1. Field of the Invention
The present invention relates to prevention of smudging of ink on a recording sheet in a recording apparatus, such as an inkjet recording apparatus.
2. Description of the Related Art
Technologies for inkjet recording apparatuses have been proposed that prevent smudging of ink on a surface of a recording sheet due to contact between the recording sheet and a recording head surface. Japanese Patent Laid-Open No. 2003-39758 describes a technology that prevents rising of a recording sheet and contact between the recording sheet and a recording head surface by attracting the recording sheet toward a platen by using an air suction mechanism. However, it is difficult to mount the air suction mechanism in an inkjet recording apparatus because the air suction mechanism would increase the size and the cost of the inkjet recording apparatus, which is usually small and inexpensive.
Japanese Patent No. 2994392 describes a recording apparatus in which a contact point between a conveying roller and a pinch roller, which are disposed upstream of a recording head, is located above a surface of the platen, and the pinch roller is disposed so as to be offset toward the platen from the top of the conveying roller. Thus, the recording sheet is conveyed in a direction such that the recording sheet is pressed against the platen, whereby rising of the recording sheet above the platen is suppressed and smudging of ink on a surface of the recording sheet due to contact between the recording sheet and the recording head surface is prevented. Because a specific component for preventing rising of the sheet is not used, this structure is suitable for an inkjet recording apparatus in terms of size and cost.
In the recording apparatus described in Japanese Patent No. 2994392, at the moment when the trailing end of a recording sheet P passes a contact point between the conveying roller and the pinch roller (hereinafter referred to as a conveying roller nip), the trailing end of the recording sheet P is placed on the conveying roller in the vicinity of the top of the conveying roller, which is higher than the platen.
In order to reduce printing time, a carriage motor is usually decelerated right after discharging of ink has been finished, so that a carriage 17 (see
The present invention provides an inkjet recording apparatus that prevents a recording sheet from rising and contacting a recording head surface at the moment when the trailing end of the recording sheet passes a conveying roller nip and thereby prevents ink smudges from adhering to the recording sheet.
According to a first aspect of the invention, an inkjet recording apparatus includes an upstream conveying unit that includes a conveying roller and a pinch roller that is in contact with the conveying roller at a position that is displaced downstream of the conveying roller in a conveying direction of a sheet; a recording head disposed downstream of the upstream conveying unit, the recording head having a liquid discharge port surface on which discharge ports for discharging liquid therefrom are arranged; a carriage that supports the recording head and scans in a direction that intersects the conveying direction; a platen that supports the sheet at a position at which the platen faces the recording head; a downstream conveying unit that is disposed downstream of the carriage and that conveys the sheet; and a control unit that moves the carriage so that the liquid discharge port surface of the recording head is positioned outside a side edge of the sheet when a trailing end of the sheet passes a nip between the conveying roller and the pinch roller.
According to a second aspect of the invention, an inkjet recording apparatus, which performs recording by using a recording head having a liquid discharge port surface on which discharge ports for discharging liquid therefrom are arranged, includes an upstream conveying unit that is disposed upstream of the recording head and that includes a conveying roller and a pinch roller; a carriage that supports the recording head and scans in a direction that intersects a conveying direction of a sheet; a platen that is disposed below a nip between the conveying roller and the pinch roller and that supports the sheet at a position at which the platen faces the recording head; a downstream conveying unit that is disposed downstream of the carriage and that conveys the sheet; and a controller that moves the carriage so that scanning by the carriage to perform recording with the recording head and conveying of the sheet by the upstream conveying unit and the downstream conveying unit are alternately performed. When the carriage scans to perform recording immediately after a trailing end of the sheet has passed the nip between the conveying roller and the pinch roller, the control unit shifts a used region of the liquid discharge ports downstream in the conveying direction from a region used when the carriage scans to perform recording immediately before the trailing end of the sheet passes the nip. The control unit makes a conveying amount by which the sheet is conveyed between a scan by the carriage performed immediately before the trailing end of the sheet passes the nip and a scan by the carriage performed immediately after the trailing end of the sheet has passed the nip be larger than a conveying amount immediately therebefore. When the trailing end of the sheet passes the nip between the conveying roller and the pinch roller, the control unit moves the carriage so that the liquid discharge port surface of the recording head is positioned outside a side edge of the sheet.
With the aspects of the invention, adhering of ink smudges to a surface of a recording sheet when the trailing end of the recording sheet passes the conveying roller nip is prevented.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A recording apparatus according to a first embodiment of the present invention will be described. The inkjet recording apparatus according to the first embodiment of the present invention can be used not only as a printer for a personal computer, but also as a copier and a multifunction printer having a facsimile function and other functions.
First, the overall structure of the apparatus will be described.
A pinch roller 12 is urged against the conveying roller 8 by a pinch roller spring 11 through a pinch roller shaft 25 and a pinch roller holder 26. The pinch roller 12 is in contact with the conveying roller 8 at a position that is downstream of the top (highest point) of the conveying roller 8. Because the pinch roller 12 is in contact with the conveying roller 8 at a position that is displaced downstream in the conveying direction of the conveying roller 8, the recording sheet is pressed against a platen 14 while being conveyed.
After the leading end of the recording sheet is detected by the sheet sensor 10, the feed roller 6 conveys the recording sheet by a predetermined amount, and the leading end of the recording sheet is pressed against a conveying roller nip that is formed by contact between the conveying roller 8 and the pinch roller 12. As the recording sheet is further conveyed by the feed roller 6, a portion of the recording sheet near the leading end becomes warped, the leading end of recording sheet is pressed against the conveying roller nip, and an oblique-conveyance correcting operation is finished.
As illustrated in
After the oblique-conveyance correcting operation is finished, the recording sheet is conveyed by the conveying roller 8 onto the platen 14, and is held on the upper surface of the platen 14 at a position at which the recording sheet faces the recording head surface 28 of the recording head 13. The conveying roller 8 is rotated by a conveying motor 15, which is a drive source, through a conveying roller timing belt 16.
Next, a carriage 17 scans the recording sheet, which is held on the upper surface of the platen 14, in a direction that intersects the conveying direction of the recording sheet while the recording head 13, which is attached to the carriage 17, discharges ink droplets to the recording sheet, whereby printing is performed. The carriage 17 is supported by a guide shaft 18 and a guide rail 19 so that the carriage 17 can scan the recording sheet in a direction perpendicular to the conveying direction of the recording sheet. The carriage 17 is driven by a carriage motor 20 through a carriage timing belt 21. Scanning by the carriage 17 to perform recording with the recording head 13 and conveying of the recording sheet by the conveying roller 8, the upstream eject roller 22, and the downstream eject roller 23 are performed alternately. Recording on the recording sheet is performed by using all discharge ports in a region N of an ink discharge nozzle array 27. When performing multipass (n-pass) recording, every time the recording head performs one scan, the recording sheet is conveyed by a distance N/n.
On the downstream side of the recording head 13, the recording sheet is conveyed while being nipped between the downstream eject roller 23 and a spur roller 34 and between the upstream eject roller 22 and another spur roller 34. The spur rollers 34 are rotatably supported by a spur roller holder 32 through spur roller springs 31 that are bar-shaped coil springs. The spur roller springs 31 urge the spur rollers 34 against the downstream eject roller 23 and the upstream eject roller 22. A drive force is transmitted from the conveying roller 8 to the downstream eject roller 23 and the upstream eject roller 22 through a gear train and the like. A reinforcement plate 37, which is made of a metal, is disposed so as to suppress warping of the spur roller holder 32, which is made thin to reduce the size of the inkjet recording apparatus 1.
The recording head 13 includes fine liquid discharge ports (orifices), a liquid channel, an energy acting portion formed in a part of the liquid channel, and an energy generator. The energy generator generates liquid-droplet forming energy that acts on the liquid in the energy acting portion. An inkjet recording method uses an electromechanical transducer, such as a piezoelectric element, as the energy generator for generating such energy. Another inkjet recording method uses an energy generator that heats a liquid by irradiating the liquid with an electromagnetic wave, such as laser light, and discharges liquid droplets due to the heat. Still another inkjet recording method uses an energy generator that heats a liquid by using an electrothermal conversion member, such as an exothermic element, and discharges the liquid.
Among these inkjet recording methods, high-resolution recording can be performed by using the method that discharges liquid by using thermal energy, because liquid discharge ports (orifices) can be arranged with a high density in a recording head. In particular, a recording head using an electrothermal conversion member as the energy generator can be easily reduced in size. A recording head using the electrothermal conversion member can take full advantage of recently-developed semiconductor technology, highly-reliable IC technology, and micromachining technology. Moreover, such a recording head is suitable for high density mounting, and the manufacturing cost is low.
As printing progresses, the trailing end of the recording sheet passes the sensor lever 9 and approaches the conveying roller nip. When the trailing end of the recording sheet passes the conveying roller nip, the recording sheet may be pushed in the conveying direction due to an urging force of the pinch roller 12. When such a phenomenon occurs, the conveying roller 8, the upstream eject roller 22, and the downstream eject roller 23 rotate by an amount corresponding the backlash of the gear train that drives these rollers, whereby the recording sheet is conveyed by a conveying amount that is larger than an intended predetermined amount. Therefore, if conveying of the recording sheet is finished at the moment when the trailing end of the recording sheet passes the conveying roller nip, an error in the conveying amount generated due to the backlash of the gear train cannot be corrected and a large error occurs in the conveying accuracy. To address this problem, a control operation called a nozzle shift operation is performed.
Referring to
Next, the operation of the inkjet recording apparatus will be described. Before the trailing end of the recording sheet P passes the sensor lever 9 and is detected by the sheet sensor 10, multipass recording (n passes) is performed by using all discharge ports in the region N of the ink discharge nozzle array 27. At this time, as illustrated in
Because the carriage 17 is moved to a position outside the side edge of the recording sheet P, the recording head surface 28 and the recording head protectors 29, which are smudged with ink mist, are not present above the recording sheet P. Therefore, the recording head surface 28 and the recording head protectors 29 do not contact the surface of the recording sheet P, even if the vicinity of the trailing end of the recording sheet P rises above the upper surface of the platen 14 at the moment when the trailing end of the recording sheet P passes the conveying roller nip as illustrated in
Increase in printing time can be limited to the minimum by moving the recording head surface 28 and the recording head protectors 29 to positions outside the side edge of the recording sheet P only immediately before the trailing end of the recording sheet passes the conveying roller nip.
Next, because the sheet is conveyed by a conveying amount that is the sum of (length of region S1)/n and (length of region N)−(length of region S1), if recording is performed by using the discharge ports in the region S1, an image is not formed at a position that is continuous with the image that has been recorded immediately before that time. In order to form a continuous image, the region of the ink discharge nozzle array 27 used for scan that is performed immediately after the trailing end of the sheet passes the nip is shifted downstream by (length of region N)−(length of region S1) from the region S1 to a region S2 (step C26).
After printing has been finished, the recording sheet is output to a sheet output tray 24 by the downstream eject roller 23, the upstream eject roller 22, and the spur roller 34.
With the structure described above, a recording apparatus that can prevent a recording sheet from being smudged when the trailing end of the recording sheet passes a conveying roller nip can be provided without increasing the manufacturing cost and the size of the apparatus.
In the case where images A and B illustrated in
Thus, while the recording sheet P is conveyed by a large conveying amount from the position at which the image A has been printed to the position at which printing of the image B is started, the recording head surface 28 and the recording head protectors 29 that are smudged with ink mist are not present above the recording sheet P. Even if the trailing end of the recording sheet P passes the conveying roller nip and rises during the interval, ink that adheres to the recording head surface 28 or the recording head protectors 29 is not transferred to the surface of the recording sheet P.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2010-191202 filed Aug. 27, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-191202 | Aug 2010 | JP | national |