1. Field of the Invention
The present invention relates to an inkjet recording head cartridge provided integrally with an inkjet recording head unit configured to perform recording by discharging liquid, such as ink, and with an ink accommodating unit configured to supply ink to the recording head unit. More particularly, the present invention relates to an inkjet recording head cartridge configured to discharge plural kinds of micro ink droplets.
2. Description of the Related Art
One of the aspects of inkjet recording systems is that they are considered non-impact recording systems. While an inkjet recording system has features that make high-speed recording possible; other attributes of inkjet recording systems are that they can perform recording on various recording media, and relatively no noises are generated while recording. Thus, an inkjet recording apparatus is widely employed as an apparatus serving as a recording mechanism of a printer, a copier, a facsimile, or a word processor.
An inkjet recording apparatus has been known, which employs an inkjet recording head cartridge provided integrally with an inkjet recording head unit configured to perform recording by discharging liquid, such as ink, and with an ink accommodating unit configured to supply ink to the recording head unit.
European Patent Publication No. EP1602486A1 discusses an inkjet recording head cartridge H100 that includes an ink accommodating unit whose inner space is partitioned into three chambers by a partition wall having a T-shape in plan view and that can accommodate different colors of ink, as shown in
Also, U.S. Published Application No. 2006/0001711 discusses an inkjet recording head cartridge capable of accommodating at least four colors of ink.
Recently, it has been required that the inkjet recording system achieves high picture quality of the same level as a silver halide photograph. Thus, it has also been required that an amount of discharged liquid is reduced to a value which is equal to or less than, for example, 5 pl, and the resolution is raised to a high value (for example, about 1200×1200 dpi) to the extent that dots on a recording medium are hard to see (that is, grainy effects are unnoticeable).
In a case where such high-definition recording is performed, the distance between a discharge port surface, on which the discharge port array is provided, of the recording head in the recording apparatus, and a recording medium (that is, what is called a head-to-paper distance) is preferably as short as possible. In the recording apparatus that employs the inkjet recording head cartridge as discussed in the European Patent Publication No. EP1602486A1, conveyance members, such as a spur gear and a pinch roller, are provided to pinch the projecting part (H501a shown in
To reduce influence of an error caused when the cartridge is mounted in the recording apparatus, the distance (L2 shown in
Also, in addition to yellow ink, magenta ink, and cyan ink, high-quality print black ink differing in composition from black ink used to print characters can be employed as recording ink. Additionally, green ink and red ink may be used. To reduce a remaining amount of ink at the time of replacement of the cartridge, accommodated amounts of each color ink are preferably as equal as possible when a cartridge can accommodate more than three colors of ink including such additional ink.
However, it is difficult for the inkjet recording head cartridge discussed in the U.S. Published Application No. 2006/0001711 to simultaneously solve all of the above issues. A problem arises when high quality recording is performed by using this inkjet recording head cartridge. For example, as shown in
The present invention is directed to an inkjet recording head cartridge enabled to accommodate four or more color inks with substantially no variation in color-ink-accommodating-amounts of ink accommodating units, and to easily achieve high-definition recording.
According to an aspect of the present invention, an inkjet recording head cartridge includes a container body configured to accommodate a plural colors of inks and to have a first side surface having an electrical connection unit, and a projecting part that is provided on apart of a bottom surface thereof and that is biased toward the first side surface, and also includes a recording head unit configured to have a plurality of ink supply port arrays configured to be parallel to one another and to supply the plural colors of inks, and to also have a plurality of discharge port arrays configured to be provided along the plurality of ink supply port arrays and to discharge the plural colors of inks. A direction of the ink supply port array intersects with the first side surface. The container body has a first partitioning wall and a plurality of second partitioning walls. The first partitioning wall is configured to partition inside of the container body to intersect with the plurality of ink supply port arrays when viewed from a direction perpendicular to a surface of the recording head unit in which the discharge port arrays are provided, to form a first ink accommodating unit which has the first side surface, and to form a space which does not have the first side surface. The plurality of second partitioning walls are configured to be in contact with the first partitioning wall and to divide the space, which does not have the first side wall, into a plurality of ink accommodating units.
With this configuration, even in a case where the ink accommodating amounts of the ink accommodating units are not extremely different from each other, it is easily achieved to collectively form ink supply openings in the vicinity of the first partitioning wall. Consequently, the ink flow path extending from each of the ink accommodating units to the ink supply port of the recording head can be formed to be short and to have a simple shape. Accordingly, the projecting part can be made compact. Thus, the length of the projecting part of the recording head in the direction of the discharge port array can be shortened. Also, the distance from a surface, on which the electrical connection portion is provided, to the recording head unit can be shortened.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
Hereinafter, a configuration of an inkjet recording head cartridge according to an exemplary embodiment of the present invention is described with reference to
An inkjet recording head cartridge H1001 according to the present exemplary embodiment employs an electrothermal conversion element configured to generate thermal energy so as to cause film boiling of ink in response to an electric signal.
The inkjet recording head cartridge H1001 is used to discharge ink of four colors, such as black, cyan, magenta, and yellow. As shown in
On a rear surface of the substrate (a surface opposite to the surface in which the discharge ports are formed), an opening width of each ink supply port is about 1 mm. The interval between the ink supply ports is about 1.5 mm. The discharge port array has a length of about 15 mm.
Referring to
The ink accommodating member H1501 is formed by resin molding. Preferably, a resin material, into which glass filler is mixed by 5% to 40%, is used to enhance form stiffness.
As shown in
In each of the spaces, an ink flow path, through which each color ink is introduced into the associated ink supply port H1102 of the recording element substrate H1101, is provided independent of one another. The ink accommodating member H1501 serves as both an ink tank and an ink supply flow path.
The flow path member H1410 is connected to the ink accommodating member H1501 to form ink flow paths independent of one another. The flow path member H1410 is fit into the ink accommodating member H1501 in the same direction as the array of the discharge ports H1107 of the recording element substrate H1101. Thus, a surface of the ink accommodating member H1501, to which the recording element substrate H1101 is attached, and head reference surfaces H1560, H1570, H1580, and H1590 can be provided in the same member. Consequently, a high-definition recording head can be constructed.
Filters H1701, H1702, H1703, H1704 configured to prevent dust from entering the recording element substrate H1101 are connected by welding to a boundary between the ink accommodating member H1501 and the ink absorbers H1601, H1602, H1603, and H1604 provided at an upstream side of each ink flow path.
Ink supply slots H1201 configured to supply black ink, cyan ink, magenta ink, and yellow ink to the recording element substrate H1101 are formed at a downstream part of the ink flow path. The recording element substrate H1101 is fixed to the ink accommodating member H1501 with good positional precision by bonding, so that the ink supply ports H1102 (see
A rear surface of a part of the electric wiring tape H1301 is fixed to a flat surface around each ink supply port H1102 by bonding using a second adhesive agent. An electrical connection part between the recording element substrate H1101 and the electric wiring tape H1301 is sealed with a sealant. The electric connection part is protected from being corroded by ink and from an external impact. An unbonded part of the electric wiring tape H1301 is folded back and is fixed by thermal caulking or bonding to a side surface generally perpendicular to the surface of the ink accommodating member H1501, on which the ink supply slots H1201 are formed.
The cover member H1901 is welded to an upper opening of the ink accommodating member H1501 to thereby close the independent spaces in the ink accommodating member H1501. Incidentally, the cover member H1901 has narrow openings H1911, H1912, H1913, and H1914 used to relieve a varying pressure of each chamber of the ink accommodating member H1501, and also has fine slots H1921, H1922, H1923, and H1924, each of which communicates with the associated narrow openings at one end thereof. The fine slots H1921, H1922, H1923, and H1924 join together halfway to the other ends thereof. Also, most of the narrow openings H1911, H1912, H1913, and H1914 and the fine slots H1921, H1922, H1923, and H1924 are covered with the seal member H1801. The other end of the fine slot H1922 is opened. Thus, an atmospheric air communicating port is formed. The cover member H1901 has an engaging part H1930 adapted to fix the inkjet recording head cartridge H1001 to the inkjet recording apparatus.
First Exemplary Embodiment
As shown in
The ink accommodating member H1501 has a first partitioning wall H1551, which partitions an inner space surrounded by outer walls into four chambers, and also has second partitioning walls H1552 and H1553. The thickness of the first and second partitioning walls and the outer wall of the container body depends on the ink accommodating amount of the container. In a case where the present exemplary embodiment accommodates ink of about 40 cc (an amount of each color ink is about 10 cc), from the viewpoint of the strength of the walls, the thickness of the partitioning walls is set at a value ranging from 1 mm to 1.5 mm. The thickness of the outer wall is set at a value ranging from 2 mm to 3 mm.
The first partitioning wall H1551 according to the present exemplary embodiment is provided to partition a longer side of a generally rectangular shape of the outer wall of the container, as shown in
The second partitioning walls H1552 and H1553 are in contact with the first partitioning wall H1551 and partition the other space into three ink accommodating units H1401, H1402, and H1403, which are generally equal to one another in capacity. In the present exemplary embodiment, the second partitioning walls H1552 and H1553 are provided generally in parallel to the longer side of the generally rectangular shape formed by the outer walls of the container shown in
Thus, the four ink accommodating units H1401 to H1404, which are generally equal to one another in capacity, are formed in the ink accommodating member H1501 by the first partitioning wall H1551 and a plurality of second partitioning walls H1552 and H1553. The four ink accommodating units H1401 to H1404 respectively have filter towers H1751 to H1754. The filters H1701 to H1704 (see
Next, the ink supply path from the filter tower to the ink supply slot is described below. The ink accommodating units H1401 to H1404 according to the present exemplary embodiment have openings H1751a to H1754a serving as ends of the ink supply paths, at ends (or bases) of the filter towers H1751 to H1754, on a side where no filter is provided.
A first ink accommodating unit H1404 has the opening H1754a at the base of the filter tower H1754 and is connected to the ink flow path. This ink flow path is connected to the ink supply slot H1201d shown in
Among the three ink accommodating units H1401 to H1403 formed by the second partitioning walls H1552 and H1553, the ink accommodating unit H1402 has two second partitioning walls. The ink accommodating unit H1402 has an opening H1752a provided at the base of the filter tower H1752 and is connected to the ink flow path. This ink flow path is connected to the ink supply slot H1201b shown in
The ink-supply-slot-side opening H1764 of the ink accommodating unit H1404 and the ink-supply-slot-side opening H1762 of the ink accommodating unit H1402 are formed to be intervened by the first partitioning wall H1551, as viewed from the direction in which
Also, the two ink supply paths are formed so that the filter-base-side opening and the ink-supply-slot-side opening coincide with each other (at least overlap with each other), as viewed from the direction in which
Meanwhile, the ink supply paths of the ink accommodating units H1401 and H1403, each of which has only one second partitioning wall, differ in configuration from the ink supply paths of the ink accommodating units H1402 and H1404. The filter towers H1751 and H1753 of the ink accommodating units H1401 and H1403 have the openings H1751a and H1753a at the bases, respectively. The openings H1751a and H1753a respectively communicate with spaces H1765a and H1765b defined in the projecting part H1501a shown in
With this configuration, the flow paths can easily be formed in the ink accommodating units H1401 and H1403 by the ink accommodating member H1501 and the flow path member H1410. The filter-base-side opening and the ink-supply-slot-side opening of these flow paths do not overlap with each other when viewed from the direction in which
Second Exemplary Embodiment
The second exemplary embodiment differs from the first exemplary embodiment in that the number of the second partitioning walls is increased by 1, and that the second exemplary embodiment can accommodate five color inks.
As shown in
The ink accommodating member H2501 has a first partitioning wall H2551, and also second partitioning walls H2552, H2553, and H2554 which partition an inner space surrounded by outer walls into five chambers.
The first partitioning wall H2551 of the present exemplary embodiment is formed so that an extension drawn from the first partitioning wall H2551 passes across the ink supply slots H2251 to H2255 provided in the projecting part H2501a, when viewed from the direction from which
The second partitioning walls H2552, H2553, and H2554 are in contact with the first partitioning wall H2551 and partition the other space into four ink accommodating units H2401, H2402, H2403 and H2404, which are generally equal to one another in capacity. In the present exemplary embodiment, the second partitioning walls H2552, H2553 and H2554 are provided generally in parallel to the longer side of the generally rectangular shape of the outer walls of the container shown in
Thus, the five ink accommodating units H2401 to H2404, which are generally equal to one another in capacity, are formed in the ink accommodating member H2501 by the first partitioning wall H2551 and the second partitioning walls H2552, H2553 and H2554. The five ink accommodating units H2401 to H2405 respectively have filter towers H2751 to H2755. Thus, ink contained in each of the ink accommodating units H2401 to H2405 can be supplied to the ink supply slots H2251 to H2255.
According to the present exemplary embodiment, the first partitioning wall and the second partitioning walls are disposed in this way, so that the filter towers of the ink accommodating units can be collectively provided in the vicinity of the first partitioning wall. Consequently, the ink supply path from each of the base ends of the filter towers to associated ink supply slots H1202 can be shortened. Accordingly, the size of the projecting part including the ink supply paths can be set to be close to the recording element substrate H2101. Also, the length L1 of the projecting part H1501 shown in
Next, the ink supply path from the filter tower to the ink supply slot is described. Each of the ink accommodating units H2401 to H2405 according to the present exemplary embodiment has associated openings H2751a to H2755a serving as ends of the ink supply paths, at its end (or base). The openings H2751a to H2755a are provided at a side of associated filter towers H2751 to H2755, at which no filter is provided.
The first ink accommodating unit H2405 has the opening H2755a at the base of the filter tower H2755 and is connected to the ink flow path. This ink flow path is connected to the ink supply slot H2255 shown in
Among the four ink accommodating units H2401 to H2404 formed by the second partitioning walls H2552, H2553 and H2554, the ink accommodating units H2402 and H2403 have two second partitioning walls. The ink accommodating units H2402 and H2403 have openings H2752a and H2753a provided at the bases of the filter towers H2752 and H2753 and are connected to the ink flow paths. The ink flow paths are connected to the ink supply slots H2252 and H2253 shown in
The ink-supply-slot-side opening H2765 of the ink accommodating unit H2405 and the ink-supply-slot-side openings H2762 and H2763 of the ink accommodating units H 2402 and H2403 are formed to be intervened by the first partitioning wall H2551, as viewed from the direction in which
Also, the three ink supply paths are formed so that the filter-base-side opening and the ink-supply-slot-side opening coincide with each other (at least overlap with each other), as viewed from the direction in which
Meanwhile, the ink supply paths of the ink accommodating units H2401 and H2403, each of which has only one second partitioning wall, have configurations similar to those of the associated ink supply paths of the first exemplary embodiment. That is, the filter towers H2751 and H2753 of the ink accommodating units H2401 and H2403 have the openings H2751a and H2754a at the bases, respectively. The openings H2751a and H2754a respectively communicate with spaces H2766a and H2766b defined in the projecting part H2501a shown in
With this configuration, the flow paths can easily be formed in the ink accommodating units H2401 and H2404 by the ink accommodating member H2501 and the flow path member H2410.
Incidentally, in the foregoing description of the exemplary embodiments, the terms “side surface” and “bottom surface” have been used, for convenience of describing relatively the position relationship of the outer wall surface of the container body. These terms do not limit the position in the container body at the time of use and distribution.
According to the above exemplary embodiments, in the inkjet recording head cartridge integrally accommodating four or more color inks, accommodating amounts of the color inks can be equal to one another, and high-definition recording can be achieved when mounted in a recording apparatus.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
Number | Date | Country | Kind |
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2006-080906 | Mar 2006 | JP | national |
This application is a Continuation of U.S. patent application Ser. No. 11/681,113, filed Mar. 1, 2007, entitled “INKJET RECORDING HEAD CARTRIDGE”, the content of which is expressly incorporated by reference herein in its entirety. This application also claims priority from Japanese Patent Application No. 2006-080906 filed Mar. 23, 2006, which is hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
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6733118 | Pingrey et al. | May 2004 | B2 |
Number | Date | Country | |
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20110175973 A1 | Jul 2011 | US |
Number | Date | Country | |
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Parent | 11681113 | Mar 2007 | US |
Child | 13072613 | US |