This application is a 371 application of the International PCT application serial no. PCT/JP2014/068028, filed on Jul. 7, 2014, which claims the priority benefit of Japan application no. JP 2013-142803, filed on Jul. 8, 2013. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to an inkjet recording device, and more particularly, to an inkjet recording device having a recording head configured to eject ink droplets and configured to eject the ink droplets from the recording head and to make a record on a recording medium.
A variety of inkjet recording devices (inkjet printers) configured to eject an ink from nozzles of an inkjet head (recording head) and to record (print) desired character and figure on a recording medium have been known.
In the inkjet recording device, a variety of conveyance mechanisms configured to convey the recording medium have been adopted. For example, a belt conveyance mechanism has a configuration where a flexible endless belt configured to convey a medium such as a fabric, and a sheet is put on a pair of rollers, the rollers are rotated to move the belt by a driving motor and the recording medium is thus conveyed.
As another example, when a roll-shaped recording medium is used, the roll-shaped recording medium is fed from a feeding roller and is conveyed with being wound on a winding roller without using a belt for conveyance.
In the belt conveyance, regarding an actual movement amount (feed amount) of the belt, a deviation from a designated feed amount occurs due to the eccentricity of the roller and the non-uniformity in a thickness of the belt. Therefore, a technology of providing a rotary encoder configured to detect rotation of the roller, detecting an actual movement amount and correcting a driving signal of the motor by a detection signal thereof has been suggested.
For example, a belt device disclosed in Patent Document 1 has been known as the technology of correcting the eccentricity variation of the roller and the thickness variation of the belt upon the conveyance of the recording medium. The belt device includes a first roller, which is a driving roller, a second roller, which is a driven roller, an endless belt put between the first roller and the second roller, and a facing roller provided to face the first roller with the belt being interposed therebetween. The first roller and the facing roller are respectively provided with rotary encoders. According to this configuration, the thickness variation of the belt and the eccentricity variations of the first roller and facing roller, which are detected by the rotary encoders provided for the first roller and the facing roller, are stored, and the driving signal of the driving motor is corrected on the basis of the variation components thus recorded, so that the first roller is rotated to reduce the variation in a moving speed or movement distance of the belt.
Patent Document 1: JP-A-2009-086653
However, according to the configuration exemplified in Patent Document 1, both ends of the belt are coupled, so that an annular structure is formed as a whole. For this reason, the endless belt has a seam, and the thickness variation of the belt at the seam is larger than the thickness variation of another part. The thickness variation of the belt, the slippage due to the surface roughness of the belt, the serpentine of the belt and the like cause an error in the detection values of the rotary encoders, so that it is difficult to obtain a correct movement amount.
Therefore, the disclosure is to accurately detect an actual movement amount of a recording medium without being influenced by the thickness variation, the slippage, the serpentine and the like of the recording medium or a belt configured to convey the recording medium. The disclosure also provides an inkjet recording device capable of precisely correcting movement of the recording medium on the basis of a detection value and accurately positioning the recording medium to which an ink is to be ejected from an inkjet head, thereby making a record of a high image quality.
As an illustrative embodiment, the above problem are solved by following configurations.
An inkjet recording device having a recording head configured to eject ink droplets and configured to make a record on a recording medium by ejecting the ink droplets from the recording head is disclosed. The inkjet recording device includes a movement unit configured to move the recording medium or a placement part configured to place the recording medium thereon, a detection unit configured to continuously detect movement of the recording medium or the placement part, and a control unit configured to control the movement unit and the detection unit, wherein the detection unit includes a gripping unit having a gripping part configured to grip the recording medium or the placement part and a detection part configured to continuously detect movement of the gripping unit, wherein the gripping unit is configured to move in conjunction with the movement of the recording medium or the placement part by gripping the recording medium or the placement part by the gripping part, and wherein the control unit is configured to control the movement of the movement unit on the basis of a detection result by the detection part when the gripping unit is moved.
According to the inkjet recording device, the gripping unit is configured to grip the placement part by the gripping part, so that the gripping unit is moved in conjunction with the movement of the placement part. Therefore, a movement amount of the gripping unit is continuously detected by the detection part, so that it is possible to accurately detect a movement amount of the placement part. Since it is possible to accurately position the recording medium placed on the placement part at a correct position by correcting and controlling the movement of the movement unit on the basis of the detection value, it is possible to make a record of a high image quality.
In the meantime, the operational effects are not limited to the configuration where the recording medium is conveyed with being placed on the placement part, and can also be accomplished when the recording medium is directly conveyed without the placement part.
Also, according to the present invention, the ink jet recording device preferably includes a driving unit that is configured to drive the movement unit or the gripping unit, thereby generating a driving force for moving the placement part. According to this configuration, it is possible to move the recording medium or the placement part by driving the movement unit with the driving unit. Alternatively, the gripping unit may be driven by the driving unit, and the recording medium or the placement part may be moved with being gripped by the gripping part.
Also, according to the disclosure, preferably, the movement unit is a pair of rollers, and the placement part is a belt put on the pair of rollers. According to this configuration, it is possible to move the belt functioning as the placement part by driving the roller functioning as the movement unit. That is, in a configuration where the gripping unit is not driven, it is not necessary to make a structure of the gripping unit as a robust and complicated structure in which the transmission of the driving force is premised. Therefore, the structure can be simplified. Further, if the gripping unit is driven to move the placement part, slippage occurs due to the load at a part gripped by the gripping part, so that the detection accuracy may be lowered. However, according to the above configuration, the driving force of the driving unit is transmitted to the movement unit and the gripping unit is configured to move in conjunction with the movement of the placement part. That is, the driving configuration and the conjunction moving configuration can be functionally separated. Therefore, since the gripping unit can be configured only to detect the movement amount without performing the driving, it is possible to improve the accuracy of the detection value.
According to the disclosed inkjet recording device, it is possible to accurately detect the actual movement amount of the recording medium without being influenced by the thickness variation, the slippage, the serpentine and the like of the recording medium or the belt configured to convey the recording medium. Therefore, since it is possible to precisely correct the movement of the recording medium on the basis of the detection value, it is possible to accurately position the recording medium to which the ink is to be ejected from the inkjet head, thereby making a record of a high image quality.
(First Illustrative Embodiment)
Hereinafter, a first illustrative embodiment of the disclosure will be described in detail with reference to the drawings.
Meanwhile, in the drawings for illustrating the illustrative embodiments, the members having the same function are denoted by the same reference numerals, and the overlapping descriptions may be omitted.
The inkjet recording device 10 is a device configured to perform printing processing of characters, figures and the like by ejecting liquid (here, ink) from nozzles of a recording head (inkjet head) to a recording surface (printing surface) of a recording medium M such as a sheet, a fabric and a resin sheet (for example, vinyl chloride, polyester and the like). In the meantime, a variety of inks such as a UV ink, which is to be cured by ultraviolet (UV) irradiation, an aqueous ink such as an aqueous sublimation transfer ink, and a solvent ink may be used as the ink.
Here, the first illustrative embodiment is an example of the configuration where a movement unit (a pair of rollers) configured to move a placement part (here, the belt) on which the recording medium M is to be placed is provided.
The inkjet recording device 10 of the first illustrative embodiment has, as shown in
The left body part 13 is provided on a front surface thereof with operation switches and a display device, and has therein a right and left movement mechanism (not shown) configured to move the head unit 20 which will be described later (refer to
Here, as shown in
Meanwhile, as shown in
As shown in
Subsequently, the belt 30 functioning as the placement part and the pair of rollers 31A, 31B functioning as the movement unit are described.
As shown in
Here, the belt 30 has a structure where both ends of the long rectangular belt are processed to have a finger shape and an adhesive sheet is laminated thereon with the both ends being contacted. For this reason, the belt 30 has a strip-shaped seam having a constant width in a direction perpendicular to a conveying direction. A thickness of the seam is thicker than the other parts.
A rotary shaft of the first roller 31A is coupled to an electric motor 35 functioning as the driving unit via a transmission unit (here, gear) 36. Here, as a modified embodiment, the electric motor 35 and the rotary shaft of the first roller 31A may be directly coupled with each other or may be coupled via another transmission unit (for example, a driving belt) (not shown).
In the meantime, the driving unit is not limited to the electric motor such as a stepping motor, and other driving sources such as solenoid may also be used.
The electric motor 35 is configured to be driven under control of the control unit 28. In the first illustrative embodiment, detection signals of the detection units 40 (which will be described later), which indicate an actual movement amount of the belt 30, are input to the control unit 28. The control unit 28 is configured to correct a driving signal of the electric motor 35 on the basis of the detection signals, thereby controlling the movement of the movement unit 31 (here, the first roller 31A) so that the belt 30 put between the first roller 31A and the second roller 31B is moved with an accurate movement amount. In the meantime, as the electric motor 35, a stepping motor is used, for example.
Subsequently, the detection unit 40 that is the feature of the first illustrative embodiment is described with reference to
As shown in
Here, the gripping part 44 has an upper grip 44a and a lower grip 44b arranged to be closely contacted and released in the upper and lower direction. As an example, the upper grip 44a is coupled to an operating pin 47 configured to move the upper grip 44a in the upper and lower direction and is configured to move in the upper and lower direction by moving one end portion of a clip part 46 coupled to the operating pin 47 in the upper and lower direction through rotation of a cam 45. The lower grip 44b has the substantially same configuration as the upper grip 44a, which is symmetric in the upper and lower direction. Therefore, when the upper grip 44a and the lower grip 44b are closely contacted to each other in the upper and lower direction, the belt 30 arranged to pass between the upper grip 44a and the lower grip 44b can be sandwiched and gripped.
According to the above configuration, when the movement unit 31 is driven to move the belt 30, the belt 30 is gripped with the gripping part 44 by a control signal from the control unit 28, so that the gripping unit 42 is moved back and forth in conjunction with the belt 30 being moved.
Also, when the gripping unit 42 is moved back and forth, the detection part 48 continuously detects the movement (the movement amount) thereof. More specifically, the linear scale functioning as the detection part 48 of the first illustrative embodiment has a head part 48a and a scale part 48b. By the linear scale 48, the movement (movement amount) of the gripping unit 42 in the front and rear direction is detected.
According to the above configuration, since the gripping unit 42 is moved back and forth in conjunction with the belt 30 with the belt 30 being gripped by the gripping part 44, it is possible to detect a movement amount of the belt 30 by detecting a movement amount of the gripping unit 42. In the first illustrative embodiment, since the detection can be performed by the linear scale 48, as described above, it is possible to accurately detect the movement amount of the belt 30, as compared to a detection mechanism of the related art such as an encoder.
More specifically, for example, according to the encoder detection mechanism of the related art, the endless belt has a seam, so that a thickness of the belt is not uniform. Therefore, an error of a detection value occurs due to the thickness variation of the belt. However, according to the first illustrative embodiment, since it is possible to detect the movement amount of the belt 30 by the linear scale 48, as the movement amount of the gripping unit 42, it is possible to solve the detection error as described above.
Also, a detection error due to the slippage, which occurs in the related art due to the surface roughness of the belt, can be solved by the configuration of the first illustrative embodiment where the gripping part 44 is moved in conjunction with the belt 30 with gripping the belt 30.
Further, a detection error, which occurs in the related art due to the serpentine of the belt, can be solved by the configuration of the first illustrative embodiment where the gripping part 44 is moved in conjunction with the belt 30 with gripping the belt 30 and the movement amount of the belt 30 is detected by the two right and left detection units 40A, 40B.
In this way, it is possible to accurately detect the actual movement amount of the belt 30 by the detection units 40. Therefore, it is possible to control the movement of the movement unit 31 (i.e., the driving of the electric motor 35) so that the belt 30 is located at a correct position, i.e., the recording medium M placed on the belt 30 is located at a correct position while precisely correcting the movement of the movement unit 31 (i.e., the driving of the electric motor 35) on the basis of the detection values. As a result, it is possible to make a record of a high image quality on the recording medium M.
In the first illustrative embodiment, since the linear scale is used as the detection part 48, a problem that a movement amount of the long distance cannot be detected should be considered. However, the movement amount to be detected is sufficient inasmuch as it is possible to detect a distance of one pass when performing the printing on the recording medium M. Therefore, the corresponding problem does not occur.
Subsequently, operations of the inkjet recording device 10 configured as described above are described.
Upon a normal printing, the inkjet recording device 10 is configured to downwardly eject ink droplets from the nozzles provided on the lower surfaces of the recording heads 22 to attach the ink droplets to the recording medium M in a desired pattern while reciprocally moving the head unit 20 right and left along the guide rails 16 relative to the recording medium M placed on the belt 30. When the printing on the recording medium M over a predetermined width in the front and rear direction is completed, the movement unit 31 (the first roller 31A, which is the driving roller, and the second roller 31B, which is the driven roller) is driven to slide the belt 30 back and forth and the ink droplets are ejected while again reciprocally moving the head unit 20 right and left. The corresponding operations are repeated, so that desired characters and figures are printed on the recording medium M over the entire printing area.
Here, the conveying operation of the recording medium M is described.
First, the electric motor 35 functioning as the driving unit is driven to rotate the first roller 31A, which is the driving roller. The first roller 31A, which is the driving roller, is driven to rotate, so that the belt 30 put between the first roller 31A, which is the driving roller, and the second roller 31B, which is the driven roller, is moved. Thereby, the recording medium M placed on the belt 30 is conveyed in conjunction with the movement of the belt 30. Meanwhile, in the first illustrative embodiment, the first roller 31A is the driving roller. However, the second roller 31B may be configured as the driving roller.
Here, the detection operation of the detection units 40 upon the movement of the belt 30 is described with reference to
First, a state of the detection unit 40 (here, the left detection unit 40A) before the belt 30 is moved is shown in
In the meantime, the right detection unit 40 (40B) (not shown) also performs the same operations.
Here, the movement (driving) control on the basis of the detection value of the detection unit 40 is described.
First, when the belt 30 moves, the movement amount of the gripping unit 42, which is configured to move in conjunction with the belt 30, is continuously detected by the detection part 48 (here, the linear scale).
Then, based on the detection signal detected by the linear scale 48, the movement of the movement unit 31, i.e., the driving of the electric motor 35 is corrected and the belt 30 put between the first roller 31A and the second roller 31B is moved.
According to the first illustrative embodiment, as described above, since it is possible to accurately control the movement of the belt 30, it is possible to accurately position the recording medium M at the correct position to which the ink droplets are to be ejected. Therefore, as compared to the related art where the movement is corrected by detecting the movement amount with the rotary encoder and the like, since it is possible to considerably reduce an error to be included in the detection value of the actual movement amount, it is possible to remarkably improve the recording accuracy.
In the first illustrative embodiment, the movement unit 31 and the belt 30 are moved by transmitting the driving force of the driving unit (the electric motor 35) to the driving roller (the first roller 31A). Therefore, since the gripping unit 42 is not driven, it is not necessary to make the structure of the gripping unit 42 as a robust and complicated structure in which the transmission of the driving force is premised. That is, the structure can be simplified. Further, if the gripping unit 42 is driven to move the belt 30, the belt slips due to the load at a part gripped by the gripping part 44, so that the detection accuracy may be lowered. However, according to the above configuration, the driving force of the driving unit 35 is transmitted to the movement unit 31 and the gripping unit 42 is configured to move in conjunction with the movement of the belt 30. That is, the driving configuration and the conjunction moving configuration can be functionally separated. Therefore, since the gripping unit 42 can be configured only to detect the movement amount without performing the driving, it is possible to improve the accuracy of the detection value.
In the meantime, as a modified embodiment of the above configuration, the driving force may be transmitted to the gripping unit 42 through the transmission unit (for example, the driving belt), so that the gripping unit 42 is moved to move the belt 30.
(Second Illustrative Embodiment)
In the below, the inkjet recording device 10 of a second illustrative embodiment of the disclosure is described.
The second illustrative embodiment is an example of a configuration where the recording medium M is directly conveyed by a feeding roller configured to feed the recording medium M and a winding roller configured to perform a winding operation, without the placement part (for example, the belt of the first illustrative embodiment) on which the recording medium M is to be placed.
Therefore, the inkjet recording device 10 of the second illustrative embodiment has the same basic configuration as the first illustrative embodiment. However, while the recording medium M is conveyed with being placed on the belt 30 in the first illustrative embodiment, the recording medium M is directly conveyed in the second illustrative embodiment. In the below, the second illustrative embodiment is described with respect to the difference.
As shown in
In the second illustrative embodiment, when the recording medium is moved, the detection unit 40 enables the gripping part 44 to grip the recording medium M and detects the movement amount of the recording medium M.
Since the other configurations, the control method and the operational effects are the same as the first illustrative embodiment, the overlapping descriptions are omitted.
Meanwhile, in the second illustrative embodiment, the driving force from the driving unit (the electric motor 35) is transmitted to the driving roller (the first roller 31A), so that the recording medium M is moved. Therefore, like the first illustrative embodiment, it is possible to simplify the structure and to improve the detection accuracy by the configuration where the gripping unit 42 is not driven. In the meantime, as a modified embodiment, the driving force may be transmitted to the gripping unit 42 through the transmission unit (for example, the driving belt) to move the gripping unit 42, thereby moving the recording medium M.
According to the second illustrative embodiment having the above configuration, like the first illustrative embodiment, since it is possible to accurately control the movement of the recording medium M, it is possible to accurately position the recording medium M at the correct position to which the ink droplets are to be ejected. Therefore, as compared to the related art where the movement is corrected by detecting the movement amount with the rotary encoder and the like, since it is possible to considerably reduce an error to be included in the detection value of the actual movement amount, it is possible to remarkably improve the recording accuracy.
As described above, according to the disclosed inkjet recording device 10, it is possible to accurately detect the actual movement amount of the recording medium M without being influenced by the thickness variation, the slippage, the serpentine and the like of the recording medium M or the belt 30 configured to convey the recording medium M. Therefore, since it is possible to precisely correct the movement of the recording medium M on the basis of the detection value, it is possible to accurately position the recording medium M to which the ink is to be ejected from the inkjet heads 22, thereby making a record of a high image quality.
Also, in particular, the following characteristic operational effects are accomplished by the second illustrative embodiment.
The disclosed inkjet recording device 10 is the inkjet recording device having the recording heads 22 configured to eject the ink droplets and configured to make a record on the recording medium M by ejecting the ink droplets from the recording heads 22, wherein the inkjet recording device 10 includes the movement unit 31 configured to move the recording medium M or the placement part 30 configured to place the recording medium M thereon, the detection unit 40 configured to continuously detect the movement of the recording medium M or the placement part 30, and the control unit 28 configured to control the movement unit 31 and the detection unit 40, wherein the detection unit 40 includes the gripping unit 42 having the gripping part 44 configured to grip the recording medium M or the placement part 30 and the detection part 48 configured to continuously detect the movement of the gripping unit 42, wherein the gripping unit 42 is configured to move in conjunction with the movement of the recording medium M or the placement part 30 by gripping the recording medium M or the placement part 30 by the gripping part 44, and wherein the control unit 28 is configured to control the movement of the movement unit 31 on the basis of the detection result by the detection part 48 when the gripping unit 42 is moved.
According to the inkjet recording device, the gripping unit 42 is configured to grip the placement part 30 by the gripping part 44, so that the gripping unit 42 is moved in conjunction with the movement of the placement part 30. Therefore, the movement amount of the gripping unit 42 is continuously detected by the detection part 48, so that it is possible to accurately detect the movement amount of the placement part 30. Since it is possible to accurately position the recording medium M placed on the placement part 30 at the correct position by correcting and controlling the movement of the movement unit 31 on the basis of the detection value, it is possible to make a record of a high image quality.
In the meantime, the operational effects are not limited to the configuration where the recording medium M is conveyed with being placed on the placement part 30, and can also be accomplished when the recording medium M is directly conveyed without the placement part 30.
Also, according to the disclosure, the driving unit 35 that is configured to drive the movement unit 31 or the gripping unit 42, thereby generating the driving force for moving the placement part 30 is preferably provided. According to this configuration, it is possible to move the recording medium M or the placement part 30 by driving the movement unit 31 with the driving unit 35. Alternatively, the gripping unit 42 may be driven by the driving unit 35, and the recording medium M or the placement part 30 may be moved with being gripped by the gripping part 44.
Also, according to the disclosure, preferably, the movement unit 31 is the pair of rollers (the first roller 31A and the second roller 31B), and the placement part 30 is the belt put on the pair of rollers. According to this configuration, it is possible to move the belt 30 functioning as the placement part by driving the roller (here, the first roller 31A) functioning as the movement unit. That is, in a configuration where the gripping unit 42 is not driven, it is not necessary to make the structure of the gripping unit 42 as a robust and complicated structure in which the transmission of the driving force is premised. Therefore, the structure can be simplified. Further, if the gripping unit 42 is driven to move the belt 30, the belt slips due to the load at a part gripped by the gripping part 44, so that the detection accuracy may be lowered. However, according to the above configuration, the driving force of the driving unit 35 is transmitted to the movement unit 31 and the gripping unit 42 is configured to move in conjunction with the movement of the belt 30. That is, the driving configuration and the conjunction moving configuration can be functionally separated. Therefore, since the gripping unit 42 can be configured only to detect the movement amount without performing the driving, it is possible to improve the accuracy of the detection value.
In the meantime, the disclosure is not limited to the above illustrative embodiments, and can be variously changed without departing from the scope of the disclosure.
Number | Date | Country | Kind |
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2013-142803 | Jul 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/068028 | 7/7/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/005268 | 1/15/2015 | WO | A |
Number | Name | Date | Kind |
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20080192076 | Suzuki | Aug 2008 | A1 |
Number | Date | Country |
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2006-281750 | Oct 2006 | JP |
2009-086653 | Apr 2009 | JP |
2009-202491 | Sep 2009 | JP |
2012-024932 | Feb 2012 | JP |
Entry |
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Machine translation of JP 2009202491 A, Imoto, Shinji, “Image Formation Device”, Sep. 10, 2009, Paragraphs 0034-0043, Fig. 10. |
“International Search Report (Form PCT/ISA/210)”, mailed on Sep. 30, 2014, pp. 1-3, with English translation thereof. |
“Office Action of China Counterpart Application” with English translation, issued on Aug. 23, 2016, p. 1-p. 12. |
“Office Action of Japan Counterpart Application” with English translation thereof, issued on Oct. 4, 2016, p. 1-p. 5. |
Number | Date | Country | |
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20160152051 A1 | Jun 2016 | US |