The entire disclosure of Japanese patent Application No. 2021-139936, filed on Aug. 30, 2021, is incorporated herein by reference in its entirety.
The present invention relates to an inkjet recording device, and especially relates to an inkjet recording device that forms an image by ejecting ink and a treatment liquid to a recording medium while allowing an inkjet unit to scan in a main scanning direction.
A scanning type inkjet recording device is provided with an inkjet head that ejects ink while scanning in a main scanning direction. Conventionally, in an inkjet head that scans in a main scanning direction, an inkjet head in which a pre-treatment liquid head that ejects a pre-treatment liquid is provided on one side in the main scanning direction, and a post-treatment liquid head that ejects a post-treatment liquid is provided on the other side is known (for example, WO 03/043825 A). That is, in this conventional technology, the pre-treatment liquid head and the post-treatment liquid head are arranged in a state of interposing the inkjet head that ejects ink. The pre-treatment liquid is a liquid ejected to the recording medium before the ink is ejected. The post-treatment liquid is a liquid ejected to the recording medium after the ink is ejected.
As in the conventional technology mentioned above, in a case of a configuration in which the pre-treatment liquid head is provided only on one side of the inkjet head and a post-treatment liquid head is provided only on the other side of the inkjet head, the pre-treatment liquid, the ink, and the post-treatment liquid may be ejected in an appropriate order when the inkjet head moves in one direction (for example, forward direction) in the main scanning direction. That is, the pre-treatment liquid head may eject the pre-treatment liquid to the recording medium before ink ejection, the inkjet head may eject the ink to the recording medium to which the pre-treatment liquid is ejected, and the post-treatment liquid head may eject the post-treatment liquid to the recording medium to which the ink is ejected.
However, in the configuration as in the above-described conventional technology, when the inkjet head moves in a direction opposite to the main scanning direction (for example, backward direction), the pre-treatment liquid, the ink, and the post-treatment liquid cannot be ejected in the appropriate order. Therefore, in the conventional technology, it is necessary to reciprocate the inkjet head in the main scanning direction in order to form an image by one line corresponding to a print width of the inkjet head, and there is a problem that productivity is low.
In contrast, among the treatment liquids ejected to the recording medium separately from the ink, there are a liquid preferably ejected to the recording medium before the ink is ejected, a liquid preferably ejected to the recording medium after the ink is ejected, and a liquid that may be used before and after the ink is ejected.
Therefore, the present invention has been achieved in order to solve the above-described conventional problems, and an object thereof is to provide an inkjet recording device capable of enhancing productivity by improving a conventional head configuration and enabling image formation on each of a forward path and a backward path in a main scanning direction.
To achieve the abovementioned object, according to an aspect of the present invention, an inkjet recording device reflecting one aspect of the present invention comprises: an inkjet unit that ejects ink to a recording medium while scanning in a main scanning direction; a first treatment liquid ejection head that is arranged side by side with the inkjet unit in the main scanning direction, scans together with the inkjet unit, and ejects a first treatment liquid to the recording medium; and a second treatment liquid ejection head that is arranged side by side with the inkjet unit in the main scanning direction, scans together with the inkjet unit, and ejects a second treatment liquid different from the first treatment liquid to the recording medium, wherein at least one of the first treatment liquid ejection head and the second treatment liquid ejection head is arranged on both sides of the inkjet unit in the main scanning direction.
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention:
Hereinafter, one or more embodiments of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the disclosed embodiments. Note that, in the embodiments described below, common elements are assigned with the same reference numeral, and the description thereof is not repeated.
First, a first embodiment of the present invention is described.
The conveyance unit 2 conveys a web-shaped or sheet-shaped recording medium 3 in a predetermined conveyance direction (Y direction in
The conveyance unit 2 intermittently conveys the recording medium 3 in the conveyance direction (Y direction). That is, the conveyance unit 2 stops a conveyance operation of the recording medium 3 after conveying the recording medium 3 by a predetermined amount in the conveyance direction. After an image of a predetermined width is formed on the recording medium 3 by the image forming unit 4, the conveyance unit 2 conveys the recording medium 3 again by a predetermined amount in the conveyance direction, and then stops the conveyance operation of the recording medium 3. In this manner, the conveyance unit 2 repeats the operation of stopping the conveyance after conveying the recording medium 3 by a predetermined amount in the conveyance direction.
The image forming unit 4 is arranged so as to cross a position above the recording medium 3 conveyed by the conveyance unit 2 in a direction (X direction) orthogonal to the conveyance direction (Y direction). The image forming unit 4 forms the image on the recording medium 3 by ejecting the ink to the recording medium 3 when the conveyance operation of the recording medium 3 by the conveyance unit 2 stops. The image forming unit 4 is provided with, for example, an inkjet unit 11 that ejects ink of four colors of yellow (Y), magenta (M), cyan (C), and black (K), and a carriage 10 that holds the inkjet unit 11. The carriage 10 is attached to a rail member 5 crossing over the recording medium 3, and reciprocates in an extending direction (X direction) of the rail member 5 by drive of a motor not illustrated. A moving direction (X direction) of the carriage 10 is a main scanning direction in which the inkjet unit 11 scans when the image is formed on the recording medium 3. That is, when the conveyance of the recording medium 3 stops, the image forming unit 4 forms the image by ejecting the ink from the inkjet unit 11 to the recording medium 3 while allowing the inkjet unit 11 to scan in the main scanning direction. At that time, the inkjet unit 11 ejects the ink to the recording medium 3 on the basis of image data to be printed. Therefore, when moving in the main scanning direction, the inkjet unit 11 ejects the ink to an image area including an effective image component in the image data to be printed, and does not eject the ink to a margin area not including the effective image component.
The inkjet unit 11 is provided at the center of the carriage 10 in the main scanning direction. The carriage 10 is provided with treatment liquid ejection heads 12a and 12b on both sides of the inkjet unit 11 in the main scanning direction. That is, in the main scanning direction, the treatment liquid ejection head 12a is arranged on one side of the inkjet unit 11, and the treatment liquid ejection head 12b is arranged on the other side. The treatment liquid ejection heads 12a and 12b are arranged side by side with the inkjet unit 11 in the main scanning direction of the carriage 10, and move in the main scanning direction together with the inkjet unit 11. The treatment liquid ejection heads 12a and 12b eject a predetermined treatment liquid to the recording medium 3 before or after the ink is ejected to the recording medium 3 by the inkjet unit 11.
At least one end of the rail member 5 provided on the image forming unit 4 extends further outward from a conveyance path on which the recording medium 3 is conveyed. Therefore, the carriage 10 is movable further outward from the conveyance path of the recording medium 3 where the rail member 5 extends. A purge tub 6 and a waste liquid tank 8 are provided on one end side on which the rail member 5 extends, and a cleaner 20 is further provided at a position adjacent to the purge tub 6 and the waste liquid tank 8. The purge tub 6 and the waste liquid tank 8 recover the ink and the treatment liquid purged and discharged from the inkjet unit 11 and the treatment liquid ejection heads 12a and 12b. The cleaner 20 cleans nozzles provided on an ink ejection surface of the inkjet unit 11 and treatment liquid ejection surfaces of the treatment liquid ejection heads 12a and 12b. The cleaner 20 is arranged on a rail member 21 arranged in a direction (Y direction) parallel to the conveyance direction of the recording medium 3, and is movable in the Y direction along the rail member 21.
The control unit 30 controls the operation of each unit described above. For example, when the image is formed on the recording medium 3, the control unit 30 intermittently conveys the recording medium 3 in the conveyance direction, and moves the carriage 10 forward or backward in the main scanning direction in a state in which the conveyance of the recording medium 3 is stopped. For example, when moving the carriage 10 forward, the control unit 30 drives the inkjet unit 11 to form an image by one line in the main scanning direction on the recording medium 3. At that time, an image width by one line formed on the recording medium 3 corresponds to a print width in the conveyance direction of the recording medium 3 in the inkjet unit 11. When the image by one line is formed, the control unit 30 intermittently conveys the recording medium 3 again. A conveyance amount of the recording medium 3 at that time corresponds to the image width by one line formed by the inkjet unit 11. When the recording medium 3 is conveyed by an amount of the image width by one line, the control unit 30 stops the conveyance of the recording medium 3 and moves the carriage 10 again in the main scanning direction. In a case where it is moved forward last time, it is moved backward this time in a direction opposite to that in last time. When moving the carriage 10 backward, the control unit 30 drives the inkjet unit 11 to form an image by one line in the main scanning direction on the recording medium 3. By repeatedly performing such an intermittent operation, the control unit 30 forms the image on the recording medium 3.
When cleaning the nozzles of the inkjet unit 11, the control unit 30 moves the carriage 10 to a position above the purge tub 6 or a position above the cleaner 20. When the carriage 10 is moved to the position above the purge tub 6, the control unit 30 drives the inkjet unit 11 and the treatment liquid ejection heads 12a and 12b to purge and discharge the ink and the treatment liquid from the nozzles. As a result, clogging of the nozzles may be prevented in advance. When the carriage 10 is moved to the position above the cleaner 20, the control unit 30 drives the cleaner 20 to move the cleaner 20 in the Y direction. As a result, the cleaner 20 may clean the nozzles of the inkjet unit 11 and the treatment liquid ejection heads 12a and 12b.
Next, the inkjet unit 11 and the treatment liquid ejection heads 12a and 12b mounted on the carriage 10 will be described in detail.
As illustrated in
The treatment liquid ejection heads 12a and 12b are arranged on the same line as the plurality of inkjet heads 11c, 11m, 11y, and 11k in the main scanning direction. That is, the plurality of inkjet heads 11c, 11m, 11y, and 11k is arranged in such a manner that both sides in the main scanning direction are interposed between the treatment liquid ejection heads 12a and 12b.
The treatment liquid ejection head 12a is provided with a first treatment liquid ejection head 13 and a second treatment liquid ejection head 14. The second treatment liquid ejection head 14 is arranged at a position adjacent to the inkjet head 11c at the same interval as that of the plurality of inkjet heads 11c, 11m, 11y, and 11k. The first treatment liquid ejection head 13 in the treatment liquid ejection head 12a is arranged on an outer side of the second treatment liquid ejection head 14. An interval between the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 is made larger than the interval of the plurality of inkjet heads 11c, 11m, fly, and 11k.
The treatment liquid ejection head 12b is provided with the first treatment liquid ejection head 13. The first treatment liquid ejection head 13 of the treatment liquid ejection head 12b is arranged on an outer side of the inkjet head 11k at an interval wider than the arrangement interval of the plurality of inkjet heads 11c, 11m, 11y, and 11k. For example, the interval between the first treatment liquid ejection head 13 of the treatment liquid ejection head 12b and the inkjet head 11k is the same as the interval between the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 in the treatment liquid ejection head 12a.
In this manner, the inkjet recording device 1 of this embodiment is provided with two first treatment liquid ejection heads 13 and one second treatment liquid ejection head 14, and the first treatment liquid ejection heads 13 are arranged on both sides of the inkjet unit 11 in the main scanning direction.
The first treatment liquid ejection head 13 ejects a first treatment liquid to the recording medium 3. The first treatment liquid is a liquid preferably ejected to the recording medium 3 before the ink is ejected to the recording medium 3, and is used as a pre-treatment liquid. For example, the first treatment liquid contains a coagulant that coagulates ink containing pigment. The first treatment liquid containing the coagulant flocculates the ink ejected to the recording medium 3, thereby emphasizing the color of the ink, so that color unevenness may be suppressed.
When the inkjet unit 11 moves in the main scanning direction, the two first treatment liquid ejection heads 13 and 13 mounted on the carriage 10 alternatively switch the head that ejects the first treatment liquid depending on whether the moving direction is forward or backward. For example, when the inkjet unit moves in a forward direction illustrated in
The second treatment liquid ejection head 14 ejects a second treatment liquid to the recording medium 3. The second treatment liquid may be ejected to the recording medium 3 before the ink is ejected to the recording medium 3, or may be ejected to the recording medium 3 after the ink is ejected to the recording medium 3. That is, the second treatment liquid may be used as both pre-treatment liquid and post-treatment liquid. For example, the second treatment liquid contains a resin dispersing agent obtained by dispersing a resin into a solution. The second treatment liquid containing the resin dispersing agent is ejected to the recording medium 3 and then dried, thereby curing a surface of the recording medium 3 to enhance fastness to rubbing.
When the inkjet unit 11 moves in the main scanning direction, one second treatment liquid ejection head 14 mounted on the carriage 10 switches a timing to eject the second treatment liquid depending on whether the moving direction is the forward direction or the backward direction. For example, when the inkjet unit 11 moves in the forward direction illustrated in
Next,
When ejecting the first treatment liquid 13a and the second treatment liquid 14a to the recording medium 3, the control unit 30 drives the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 on the basis of the image data to be printed. In other words, the control unit 30 control to eject the first treatment liquid 13a and the second treatment liquid 14a only to the image area including the effective image component in the image data, and not to eject the first treatment liquid 13a and the second treatment liquid 14a to the margin area not including the effective image component in the image data. As a result, it is possible to prevent the first treatment liquid 13a and the second treatment liquid 14a from being ejected to the margin area to which the ink is not ejected, thereby reducing a consumption amount of the first treatment liquid 13a and the second treatment liquid 14a. Therefore, there is an advantage that a running cost may be suppressed as compared with an operation of ejecting the first treatment liquid 13a and the second treatment liquid 14a also to the margin area.
The first treatment liquid ejection head 13 that ejects the first treatment liquid 13a when the carriage 10 moves in the forward direction is provided at a position away from the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14 arranged on an inner side of the carriage 10 by a predetermined interval or more. Specifically, the first treatment liquid ejection head 13 of the treatment liquid ejection head 12a is provided at a position away from the adjacent second treatment liquid ejection head 14 by the arrangement interval of the inkjet heads 11c, 11m, 11y, and 11k or more. Therefore, the first treatment liquid 13a scattered when the first treatment liquid is ejected from the first treatment liquid ejection head 13 may be prevented from adhering to the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14. That is, since the first treatment liquid 13a contains the coagulant, when the first treatment liquid 13a adheres to the nozzles 15 of the inkjet heads 11c, 11m, 11y, and 11k and the nozzles 17 of the second treatment liquid ejection head 14, the nozzles 15 and 17 might be clogged when the first treatment liquid is dried. In order to prevent this, the first treatment liquid ejection head 13 of the treatment liquid ejection head 12a is provided at a position away from the adjacent second treatment liquid ejection head 14 by a predetermined interval or more.
Next,
The first treatment liquid ejection head 13 that ejects the first treatment liquid 13a when the carriage 10 moves in the backward direction is provided at a position away from the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14 arranged on an inner side of the carriage 10 by a predetermined interval or more. Specifically, the first treatment liquid ejection head 13 of the treatment liquid ejection head 12b is provided at a position away from the adjacent inkjet head 11k by an arrangement interval of the inkjet heads 11c, 11m, 11y, and 11k or more. Therefore, the first treatment liquid 13a scattered when the first treatment liquid 13a is ejected from the first treatment liquid ejection head 13 may be prevented from adhering to the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14. That is, in order to prevent the clogging of the nozzles 15 and 17 by the first treatment liquid 13a, the first treatment liquid ejection head 13 of the treatment liquid ejection head 12b is provided at a position away from the adjacent inkjet head 11k by a predetermined interval or more.
In this manner, the inkjet recording device 1 of this embodiment uses, as the first treatment liquid 13a, the pre-treatment liquid preferably ejected to the recording medium 3 before the ink is ejected to the recording medium 3, and uses, as the second treatment liquid 14a, the treatment liquid that may be used before and after the ink is ejected to the recording medium 3. In the inkjet recording device 1, two first treatment liquid ejection heads 13 are mounted on the carriage 10. The two first treatment liquid ejection heads 13 are arranged on both sides of the inkjet unit 11 that ejects the ink in the main scanning direction, and the head that ejects the first treatment liquid 13a is alternatively switched between when the carriage 10 moves in the forward direction and when this moves in the backward direction. Therefore, the inkjet recording device 1 of this embodiment may eject the first treatment liquid 13a to the recording medium 3 before the ink 11a is ejected to the recording medium 3 regardless of whether the carriage 10 is moved in the forward direction or the backward direction. As a result, the inkjet recording device 1 may form an image on the recording medium 3 on both forward path and backward path of the carriage 10, and productivity may be enhanced.
Next, a cleaning operation of the inkjet unit 11 and the treatment liquid ejection heads 12a and 12b in the inkjet recording device 1 is described.
In this manner, the purge tub 6 has a configuration in which a portion that recovers the ink and second treatment liquid and a portion that recovers the first treatment liquid are separately provided. This is for preventing the first treatment liquid scattered when the first treatment liquid is purged and discharged from the first treatment liquid ejection head 13 from adhering to the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14. That is, in this embodiment, a configuration in which the first purge tub 6a that recovers the ink and the second treatment liquid and the second purge tubs 6b and 6c that recover the first treatment liquid are separated is adopted. As a result, even in a case where the first treatment liquid purged and discharged from the first treatment liquid ejection head 13 scatters, it is possible to suppress the first treatment liquid from going over a partition wall between the first purge tub 6a and the second purge tubs 6b and 6c, and it is possible to prevent the first treatment liquid from adhering to the nozzles 15 of the inkjet heads 11c, 11m, 11y, and 11k and the nozzles 17 of the second treatment liquid ejection head 14 in advance.
By separating the first purge tub 6a and the second purge tubs 6b and 6c from each other, it is also possible to prevent the coagulated ink from adhering to the first tube 7a to clog. Therefore, the ink and the second treatment liquid purged and discharged from the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14, respectively, may be appropriately recovered in the first waste liquid tank 8a.
As described above, the first treatment liquid ejection heads 13 and 13 have an interval of a predetermined value or more from the second treatment liquid ejection head 14 or the inkjet head 11k. That is, it is desired in such a manner that, even if the first treatment liquid scatters when the first treatment liquid is purged and discharged by the first treatment liquid ejection heads 13 and 13, the scattered first treatment liquid does not reach the second treatment liquid ejection head 14 or the inkjet head 11k. It is possible to prevent the first treatment liquid from adhering to the nozzles 15 of the inkjet heads 11c, 11m, 11y, and 11k and the nozzles 17 of the second treatment liquid ejection head 14 in advance also with such a configuration.
Next,
When cleaning the inkjet heads 11c, 11m, 11y, and 11k, the first treatment liquid ejection heads 13 and 13, and the second treatment liquid ejection head 14, the cleaner 20 brings the cleaning roller 23a into contact with lower surfaces of the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14, and brings the cleaning rollers 23b and 23c into contact with the first treatment liquid ejection heads 13 and 13, respectively. As illustrated in
In this manner, the cleaner 20 of this embodiment has a configuration in which the cleaning rollers 23b and 23c that clean the first treatment liquid ejection heads 13 and 13 are separated from the cleaning roller 23a that cleans the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14 by a predetermined interval or more. Therefore, the first treatment liquid wiped from the ejection surfaces 110 of the first treatment liquid ejection heads 13 and 13 by the cleaning rollers 23b and 23c does not adhere again to the ejection surfaces 110 of the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14. As a result, coagulation of the ink on the ejection surface 110 of the inkjet heads 11c, 11m, 11y, and 11k may be suppressed, and the clogging of the nozzles 15 and the like may be prevented in advance.
Next, a second embodiment of the present invention is described. An inkjet recording device 1 of this embodiment is different from that of the first embodiment in arrangement configuration of an inkjet unit 11 and treatment liquid ejection heads 12a and 12b mounted on a carriage 10. Different points will be described below.
The treatment liquid ejection head 12a provided on one side of the inkjet unit 11 is provided with a first treatment liquid ejection head 13 and a second treatment liquid ejection head 14. In the treatment liquid ejection head 12a, the second treatment liquid ejection head 14 is arranged at a position adjacent to the inkjet head 11c at the same interval as that of the plurality of inkjet heads 11c, 11m, 11y, and 11k. The first treatment liquid ejection head 13 in the treatment liquid ejection head 12a is arranged on an outer side of the second treatment liquid ejection head 14. An interval between the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 is made larger than the interval of the plurality of inkjet heads 11c, 11m, 11y, and 11k.
The treatment liquid ejection head 12b provided on the other side of the inkjet unit 11 is provided with the second treatment liquid ejection head 14. In the treatment liquid ejection head 12b, the second treatment liquid ejection head 14 is arranged at a position adjacent to the inkjet head 11k at the same interval as that of the plurality of inkjet heads 11c, 11m, 11y, and 11k.
In this manner, the inkjet recording device 1 of this embodiment is provided with one first treatment liquid ejection head 13 and two second treatment liquid ejection heads 14, and the second treatment liquid ejection heads 14 are arranged on both sides of the inkjet unit 11 in the main scanning direction.
The first treatment liquid ejection head 13 ejects a first treatment liquid to the recording medium 3. The first treatment liquid in this embodiment is a treatment liquid that may be ejected to the recording medium 3 before ink is ejected to the recording medium 3 or may be ejected to the recording medium 3 after the ink is ejected to the recording medium 3. That is, the first treatment liquid is a liquid that may be used as both pre-treatment liquid and post-treatment liquid. For example, the first treatment liquid is a liquid containing a coagulant that coagulates ink containing pigment.
The second treatment liquid ejection head 14 ejects a second treatment liquid to the recording medium 3. The second treatment liquid in this embodiment is a liquid preferably ejected to the recording medium 3 after the ink is ejected to the recording medium 3, and is used as the post-treatment liquid. For example, the second treatment liquid is the liquid containing a resin dispersing agent obtained by dispersing a resin into a solution.
When the inkjet unit 11 moves in the main scanning direction, the two second treatment liquid ejection heads 14 and 14 mounted on the carriage 10 alternatively switch the head that ejects the second treatment liquid depending on whether the moving direction is forward or backward. For example, when the inkjet unit 11 moves in the forward direction illustrated in
When the inkjet unit 11 moves in the main scanning direction, the one first treatment liquid ejection head 13 mounted on the carriage 10 switches a timing to eject the first treatment liquid depending on whether the moving direction is the forward direction or the backward direction. For example, when the inkjet unit 11 moves in the forward direction illustrated in
Next,
In this manner, the inkjet recording device 1 of this embodiment uses, as the first treatment liquid 13a, the treatment liquid that may be used both before and after the ink is ejected to the recording medium 3, and uses, as the second treatment liquid 14a, the post-treatment liquid preferably ejected to the recording medium 3 after the ink is ejected to the recording medium 3. In the inkjet recording device 1, the two second treatment liquid ejection heads 14 are mounted on the carriage 10. The two second treatment liquid ejection heads 14 are arranged on both sides of the inkjet unit 11 that ejects the ink in the main scanning direction, and the head that ejects the second treatment liquid 14a is alternatively switched between when the carriage 10 moves in the forward direction and when this moves in the backward direction. Therefore, the inkjet recording device 1 of this embodiment may eject the second treatment liquid 14a to the recording medium 3 after the ink 11a is ejected to the recording medium 3 regardless of whether the carriage 10 is moved in the forward direction or the backward direction. As a result, the inkjet recording device 1 may form an image on the recording medium 3 on both forward path and backward path of the carriage 10, and productivity may be enhanced.
The inkjet recording device 1 is provided with a purge tub 6 and a cleaner 20 as described in the first embodiment. In the above-described configuration, the first treatment liquid ejection head 13 is arranged at an outer position away from the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection head 14 by a predetermined interval or more. Therefore, as for the purge tub 6, it is possible to separately provide a first purge tub 6a that recovers the ink and the second treatment liquid and a second purge tub 6b that recovers the first treatment liquid at positions away from each other by a predetermined interval or more, and there is an advantage that the first treatment liquid may be prevented from adhering to other heads. As for the cleaner 20 also, it is possible to separately provide a first cleaner 24a that cleans the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection heads 14 and 14, and a second cleaner 24b that cleans the first treatment liquid ejection head 13 at positions away from each other by a predetermined interval or more, and there is an advantage that the first treatment liquid may be prevented from adhering to other heads.
Note that, points other than those described above in this embodiment are similar to those described in the first embodiment.
Next, a third embodiment of the present invention is described. An inkjet recording device 1 of this embodiment is different from that of the first and second embodiments in arrangement configuration of an inkjet unit 11 and treatment liquid ejection heads 12a and 12b mounted on a carriage 10. Different points will be described below.
The treatment liquid ejection head 12a provided on one side of the inkjet unit 11 is provided with a first treatment liquid ejection head 13 and a second treatment liquid ejection head 14. In the treatment liquid ejection head 12a, the second treatment liquid ejection head 14 is arranged at a position adjacent to the inkjet head 11c at the same interval as that of the plurality of inkjet heads 11c, 11m, 11y, and 11k. The first treatment liquid ejection head 13 in the treatment liquid ejection head 12a is arranged on an outer side of the second treatment liquid ejection head 14. An interval between the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 is made larger than the interval of the plurality of inkjet heads 11c, 11m, 11y, and 11k.
The treatment liquid ejection head 12b provided on the other side of the inkjet unit 11 is provided with the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14. In the treatment liquid ejection head 12b, the second treatment liquid ejection head 14 is arranged at a position adjacent to the inkjet head 11k at the same interval as that of the plurality of inkjet heads 11c, 11m, 11y, and 11k. The first treatment liquid ejection head 13 in the treatment liquid ejection head 12b is arranged on an outer side of the second treatment liquid ejection head 14. An interval between the first treatment liquid ejection head 13 and the second treatment liquid ejection head 14 is made larger than the interval of the plurality of inkjet heads 11c, 11m, 11y, and 11k.
In this manner, the inkjet recording device 1 of this embodiment is provided with the two first treatment liquid ejection heads 13 and the two second treatment liquid ejection heads 14, and the first treatment liquid ejection heads 13 and the second treatment liquid ejection heads 14 are arranged on both sides of the inkjet unit 11 in the main scanning direction, respectively.
The first treatment liquid ejection head 13 ejects a first treatment liquid to the recording medium 3. The first treatment liquid in this embodiment is a liquid preferably ejected to the recording medium 3 before the ink is ejected to the recording medium 3, and is used as a pre-treatment liquid. For example, the first treatment liquid is a liquid containing a coagulant that coagulates ink containing pigment.
The second treatment liquid ejection head 14 ejects a second treatment liquid to the recording medium 3. The second treatment liquid in this embodiment is a liquid preferably ejected to the recording medium 3 after the ink is ejected to the recording medium 3, and is used as the post-treatment liquid. For example, the second treatment liquid is the liquid containing a resin dispersing agent obtained by dispersing a resin into a solution.
When the inkjet unit 11 moves in the main scanning direction, the two first treatment liquid ejection heads 13 and 13 mounted on the carriage 10 alternatively switch the head that ejects the first treatment liquid depending on whether the moving direction is forward or backward. For example, when the inkjet unit 11 moves in the forward direction illustrated in
When the inkjet unit 11 moves in the main scanning direction, the two second treatment liquid ejection heads 14 and 14 mounted on the carriage 10 alternatively switch the head that ejects the second treatment liquid depending on whether the moving direction is forward or backward. For example, when the inkjet unit 11 moves in the forward direction illustrated in
Next,
In this manner, the inkjet recording device 1 of this embodiment uses, as the first treatment liquid 13a, the pre-treatment liquid preferably ejected to the recording medium 3 before the ink is ejected to the recording medium 3, and uses, as the second treatment liquid 14a, the post-treatment liquid preferably ejected to the recording medium 3 after the ink is ejected to the recording medium 3. In the inkjet recording device 1, the two first treatment liquid ejection heads 13 and two second treatment liquid ejection heads 14 are mounted on the carriage 10. The two first treatment liquid ejection heads 13 and 13 are arranged on both sides of the inkjet unit 11 that ejects the ink in the main scanning direction. The two second treatment liquid ejection heads 14 and 14 are also arranged on both sides of the inkjet unit 11 that ejects the ink in the main scanning direction. The head that ejects the first treatment liquid 13a is alternatively switched between the two first treatment liquid ejection heads 13 and 13, and the head that ejects the second treatment liquid 14a is alternatively switched between the two second treatment liquid ejection heads 14 and 14 between when the carriage 10 moves in the forward direction and when this moves in the backward direction. Therefore, the inkjet recording device 1 of this embodiment may eject the first treatment liquid 13a to the recording medium 3 before the ink 11a is ejected to the recording medium 3 regardless of whether the carriage 10 is moved in the forward direction or the backward direction, and may eject the second treatment liquid 14a to the recording medium 3 after the ink 11a is ejected to the recording medium 3. As a result, the inkjet recording device 1 may form an image on the recording medium 3 on both forward path and backward path of the carriage 10, and productivity may be enhanced.
The inkjet recording device 1 is provided with a purge tub 6 and a cleaner 20 as described in the first embodiment. In the above-described configuration, the two first treatment liquid ejection heads 13 and 13 are arranged at outer positions away from the two second treatment liquid ejection heads 14 and 14, respectively, by a predetermined interval or more. Therefore, as for the purge tub 6, it is possible to separately provide a first purge tub 6a that recovers the ink and the second treatment liquid and second purge tubs 6b and 6c that recover the first treatment liquid at positions away from each other by a predetermined interval or more, and there is an advantage that the first treatment liquid may be prevented from adhering to other heads. As for the cleaner 20 also, it is possible to separately provide a first cleaner 24a that cleans the inkjet heads 11c, 11m, 11y, and 11k and the second treatment liquid ejection heads 14 and 14, and second cleaners 24b and 24c that clean the first treatment liquid ejection heads 13 and 13 at positions away from each other by a predetermined interval or more, and there is an advantage that the first treatment liquid may be prevented from adhering to other heads.
Note that, points other than those described above in this embodiment are similar to those described in the first embodiment.
Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various variations may be applied.
For example, in the embodiment described above, the inkjet recording device 1 in which a plurality of inkjet heads 11c, 11m, 11y, and 11k is mounted on the carriage 10, the inkjet recording device 1 capable of forming a color image on the recording medium 3 is illustrated. However, the inkjet recording device 1 is not necessarily limited to a device capable of forming a color image. For example, the inkjet recording device 1 may be a dedicated monochrome machine.
In the embodiment described above, the example in which the first treatment liquid ejection head 13 provided at a position away from the inkjet unit 11 by a predetermined interval or more is mounted on the same carriage 10 as the inkjet unit 11 is described. However, the first treatment liquid ejection head 13 may also be mounted on a carriage different from the carriage 10 on which the inkjet unit 11 and the second treatment liquid ejection head 14 are mounted. In this case, the carriage on which the first treatment liquid ejection head 13 is mounted may be configured to move in the main scanning direction in synchronization with the carriage 10 on which the inkjet unit 11 and the second treatment liquid ejection head 14 are mounted.
In the embodiment described above, the case where the ink ejected by the inkjet heads 11c, 11m, 11y, and 11k is ink containing at least pigment is illustrated. However, the ink is not limited to the ink containing pigment. For example, the ink may also be dye ink.
In the embodiment described above, the example is described in which the cleaner 20 is provided with the cleaning rollers 23a, 23b, and 23c, and the ejection surface 110 of each head is cleaned by the cleaning rollers 23a, 23b, and 23c. However, a cleaning means provided in the cleaner 20 is not necessarily limited to the cleaning rollers 23a, 23b, and 23c. For example, as the cleaning means, a blade-shaped cleaning means formed of rubber and the like may be used, or a web-shaped cleaning means using non-woven fabric and the like may be used.
Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims
Number | Date | Country | Kind |
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2021-139936 | Aug 2021 | JP | national |