This disclosure relates to an inlet bleed heat system for a gas turbine and, more particularly, to an inlet bleed heat duct assembly of the inlet bleed heat system.
A combustion system of a gas turbine generates hot gases to drive a turbine. The turbine, in turn, drives a compressor that provides compressed air for combustion in the combustion system. The turbine produces usable output power. In some gas turbine applications, there are instances of gas turbine plant operation where the gas turbine pressure ratio reaches the operating pressure ratio limit of the compressor, resulting in compressor surge. These instances may arise in applications where low energy fuels or any other fuels with large amounts of diluent injection are used and/or at cold ambient temperature conditions. The compressor pressure ratio is typically larger than the turbine pressure ratio in that the latter is subject to pressure loss in the turbine combustor.
One solution that has been used to provide compressor pressure ratio protection is the bleeding off of gas turbine compressor discharge air and re-circulating the bleed air back to the compressor inlet. This method of gas turbine operation, known as inlet bleed heat control, raises the inlet temperature of ambient air entering the compressor inlet by mixing the bleed portion of the hot compressor discharge air with the colder ambient air, thereby reducing the air density and the mass flow to the gas turbine.
In a typical inlet bleed heat system, the extracted bleed air is routed to a bleed air manifold which feeds multiple feed pipes. The feed pipes extend across an inlet duct of the inlet bleed heat system. Each feed pipe includes a number of orifices distributed along their length and formed to deliver the extracted bleed air to the flow of ambient air upstream from the compressor inlet. In order to attenuate noise generated by the jets of bleed air exiting the orifices, the feed pipes typically have acoustical nozzles over the orifices to attenuate this noise. The mesh material acts to attenuate the noise such that the inlet bleed heat system can be positioned upstream of an inlet silencer.
Due to a large temperature differential between the ambient air and the bleed air, the bleed air manifold and the feed pipes expand and contract. The bleed air manifold and the feed pipes grow or translate both laterally and vertically with respect to each other and with respect to the inlet duct. As a result, stresses may occur at various joints formed between the respective feed pipes and the bleed air manifold.
Aspects and advantages are set forth below in the following description, or may be obvious from the description, or may be learned through practice.
One embodiment of the present disclosure is compressor inlet housing including a bleed heat duct assembly disposed within the compressor inlet housing. The bleed heat duct assembly includes a duct having a plurality of walls defining an opening where the duct includes a slot defined along a wall of the plurality of walls. The bleed heat duct assembly further includes a bleed air manifold and a plurality of feed pipe assemblies disposed at least partially within the opening and in fluid communication with the bleed air manifold. Each feed pipe assembly of the plurality of feed pipe assemblies includes an inner pipe having an upstream end that is connected to the bleed air manifold, a cap that is sealingly connected to a downstream end of the inner pipe and a pin that extends outwardly from the cap. The pin extends into the slot.
Another embodiment of the present disclosure is a compressor inlet housing including a bleed heat duct assembly disposed within the compressor inlet housing. The bleed heat duct assembly includes a duct having a plurality of walls defining an opening where the duct includes a slot defined along a wall of the plurality of walls. The bleed heat duct assembly further includes a bleed air manifold and a plurality of feed pipe assemblies disposed at least partially within the opening and in fluid communication with the bleed air manifold. Each feed pipe assembly of the plurality of feed pipe assemblies includes an inner pipe having an upstream end that is connected to the bleed air manifold and a cap that is sealingly connected to a downstream end of the inner pipe. An outer sleeve surrounds at least the downstream end of the of the feed pipe assembly. The outer sleeve has an end plate and a pin that extends outwardly from the end plate. The pin extends into the slot.
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the specification.
A full and enabling disclosure of various embodiments, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference will now be made in detail to present embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the disclosure.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. The term “laterally” may be defined as a side-to-side or wall-to-wall direction between two parallel walls of a corresponding duct assembly.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Each example is provided by way of explanation, not limitation. In fact, it will be apparent to those skilled in the art that modifications and variations can be made without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Although exemplary embodiments of the present disclosure will be described generally in the context of an inlet bleed heat system for a land based power generating gas turbine for purposes of illustration, one of ordinary skill in the art will readily appreciate that embodiments of the present disclosure may be applied to any style or type of turbomachine and are not limited to combustors or combustion systems for land based power generating gas turbines unless specifically recited in the claims.
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As understood, the exact number of feed pipe assemblies 106 that are necessary for a particular application may vary depending on a number of factors such as but not limited to: desired airflow temperature and pressure, mixing limitations, duct size, compressor size, compressor discharge air temperature and pressure, etc. Feed pipe assemblies 106 may extend within the opening 108 in a manner other than vertically as illustrated. In particular embodiments, as shown in
The inner pipe 110 is in direct fluid communication with the bleed air manifold 104. The inner pipe 110 defines a plurality of apertures 118 which is distributed along the length of the inner pipe 110. The apertures 118 provide for fluid communication from the bleed air manifold 104 and out of the inner pipe 110. The inner pipe 110 may be made of any material capable of withstanding the environment within compressor inlet housing 12, e.g., steel, aluminum, alloy, etc., and may have diameter in the range of approximately 1 inch to approximately 24 inches.
In particular embodiments, the feed pipe assembly 106 may include a first flange 120 disposed proximate to the upstream end 112 of the inner pipe 110 and that extends at least partially circumferentially around the inner pipe 110. The feed pipe assembly 106 may also include a second flange 122 disposed proximate to the downstream end 114 of the inner pipe 110 and that extends at least partially circumferentially around the inner pipe 110.
In particular embodiments, as shown in
The noise attenuating material 124 may include any material configured to attenuate noise created by the compressor discharge air 36 exiting the orifices 118, and capable of withstanding the environment within the compressor inlet housing 12. In one embodiment, noise attenuating material 124 may include a tangled, matted or meshed metal such as but not limited to a metal wire mesh. In the latter example, noise attenuating material 124 may include, for example, a metal wire mesh tape such as but not limited to corrosion-resistant metal gauze (e.g., 304 stainless steel) available from McMaster-Carr, Atlanta, Ga. The metal wire mesh tape may be rolled about feed pipe assembly 106 in such a manner as to selectively provide a particular meshed metal density and radial depth.
The density and depth or thickness may be chosen to accommodate different applications. For example, the metal wire mesh may have a radial thickness ranging from approximately 0.5 inches to approximately 6 inches. Similarly, the metal wire mesh may have a density ranging from approximately 50 kg/m3 to approximately 1000 kg/m3. The density may be substantially radially uniform or may vary over the thickness. With certain embodiments, noise reduction has been observed up to approximately 30 decibels (dB). Other noise attenuating material may also be employed such as steel wool, matted steel shavings, non-tape metal wire mesh, etc. Combinations of the above-identified examples may also be employed, e.g., steel wire mesh with steel wool. Any material used is, ideally, although not necessarily, wrapped about inner pipe 110 in a manner to ensure even distribution during operation of the compressor.
During operation, a large temperature differential between the ambient air 22 entering the compressor inlet housing 12 and the compressor discharge air 36, the bleed air manifold 104 and the feed pipe assemblies 106 expand and contract both laterally and vertically with respect to each other and with respect to the duct 102 of the bleed heat duct assembly 100. As a result, stresses may occur at various joints formed between the respective feed pipes and the bleed air manifold, and the outer sleeve 138.
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In particular embodiments, as shown in
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The outer sleeve 138 may contain at least a portion of the acoustic attenuating material 106 such that it does not come lose which may result in turbine damage and/or loss of acoustic attenuation. The outer sleeve 138 is decoupled from the transient thermal growth of both the inner pipe 116 and the pipe header 104. This allows the system to not crack/fail during these thermal transients.
During operation, the second flange 122 may move vertically within the outer sleeve 138 as the feed pipe assembly 106 expands and contracts vertically due to thermal variants. The gap 140 prevents contact between the feed pipe assembly 106 and the end plate 142 during vertical expansion and contraction of the feed pipe assembly 106. In particular embodiments, the outer sleeve 138 may define one or more ports 148 which allow the compressor discharge air 36 flowing from the apertures 118 (
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.