volume of the ink chamber; a comparator configured to compare a physical quantity in proportion to the density of the ink to be supplied selectively to the ink chamber with a predetermined reference value; and a drive signal application unit configured to apply a drive signal including a cancel pulse to suppress the residual vibration of pressure of ink within the ink chamber to the volume changer when the physical quantity exceeds the reference value and at the same time, to apply a drive signal not including the cancel pulse to the volume changer when the physical quantity is less than the reference value, wherein the volume changer changes the volume of the ink chamber so that the pressure fluctuation of ink within the ink chamber after the application of the drive signal is completed is cancelled when the drive signal including the cancel pulse is applied.
When the density of ink supplied to within the ink chamber is high, the pressure fluctuation that occurs in the ink within the ink chamber after the ejection of ink from the nozzle is started becomes strong compared to that in the case where the density is low. Consequently, the timing at which it is made possible to give a pressure necessary to eject the next ink after the pressure fluctuation ceases to the ink by the change in volume of the ink chamber is delayed compared to that in the case where the density of the ink is low, and therefore the ejection performance when ejecting ink continuously is reduced.
Then, when the density of the ink supplied to within the ink chamber is high, the physical quantity in proportion to the density becomes prone to exceed the reference value. When the physical quantity exceeds the reference value, the drive signal including the cancel pulse to suppress the residual vibration of ink pressure within the ink chamber is applied to the volume changer and the volume of the ink chamber is changed by the volume changer after the ejection of ink from the nozzle is started. By the change in volume, the pressure fluctuation that has occurred in the ink within the ink chamber is cancelled immediately after the ejection of ink from the nozzle is started. Due to this, the ejection performance when ejecting ink continuously is improved.
Consequently, in the inkjet recording apparatus according to the present embodiment, it is possible to appropriately apply a cancel pulse intended to suppress residual vibration to ejection of ink by selecting a drive signal with appropriate contents in accordance with the density of the ink supplied to within the ink chamber and by applying the drive signal to the volume changer.
Further, in the inkjet recording apparatus according to the present embodiment, the physical quantity is defined as a quantity, which is the value of the density of the ink supplied selectively to the ink chamber divided by the value of the viscosity of the ink.
When the viscosity of the ink supplied to within the ink chamber is low, as in the case where the density is high, the pressure fluctuation that occurs in the ink within the ink chamber after the ejection of ink from the nozzle is started is strong compared to that in the case where the viscosity is high. Consequently, the timing at which it is made possible to give a pressure necessary to eject the next ink after the pressure fluctuation ceases to the ink by the change in volume of the ink chamber is delayed compared to that in the case where the viscosity of the ink is high, and therefore the ejection performance when ejecting ink continuously is reduced.
Then, when the viscosity of the ink supplied to within the ink chamber is low, the physical quantity, which is the value of the density of the ink divided by the value of the viscosity of the ink, becomes prone to exceed the reference value and the drive signal applied to the volume changer comes to include a cancel pulse to suppress the residual vibration of ink pressure within the ink chamber. Consequently, the pressure fluctuation that has occurred in the ink within the ink chamber is cancelled immediately after the ejection of ink from the nozzle is started by the cancel pulse included in the drive signal. Due to this, the ejection performance when ejecting ink continuously is improved.
Consequently, in the inkjet recording apparatus according to the present embodiment, it is possible to more appropriately apply a cancel pulse intended to suppress residual vibration to ejection of ink by selecting a drive signal with appropriate contents in accordance with the density and viscosity of the ink supplied to within the ink chamber and by applying the drive signal to the volume changer.
Further, the inkjet recording apparatus according to the above-mentioned embodiment further has: a table storage unit configured to store a table indicating a correspondence relationship between the value of the physical quantity and the temperature of ink for each ink; and a temperature detector configured to detect the temperature of the ink, wherein the comparator refers to the table corresponding to the ink supplied selectively to the ink chamber and compares the value of the physical quantity corresponding to the detected temperature of the temperature detector with the reference value, and the drive signal application unit determines the drive signal applied to the volume changer based on the comparison result of the comparator.
Consequently, according to the above-mentioned invention, the viscosity of ink changes depending on the temperature of the ink, and therefore it is possible to more appropriately apply a cancel pulse intended to suppress residual vibration to ejection of ink by selecting a drive signal with appropriate contents and applying the drive signal to the volume changer while taking into consideration the viscosity of the ink reflected in the value of the physical quantity on a table corresponding to the temperature of the ink detected by the temperature detector.
Further, the inkjet recording apparatus according to the above-mentioned embodiment, wherein the reference value is set to such a value so that the physical quantity of the non-aqueous based ink is equal to or more than the reference value when the ink supplied selectively to the ink chamber is the non-aqueous based ink including at least pigment and organic solvent and including 50 wt % or more of five-membered heterocyclic compound having the C═O bond in the organic solvent and in which the content of the polymer component in the ink is 20 wt % or less of the pigment.
The density of the non-aqueous based ink mentioned above is relatively higher than that of the general oil ink or aqueous ink and the pressure fluctuation that occurs in the ink within the ink chamber after the ejection of ink from the nozzle is started is strong, and therefore the ejection performance when ejecting ink continuously is reduced. Then, the physical quantity in proportion to the density of the non-aqueous based ink is always a value equal to or more than the reference value, and therefore, if the non-aqueous based ink is supplied to the ink chamber, the drive signal including a cancel pulse intended to suppress residual vibration is applied to the volume changer. Consequently, the pressure fluctuation that occurs in the non-aqueous based ink within the ink chamber after the ejection of ink from the nozzle is started is cancelled by the change in volume of the ink chamber by the volume changer in response to the application of the cancel pulse.
Consequently, in the inkjet recording apparatus according to the above-mentioned embodiment, it is possible to appropriately apply the cancel pulse intended to suppress residual vibration to the ejection of the non-aqueous based ink by selecting a drive signal with appropriate contents according to the density of the non-aqueous based ink and applying the drive signal to the volume changer when the non-aqueous based ink is supplied to within the ink chamber.
The present application claims the benefit of priority under 35 U.S.C §119 to Japanese Patent Application No. 2011-260524, filed on Nov. 29, 2011, the entire content of which is incorporated herein by reference.
Number | Date | Country | Kind |
---|---|---|---|
2011-260524 | Nov 2011 | JP | national |