The present invention relates to an inkjet recording apparatus.
Conventionally, in an inkjet recording apparatus such as an inkjet printer, in order to reduce or prevent clogging of nozzles due to drying of ink, flushing (idle ejection) is performed in which the ink is periodically ejected through the nozzles. For example, in an inkjet recording apparatus described in Patent Document 1, a conveyance belt that conveys a recording medium has openings provided therein, and ink is ejected through nozzles of a recording head to pass through the openings of the conveyance belt.
In the inkjet recording apparatus described above, the ink that has passed through the openings of the conveyance belt as a result of the flushing normally arrives on an ink receiver that receives the ink and is collected to be discharged as a waste liquid from the ink receiver. The ink arriving on the ink receiver, however, often becomes dried to have decreased flowability. The ink having the decreased flowability is deposited on the ink receiver and adheres to the conveyance belt, causing the recording medium to be contaminated. Furthermore, solidified ink causes clogging of an ink discharging flow path, resulting in contamination inside the apparatus or a breakdown of the apparatus.
There are disclosed methods for improving efficiency in collecting ejected ink as follows. For example, Patent Document 2 discloses an image forming apparatus in which an idle ejection receiver is provided so as to be inclinable with respect to an ejection direction of idle ejection droplets ejected from a recording head toward openings of a conveyance belt, and when a flying direction of the idle ejection droplets is bent, the idle ejection receiver is also inclined so as to reduce a phenomenon in which the droplets land at a position shifted to one side.
Furthermore, Patent Document 3 discloses an inkjet recording apparatus in which a fixed plate is provided along a circumferential surface of a conveyance belt in an inner circumferential region of the conveyance belt, the fixed plate has an opening formed at a position thereon corresponding to ink spraying nozzles and an air suction through-hole formed therein, and an idle ejection ink receiver is provided in tight contact with the fixed plate with no gap therebetween so that an internal space of the idle ejection ink receiver is an enclosed space except for an opening thereof corresponding to the opening of the fixed plate.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2011-213095
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2010-167586
Patent Document 3: Japanese Unexamined Patent Application Publication No. 2010-241109
In each of the methods described in Patent Documents 2 and 3, while it is possible for ejected ink to reliably arrive on the ink receiver, drying and a decrease in flowability of the ink that has arrived on the ink receiver cannot be suppressed.
In view of the above-described problem, it is an object of the present invention to provide an inkjet recording apparatus capable of suppressing drying and a decrease in flowability of ink that has arrived on an ink receiver as a result of flushing.
In order to achieve the above-described object, a first configuration of the present invention relates to an inkjet recording apparatus including a recording head, a conveyance belt, a control portion, an ink receiver, an ink discharging flow path, and a liquid supply mechanism. The recording head includes a plurality of nozzles for ejecting ink. The conveyance belt has a plurality of first openings and conveys a recording medium. The control portion controls driving of the recording head and the conveyance belt so as to execute flushing in which, at a timing different from a timing contributing to image recording, the ink is ejected through the nozzles of the recording head to pass through any of the plurality of first openings. The ink receiver is disposed to be opposed to the recording head via the conveyance belt and receives the ink that has passed through the first openings during execution of the flushing. The ink discharging flow path is connected to the ink receiver. The liquid supply mechanism supplies a liquid capable of dissolving the ink into the ink receiver.
According to the first configuration of the present invention, the liquid supply mechanism is used to supply the liquid capable of dissolving the ink into the ink receiver so that residual ink remaining in the ink receiver is washed away, and thus it is possible to efficiently collect ink that has become dried on the ink receiver and thus has decreased flowability. Accordingly, it is possible to suppress contamination of the recording medium and the conveyance belt due to deposition of the ink on the ink receiver and clogging of the ink discharging flow path.
With reference to the appended drawings, the following describes embodiments of the present invention.
A paper feed device 3 is disposed on a downstream side of the paper feed cassette 2 in a sheet conveyance direction, i.e., at an upper right part of the paper feed cassette 2 in
The printer 100 includes therein a first sheet conveyance path 4a. With respect to the paper feed cassette 2, the first sheet conveyance path 4a is positioned on the upper right side, which corresponds to a paper feed direction of the paper feed cassette 2. Via the first sheet conveyance path 4a, the sheet P fed out from the paper feed cassette 2 is conveyed vertically upward along a side surface of the printer main body 1.
A registration roller pair 13 is provided at a downstream end of the first sheet conveying path 4a in the sheet conveyance direction. Moreover, a first conveyance unit 5 and a recording portion 9 are disposed in immediate proximity to a downstream part of the registration roller pair 13 in the sheet conveyance direction. The sheet P fed out from the paper feed cassette 2 passes through the first sheet conveyance path 4a to reach the registration roller pair 13. While correcting oblique feeding of the sheet P, the registration roller pair 13 feeds out the sheet P toward the first conveyance unit 5 (particularly, an after-mentioned first conveyance belt 8) in synchronization with an ink ejection operation executed by the recording portion 9.
The sheet P fed out to the first conveyance unit 5 by the registration roller pair 13 is conveyed to an opposed position to the recording portion 9 (particularly, after-mentioned recording heads 17a to 17c) by the first conveyance belt 8. Ink is ejected from the recording portion 9 to the sheet P so that an image is recorded thereon. At this time, ejection of the ink in the recording portion 9 is controlled by a control device 110 in the printer 100.
A second conveyance unit 12 is disposed on a downstream side of the first conveyance unit 5 in the sheet conveyance direction (a left side in
A decurler portion 14 is provided on a downstream side of the second conveyance unit 12 in the sheet conveyance direction and in a neighborhood of a left side surface of the printer main body 1. The sheet P on which the ink has been dried by the second conveyance unit 12 is sent to the decurler portion 14 where a curl generated in the sheet P is corrected.
A second sheet conveyance path 4b is provided on a downstream side of the decurler portion 14 in the sheet conveyance direction (an upper side in
An inversion conveyance path 16 for performing duplex recording is provided in an upper part of the printer main body 1 and above the recording portion 9 and the second conveyance unit 12. When duplex recording is performed, the sheet P that has passed through the second conveyance unit 12 and the decurler portion 14 after completion of recording on one side (a first side) thereof passes through the second sheet conveyance path 4b to be sent to the inversion conveyance path 16.
The conveyance direction for conveying the sheet P sent to the inversion conveyance path 16 is switched for subsequent recording on the other side (a second side) of the sheet P. Then, the sheet P passes through the upper part of the printer main body 1 to be sent rightward and is further sent, with the second side up, again to the first conveyance unit 5 via the registration roller pair 13. In the first conveyance unit 5, the sheet P is conveyed to the opposed position to the recording portion 9, and the ink is ejected from the recording portion 9 thereto so that an image is recorded on the second side. The sheet P after being subjected to the duplex recording sequentially passes through the second conveyance unit 12, the decurler portion 14, and the second sheet conveyance path 4b to be discharged onto the sheet discharge tray 15a.
Furthermore, a maintenance unit 19 and a cap unit 20 are disposed below the second conveyance unit 12. When executing purging, the maintenance unit 19 horizontally moves to below the recording portion 9 to wipe off the ink extruded through ink ejection ports of each of recording heads and to collect the ink thus wiped off. The purging refers to an operation of forcibly extruding the ink through the ink ejection ports of each the recording heads so as to discharge thickened ink, foreign matter, and air bubbles in the ink ejection ports. When capping ink ejection surfaces of the recording heads, the cap unit 20 horizontally moves to below the recording portion 9 and further moves upward so as to be attached to lower surfaces of the recording heads.
The line heads 11Y to 11K each include the plurality of (herein, three) recording heads 17a to 17c. The recording heads 17a to 17c are arrayed in a staggered manner along an intersecting direction intersecting the sheet conveyance direction (the arrow A direction). In this embodiment, the intersecting direction is identical to a sheet width direction (an arrow B-B′ direction) orthogonal to the sheet conveyance direction (the arrow A direction). The recording heads 17a to 17c each have a plurality of ink ejection ports 18 (nozzles). The ink ejection ports 18 are arranged at equal intervals in the intersecting direction (the arrow B-B′ direction). From the line heads 11Y to 11K, ink of respective colors of yellow (Y), magenta (M), cyan (C), and black (K) is ejected through the ink ejection ports 18 of the recording heads 17a to 17c toward the sheet P being conveyed on the first conveyance belt 8.
The recording heads 17a to 17c constituting each of the line heads 11Y to 11K are supplied with ink of four different colors (cyan, magenta, yellow, and black) stored in ink tanks (not shown) so as to correspond to respective colors of the line heads 11Y to 11K.
Based on a control signal from the control device 110 (see
As shown in
The supply path 70, while being a single path at the upstream end thereof, repeatedly branches off toward a downstream side into 12 partial paths. The 12 paths are each connected to the cleaning liquid supply part 60 of each of the recording heads 17a to 17c constituting each of the line heads 11Y to 11K.
In the printer 100, in order to clean the ink ejection surface F1 of each of the recording heads 17a to 17c, at a start of printing after long-term non-operation and between printing operations, in preparation for a subsequent printing operation, there is executed a recovery operation of the recording heads 17a to 17c in which the ink is extruded (purged) through the ink ejection ports 18 of all the recording heads 17a to 17c, the cleaning liquid is supplied to a cleaning liquid supply surface F2 through the cleaning liquid supply ports 60a, and together with the cleaning liquid, the ink ejected to the ink ejection surface F1 is wiped off by a wiper (not shown). The ink and the cleaning liquid wiped off from the ink ejection surface F1 are collected by after-mentioned ink receivers 31Y to 31K (see
The registration sensor 21 detects the sheet P being conveyed by the paper feed device 3 from the sheet cassette 2 to the registration roller pair 13. The registration sensor 21 is positioned on an upstream side relative to the registration roller pair 13 in a feeding direction of the sheet P. Based on a result of the detection by the registration sensor 21, the control device 110 (for example, a sheet feeding control portion 110c) controls a timing for starting rotation of the registration roller pair 13. For example, based on a result of the detection by the registration sensor 21. the control device 110 controls a timing for feeding, to the first conveyance belt 8, the sheet P that has been subjected to skew (oblique feed) correction by the registration roller pair 13.
The first sheet sensor 22 detects a position of the sheet P in the width direction thereof, which is being sent from the registration roller pair 13 to the first conveyance belt 8. Based on a result of the detection by the first sheet sensor 22, the control device 110 (for example, the main control portion 110a) can perform control in which the ink is ejected through, among the ink ejection ports 18 of the recording heads 17a to 17c of each of the line heads 11Y to 11K, a set of ink ejection ports 18 corresponding to a width of the sheet P so that an image is recorded on the sheet P.
The second sheet sensor 23 detects passing of the sheet P fed to the first conveyance belt 8 by the registration roller pair 13. That is, the second sheet sensor 23 detects a position of the sheet P in the conveyance direction, which is being conveyed on the first conveyance belt 8. The second sheet sensor 23 is positioned on an upstream side of the recording portion 9 and on a downstream side of the first sheet sensor 22 in the sheet conveyance direction. Based on a result of the detection by the second sheet sensor 23, the control device 110 (for example, the main control portion 110a) can control a timing for ejecting the ink to the sheet P being conveyed to reach the position opposed to the line heads 11Y to 11K (the recording heads 17a to 17c) by the first conveyance belt 8.
The belt sensors 24 and 25 are each a reference detection sensor that detects a reference specifying area Mref (see
A configuration may also be adopted in which, at an end of the first conveyance belt 8 in a belt width direction thereof, marks are formed beforehand at positions corresponding to the opening groups 82, and the belt sensors 24 and 25 detect the above-described marks, thus detecting the respective positions of the opening groups 82 (the first openings 80) corresponding to the above-described marks.
The belt sensor 24 is positioned on a downstream side of the recording portion 9 in the sheet conveyance direction (the travelling direction of the first conveyance belt 8). In the sheet conveyance direction, the belt sensor 25 is positioned on an upstream side relative to the driven roller 6b over which the first conveyance belt 8 is stretched. While in this embodiment, the belt sensor 25 is positioned between the driven roller 6b and the tension roller 7b, the belt sensor 25 may be positioned between the tension roller 7a and the roller 7b. The driven roller 6b is positioned on an upstream side with respect to the recording portion 9 in the travelling direction of the first conveyance belt 8. The belt sensor 24 also has a function equivalent to that of the second sheet sensor 23. Based on a result of the detection by the belt sensor 24 or 25, the control device 110 (for example, the sheet feeding control portion 110c) can control the registration roller pair 13 to feed the sheet P to the first conveyance belt 8 at a prescribed timing.
Furthermore, a position of the sheet P is detected by the plurality of sensors (the second sheet sensor 23, the belt sensor 24), and the reference specifying area Mref on the first conveyance belt 8 is detected by the plurality of sensors (the belt sensors 24 and 25), and thus it also becomes possible to correct an error of the position thus detected or to detect an abnormality.
The first sheet sensor 22, the second sheet sensor 23, and the belt sensors 24 and 25, which are described above, may be each formed of a transmissive or reflective optical sensor, a CIS (contact image sensor), or the like.
In addition, the printer 100 may have a configuration including a meandering detection sensor that detects meandering of the first conveyance belt 8, in which based on a result of the detection thereby, the meandering of the first conveyance belt 8 is corrected.
Furthermore, the printer 100 further includes an operation panel 27, a storage portion 28, and a communication portion 29.
The operation panel 27 is an operation portion for accepting inputs of various settings. For example, by operating the operation panel 27, a user can input information on a size of the sheet P placed in the paper feed cassette 2, namely, a size of the sheet P to be conveyed by the first conveyance belt 8. Furthermore, by operating the operation panel 27, a user can also input the number of the sheets P to be printed or provide an instruction to start a printing job. Furthermore, the operation panel 27 also has a function as a notification device that provides a notification about an operation status (image recording or after-mentioned flushing) of the printer 100.
The storage portion 28 is a memory storing an operation program for the control device 110 and also storing various types of information and is configured by including a ROM (read-only memory), a RAM (random-access memory), a non-volatile memory, and so on. Information (for example, the information on the size of the sheet P or the number of sheets P) set via the operation panel 27 is stored in the storage portion 28.
The communication portion 29 is a communication interface for transmitting and receiving information between itself and an external device (for example, a personal computer (PC)). For example, when a user operates a PC to transmit a printing command together with image data to the printer 100, the image data and the printing command, which are described above, are inputted to the printer 100 via the communication portion 29. In the printer 100, based on the above-described image data, the main control portion 110a can control the recording heads 17a to 17c to eject the ink so that an image is recorded on the sheet P.
Furthermore, the printer 100 of this embodiment includes the control device 110. The control device 110 is configured by including, for example, a CPU (central processing unit) and a memory. Specifically, the control device 110 includes the main control portion 110a, a flushing control portion 110b, the sheet feeding control portion 110c, and a maintenance control portion 110d. Needless to say, the control portions constituting the control device 110, which are formed of a single CPU, may also be formed of separate CPUs.
The main control portion 110a controls operations of the various portions of the printer 100. For example, driving of the rollers in the printer 100, ejection of the ink from the recording heads 17a to 17c during image formation (other than during flushing), and so on are controlled by the main control portion 110a.
Based on detection of the respective positions of the first openings 80 by the belt sensor 24 or 25, the flushing control portion 110b controls the recording heads 17a to 17c to execute flushing. Such flushing based on detection of the respective positions of the first openings 80 will be described later in detail.
The sheet feeding control portion 110c is a recording medium feeding control portion that controls the registration roller pair 13 as a recording medium feeding portion. For example, based on detection of the respective positions of the first openings 80 by the belt sensor 24 or 25, the sheet feeding control portion 110c controls the registration roller pair 13. The sheet feeding control portion 110c can also control the registration roller pair 13 independently of detection of the respective positions of the first openings 80 by the belt sensor 24 or 25 (regardless of the detection of the respective positions).
The maintenance control portion 110d controls the recording heads 17a to 17c to execute the above-described purging in which the ink is forcibly extruded through the ink ejection ports 18. When the above-described recovery operation of the recording heads 17a to 17c is executed, the maintenance control portion 110d also controls driving of the maintenance unit 19 (for example, so that the maintenance unit 19 moves to below the recording portion 9 and retreats therefrom).
Furthermore, as shown in
The second conveyance unit 12 includes a second conveyance belt 12a and a dryer 12b. The second conveyance belt 12a is stretched over two rollers that are a driving roller 12c and a driven roller 12d. The sheet P that has been conveyed by the first conveyance unit 5 and to which the ink has been ejected by the recording portion 9 so that an image is recorded thereon is conveyed by the second conveyance belt 12a, while being dried by the dryer 12b during the conveyance, to the above-described decurler portion 14.
Next, a description is given of details of the first conveyance belt 8 of the first conveyance unit 5.
This embodiment employs a negative pressure suction method in which the sheet P is conveyed while being absorbed to the first conveyance belt 8 by negative pressure suction. To this end, over an entire region of the first conveyance belt 8. numerous suction holes 8a are formed for passing therethrough suction air for causing the sheet P to be absorbed to the first conveyance belt 8 by the negative pressure suction.
The first conveyance belt 8 has the plurality of first openings 80 for passing therethrough the ink ejected through the nozzles (the ink ejection ports 18) of the recording heads 17a to 17c during flushing. The first openings 80 are holes formed to be elongated in the belt width direction (the arrow B-B′ direction). While in this embodiment, when viewed in plan, the first openings 80 have a rectangular shape with rounded corner regions as shown in
In this embodiment, the plurality of (herein, within one cycle S of the first conveyance belt 8, seven) opening groups 82 each composed of a plurality of first openings 80 from among the first openings 80 is arranged at prescribed intervals in the sheet conveyance direction (the arrow A direction). The opening groups 82 are each composed of two opening rows 81a and 81b. In the conveyance direction, the opening groups 82 are formed not at equal intervals but irregularly at respective positions corresponding to a size of the sheet P to be conveyed. That is, in the sheet conveyance direction, intervals between adjacent ones of the opening groups 82 are not constant but vary. At this time, a maximum interval between each pair of adjacent ones of the opening groups 82 in the sheet conveyance direction is longer than a length, in the sheet conveyance direction, of the sheet P of a printable minimum size (for example, an A4 size in landscape orientation) placed on the first conveyance belt 8.
Each of the opening rows 81a and 81b has a plurality of (herein, five) first openings 80 disposed at equal intervals in the belt width direction (the arrow B-B′ direction). When viewed from the conveyance direction for conveying the sheet P (the arrow A direction), each of the first openings 80 of the opening row 81a as one of the opening rows 81a and 81b is disposed so as to overlap a part (a longitudinal end), in the belt width direction, of a corresponding one of the first openings 80 of the opening row 81b as the other of the opening rows 81a and 81b (so as to have an overlapping part D). That is, on the first conveyance belt 8, the plurality of first openings 80 is disposed in a staggered manner. The number of the first openings 80 of the opening row 81a may be different from the number of the first openings 80 of the opening row 81b.
Here, when a head width of the line heads 11Y to 11K (the recording heads 17a to 17c) is indicated as W1 (mm), a width W2 (mm) of the opening groups 82 in the belt width direction is larger than W1. As a result, when the recording heads 17a to 17c execute flushing, the ink ejected through the ink ejection ports 18 of the recording heads 17a to 17c passes through either the first openings 80 of the opening row 81a or the first openings 80 of the opening row 81b. Accordingly, the flushing is executed over the entire head width by the recording heads 17a to 17c, and thus it becomes possible to reduce clogging due to drying of the ink in all the ink ejection ports 18.
In this embodiment, in accordance with a size of the sheet P used, the control device 110 (for example, the flushing control portion 110b) determines a pattern (a combination) of, from among the opening groups 82, a plurality of opening groups 82 in the sheet conveyance direction, which is used for flushing in the one cycle S of the first conveyance belt 8. To be more specific, the reference specifying area Mref on the first conveyance belt 8 is read by the belt sensor 24 or 25, and based on positional information on the reference specifying area Mref and size information on the sheet P. a timing for conveying the sheet P from the registration roller pair 13 to the first conveyance belt 8 is caused to vary. Thus, control is performed so that, at a constant cycle, the opening groups 82 are positioned in inter-sheet spaces between the sheets P being continuously conveyed.
Based on information stored in the storage portion 28 (for example, the size information on the sheet P inputted via the operation panel 27), the control device 110 can recognize the size of the sheet P used. A timing for performing the flushing is based on the “inter-sheet spaces” without being limited thereto. For example, the flushing can also be performed before an image is formed on a foremost one of the sheets P or after an image has been formed on a rearmost one of the sheets P.
Furthermore, the first conveyance belt 8 has the second openings 85 provided therein. In one location within the one cycle S of the first conveyance belt 8, three second openings 85 in total are each formed at a position corresponding to the cleaning liquid supply part 60 of each of the three recording heads 17a to 17c constituting each of the line heads 11Y to 11K.
Next, a description is given of the ink receivers 31Y to 31K in the printer 100 of the present invention.
The ink receivers 31Y to 31K are disposed immediately below line heads 11Y to 11K via the first conveyance belt 8, respectively. That is, the line heads 11Y to 11K are disposed along an intersecting direction (an arrow B-B′ direction), and the ink receivers 31Y to 31K are also disposed along the intersecting direction (the arrow B-B′ direction). Furthermore, a plurality of (herein, five) sucking parts 32 for holding a sheet P while absorbing it on the first conveyance belt 8 by negative pressure suction is disposed along an advancing direction of the first conveyance belt 8 so that each of the ink receivers 31Y to 31K is interposed between adjacent ones of the sucking parts 32.
A pipe-shaped ink discharging flow path 33 is connected to bottom surfaces of the ink receivers 31Y to 31K. The ink discharging flow path 33 branches off into partial paths connected to the ink receivers 31Y to 31K, which merge into a single path on a downstream side of the ink receiver 31K in an ink discharging direction. The ink discharging flow path 33 includes a pump 35 provided on a downstream side of the ink receiver 31K.
As shown in
Next, a description is given of control to discharge ink from the ink receivers 31Y to 31K in the printer 100 of this embodiment. Upon a communication portion 29 receiving a printing instruction, based on image data, a main control portion 110a controls the recording heads 17a to 17c to perform image recording on the sheet P. and a flushing control portion 110b executes flushing in inter-sheet spaces between the sheets P. Ink droplets ejected as a result of the flushing pass through first openings 80 of the first conveyance belt 8 to be ejected onto the ink receivers 31Y to 31K.
Here, when the ink 90 becomes dried to have decreased flowability, the ink 90 becomes unlikely to move along the inclination of the bottom surface 31a and thus is deposited in the each of the ink receivers 31Y to 31K. As a result, the ink 90 thus deposited adheres to the first conveyance belt 8, causing the sheet P to be contaminated, or the ink 90 having the decreased flowability flows into the ink discharging flow path 33 and causes clogging thereof, resulting in contamination inside the printer 100 or a breakdown of the printer 100.
To solve this issue, in this embodiment, at every lapse of a given period of time, a cleaning liquid is ejected through cleaning liquid supply ports 60a of each of the recording heads 17a to 17c to the ink receivers 31Y to 31K via second openings 85 of the first conveyance belt 8.
After that, the pump 35 is driven to deliver, to a waste ink tank, the ink 90 and the cleaning liquid 91 that have flowed into the ink discharging flow path 33.
The cleaning liquid 91 is ejected, preferably, at a timing before execution of the above-described recovery operation of the recording heads 17a to 17c for the following reason. That is, when the cleaning liquid 91 is ejected, a cleaning liquid pool is generated on a cleaning liquid supply surface F2 of each of the recording heads 17a to 17c. When image recording is performed in this state where the liquid pool has been generated, the first conveyance belt 8 or the sheet P might contact the liquid pool, causing adherence of the cleaning liquid to the first conveyance belt 8 or the sheet P.
After the cleaning liquid 91 has been ejected into the ink receivers 31Y to 31K, the recovery operation of the recording heads 17a to 17c is executed, and thus the cleaning liquid pool generated on the cleaning liquid supply surface F2 can be wiped off. Since the recovery operation of the recording heads 17a to 17c is executed every time a cumulative number of printed sheets reaches a prescribed number, an operation of ejecting the cleaning liquid 91 into the ink receivers 31Y to 31K can also be executed at every given period of time.
The first conveyance belt 8 shown in
In a case where the first conveyance belt 8 has three second openings 85 formed therein in each of four locations opposed to the line heads 11Y to 11K, the cleaning liquid 91 can be ejected simultaneously from the recording heads 17a to 17c of each of the line heads 11Y to 11K in a state where the first conveyance belt 8 is stopped from rotating so that the three second openings 85 are positioned immediately below the each of the line heads 11Y to 11K.
According to this embodiment, from the recording heads 17a to 17c opposed to corresponding ones of the ink receivers 31Y to 31K via the first conveyance belt 8, the cleaning liquid 91 is supplied to the corresponding ones of the ink receivers 31Y to 31K so that the ink 90 remaining on the bottom surface 31a of each of the corresponding ones of the ink receivers 31Y to 31K is washed away, and thus it is possible to efficiently collect ink that has become dried on the corresponding ones of the ink receivers 31Y to 31K and thus has decreased flowability. Accordingly, it is possible to suppress contamination of the sheet P and the first conveyance belt 8 due to deposition of ink on the ink receivers 31Y to 31K and clogging of the ink discharging flow path 33 with solidified ink.
Furthermore, the cleaning liquid supply part 60 for cleaning an ink ejection surface F1 is provided at one end of each of the recording heads 17a to 17c, and the ink receivers 31Y to 31K are supplied with the cleaning liquid 91 from the cleaning liquid supply part 60. This eliminates the need to separately provide a cleaning liquid supply system for the ink receivers 31Y to 31K, thus making it possible to suppress a size increase and a cost increase of the printer 100.
The cleaning liquid 91 used in the present invention contains water, an organic solvent, a deliquescence agent, a surfactant, a basic compound, and a polyhydric alcohol. The water has a function as a solvent that, together with the organic solvent, dissolves the deliquescence agent. Examples of the water contained in the cleaning liquid 91 include purified water and ion-exchanged water. Examples of the organic solvent include 2-pyrrolidone.
The deliquescence agent has a function of imparting a deliquescent property to a mixture of a cleaning liquid and ink adhering to a nozzle surface of a recording head so as to prevent drying thereof. The cleaning liquid of the present invention contains, as the deliquescence agent, a compound expressed by Chemical Formula (1) below.
(In the formula, each of R1 and R2 denotes a methyl group or an ethyl group.)
The surfactant is contained to enhance lubricity between the recording heads 17a to 17c and a wiper during a recovery process for recovering the recording heads 17a to 17c. As the surfactant contained in the cleaning liquid 91, preferably, an ampholytic surfactant having a betaine structure is used.
The basic compound has a function of maintaining a pH of the cleaning liquid 91 alkaline so as to enhance dissolvability of an alkali-soluble binder resin contained in aqueous ink. Examples of the basic compound contained in the cleaning liquid 91 include sodium hydroxide or potassium hydroxide, which has strong alkalinity and can be used in a minute amount to adjust the pH.
The polyhydric alcohol is a compound having two or more hydroxyl groups and has a function of enhancing moisture retention of the cleaning liquid 91 so as to suppress drying of the nozzle surface. Examples of the polyhydric alcohol contained in the cleaning liquid 91 include diols, glycols, and glycerin. Table 1 shows a formulation example of the cleaning liquid 91.
In this embodiment, a bottom surface 31a of each of the ink receivers 31Y to 31K is divided into a first region R1 opposed to an ink ejection surface F1 of each of recording heads 17a to 17c and a second region R2 opposed to a cleaning liquid supply part 60 (a cleaning liquid supply surface F2) of the each of the recording heads 17a to 17c. The second region R2 is made of a material having higher water repellency than that of the first region R1. Other parts in an ink discharging path are similar in configuration to those in the first embodiment.
According to this embodiment, the second region R2 of each of the ink receivers 31Y to 31K opposed to the cleaning liquid supply part 60 is a region where a cleaning liquid 91 supplied through cleaning liquid supply ports 60a flows. Since the second region R2 is increased in water repellency, adherence of the cleaning liquid 91 thereto is decreased, and thus the cleaning liquid 91 ejected onto each of the ink receivers 31Y to 31K can efficiently flow to the first region R1, with an amount of a residual part thereof remaining in the second region R2 reduced.
While there is no particular limitation on the material of the second region R2 as long as the material is a resin having high water repellency, a polytetrafluoroethylene resin (PTFE) is preferably used as the material. As an index of the water repellency of the second region R2, preferably, the second region R2 has a contact angle of not less than 110° with respect to water.
The first region RI opposed to the ink ejection surface F1, on the other hand, is a region reached by ink droplets ejected as a result of flushing. Since the first region R1 is decreased in water repellency, wettability thereof with respect to ink 90 and the cleaning liquid 91 is increased to facilitate spreading, over the entire first region R1, of the cleaning liquid 91 flowing in from the second region R2. It is, therefore, possible to efficiently wash away the ink 90 adhering to the first region R1, thus improving dischargeability of the ink 90 and the cleaning liquid 91 from the ink receivers 31Y to 31K.
While there is no particular limitation on a material of the first region R1 as long as the material is a resin having lower water repellency than that of the second region R2, a polystyrene resin (PS) is preferably used as the material. As an index of the water repellency of the first region R1, preferably, the first region R1 has a contact angle of not more than 85° with respect to water.
In this embodiment, a spherical floating member 40 is provided in each of the ink receivers 31Y to 31K. Furthermore, a bottom surface of each of the ink receivers 31Y to 31K includes a connection part 31b formed therein, to which an ink discharging flow path 33 is connected. Other parts of each of the ink receivers 31Y to 31K are similar in configuration to those in the first embodiment.
The floating member 40 is made of a material having a smaller specific gravity than those of ink 90 and a cleaning liquid 91 retained in the ink receivers 31Y to 31K. The connection part 31b has an inversely tapered shape whose diameter is decreased from an upstream side toward a downstream side (in a top-to-bottom direction in
With this configuration, when the pump 35 is driven, air is no longer sucked through a partial path of the ink discharging flow path 33 connected to the emptied one of the ink receivers 31Y to 31K, and thus it is possible to smoothly discharge the ink 90 and the cleaning liquid 91 from the others of the ink receivers 31Y to 31K (the ink receivers 31Y to 31C in
The present invention is not limited to the foregoing embodiments and can be variously modified without departing from the spirit of the present invention. For example, while the foregoing embodiments describe the configuration in which the cleaning liquid is supplied from the cleaning liquid supply part 60 provided in each of the recording heads 17a to 17c to a corresponding one of the ink receivers 31Y to 31K via the second openings 85 of the first conveyance belt 8, a configuration may also be adopted in which, without the use of the cleaning liquid supply part 60 of each of the recording heads 17a to 17c, a supply path connecting the ink receivers 31Y to 31K to a tank containing the cleaning liquid is provided so that the cleaning liquid is directly supplied from the tank to the ink receivers 31Y to 31K. Furthermore, a liquid supplied to the ink receivers 31Y to 31K is not limited to the cleaning liquid as long as the liquid is capable of dissolving ink, and a liquid other than the cleaning liquid may be supplied thereto.
Furthermore, while the foregoing embodiments describe the case where the sheet P is conveyed while being absorbed to the first conveyance belt 8 by negative pressure suction using the sucking parts 32, a configuration may also be adopted in which the first conveyance belt 8 is charged so that the sheet P is conveyed while being absorbed to the first conveyance belt 8 by electrostatic absorption (an electrostatic absorption method).
Furthermore, while the foregoing embodiments describe the configuration using the first conveyance belt 8 having the opening groups 82 each composed of the plurality of first openings 80 are disposed irregularly at respective positions corresponding to a sheet size in the sheet conveyance direction (the arrow A direction), there can also be used the first conveyance belt 8 having the opening groups 82 arranged at constant intervals over an entire surface thereof.
Furthermore, while the foregoing embodiments describe the example using, as an inkjet recording apparatus, a color printer that uses ink of four different colors to record a color image, the ink discharging paths of the embodiments of the present invention can be used also in a case of using a monochrome printer that uses black ink to record a monochrome image.
The present invention is usable in an inkjet recording apparatus such as an inkjet printer.
Number | Date | Country | Kind |
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2021-065053 | Apr 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/014462 | 3/25/2022 | WO |