The present invention relates generally to high speed gear pumps and more particularly to inlet ports for gear pump housings.
Gear pumps comprise a species of positive displacement pumps in which two generally equally sized intermeshed gears rotate to convey a viscous liquid. The gears are mounted for rotation with their teeth intermeshing in a housing having an inlet port at one side of the intermeshed teeth and a discharge port on an opposite side of the intermeshed teeth. Rotation of the intermeshing gears draws in liquid through the inlet port. Inside the housing, the liquid is carried by each gear in gear pockets formed between adjacent gear teeth and the close clearance sealing zone within the housing. The liquid from each gear pocket is joined together at the discharge port and pushed from the housing. Rotation of the gear teeth away from each other at the inlet produces an increase of volume as the fluid is drawn into the gear pockets resulting in a pressure drop that draws liquid into the inlet port. Conversely, rotation of the gear teeth toward each other at the discharge port produces a decrease of volume in the pump housing that results in a pressure increase that pushes the liquid out the discharge port. The inlet port and discharge port are substantially isolated from each other by the intermeshing of the gear teeth between the inlet port and discharge port and engagement of the gears with the surfaces of the housing. Gear pumps are commonly used in aerospace applications for fuel and lubricating systems.
Operation of the gear pump at elevated speeds for aerospace applications increases the inlet dynamic pressure, which can cause cavitation erosion. In order to facilitate rotation of the gears within the housing, side bearings comprising flat plates are mounted adjacent the flat faces of the gears. Cavitation erosion frequently occurs on the side bearing faces adjacent to the intermeshed gear teeth, at the center of the gearteeth, and on the pump housing at the inlet port where the gear tooth tips enter the close clearance sealing zone with the housing. Cavitation erosion affects sealing of the gears with the side bearings and the pump housing. Cavitation erosion is caused by air trapped in the liquid being pumped by the gear teeth. Specifically, air and fluid vapor bubbles are introduced into the liquid as the gear teeth come out of mesh at the inlet port. As air and vapor within the liquid comes out of solution due to the vacuum created in the expanding gear mesh, the bubbles are driven to the center of the gear mesh by flow entering through passages in the bearing faces at the gear side faces. The fluid experiences a limiting drop in pressure as the velocity increases to fill the vacuum in the gear mesh. As the gear teeth continue to rotate out of mesh, the liquid pressure instantaneously increases at the inlet port due to a “hydraulic front” that causes the air to collapse back into solution. The implosion of the air produces a pressure shock that causes cavitation and damage to the pump components, which can be costly to repair or replace.
Cavitation damage is currently a limiting design factor in gear pumps used as fuel pumps in aircraft. Specifically, it is always generally desirable to reduce the size and weight of components used in aerospace applications. Smaller gear pumps can be used to achieve the desired output if operated at higher speeds. However, high speed operation of a pump decreases the inlet static pressure for a given fixed inlet total pressure with the aforementioned high inlet dynamic pressure. Reduced inlet static pressure in the expanding mesh introduces additional air bubbles into the liquid. Low pressure air travelling at high velocities can cause cavitation damage of the pump housing near the inlet. It is, therefore, desirable to eliminate cavitation damage produced during operation of high speed gear pumps.
A gear pump comprises first and second gears and a housing. The housing comprises a first arcuate gear bore that receives the first gear, a second arcuate gear bore that receives the second gear, a discharge port that joins the first and second arcuate gear bores, an inlet port that joins the first and second arcuate gear bores opposite the discharge port; and first and second cutbacks that are joined to the first and second arcuate gear bores, respectively, adjacent the inlet port.
A means to drive pump 10 may be an engine driven gearbox or motor 39. Motor 39, such as a DC or AC electric motor, is joined to coupling 38 of first shaft 30 to induce rotation of first shaft 30 within bearings 26A and 26B. Fluid is sealed within the pump housing by seal 40. First shaft 30 rotates within sockets in bearing plates 26A and 26B. First gear 22 may be integral with shaft 30 or may be tightly fit or keyed onto first shaft 30 such that gear 22 rotates with shaft 30. Gear teeth of first gear 22 mesh with gear teeth of second gear 24 at engagement 36 to induce rotation of second gear 24. Second gear 24 may be integral with shaft 32 or may be tightly fit or keyed onto second shaft 32 such that shaft 32 rotates within sockets in bearing plates 28A and 28B.
Rotation of gears 22 and 24 pulls a viscous liquid through inlet port 36 and pumps the fluid out of housing 11 at discharge port 42 (
Gears 22 and 24 are shown coupled to shafts 30 and 32, but may be integral therewith, respectively. The sides of gears 22 and 24 rotate against bearing plates 26B and 28B, respectively, while the tips of the gear teeth ride in close proximity with gear bores 18 and 20, respectively, to form gear pockets 18A and 20A. Bearing face cuts 26C and 28C provide a gap to permit fluid from inlet bore 50 to enter the gear teeth from the side faces of the gears 22 and 24. As shown in
Inlet pad 52 is formed into cusp 44 so as to be positioned between cusp portions 44A and 44B. In the embodiment shown, inlet pad 52 is perpendicular to the axis of inlet port 36. Thus, fluid traveling from inlet port 36 into pumping chamber 16 must typically make a ninety degree turn onto inlet pad 52 before turning slightly back toward the direction it came from to enter gear pockets 18A and 20A. Cutbacks 48A and 48B remove some of the turning required of the fluid to travel from inlet port 36 to gear pockets 18A and 20A. Specifically, ramps 54A and 54B of cutbacks 48A and 48B take out the acuteness of the turn between inlet pad 52 and gear pockets 18A and 20A (
Fluid entering housing 11 travels normal to the plane of
Inlet port cutbacks 48A and 48B fluidly couple inlet port 36 with gear bores 18 and 20 to improve fluid filling of the gear teeth of gear pockets 18A and 20A. In the described embodiment, cutbacks 48A and 48B comprise indentations into housing 11 which provide additional flow area into gear pockets 18A and 20A, respectively, and a smooth transition between inlet port 36 and gear pockets 18A and 20A. For example, cutback 48A includes ramp 54 that comprises a gently curved rectangular surface that extends from gear pocket 18A to a portion of inlet bore 50 that is recessed from inlet pad 52. As such, ramp 54A includes two four-sided side surfaces, surfaces 56A and 58A, that connect gear pocket 18A, ramp 54A, inlet pad 52 and inlet bore 50. In other embodiments, cutbacks 48A and 48B may be comprised of other shapes other than the “recessed rectangle” described herein. For example, cutbacks 48A and 48B may be recessed into gear bores 18 and 20 (so as to penetrate into gear pockets 18A and 20A) and using other shapes, such as triangles, squares, trapezoids or parallelograms.
As shown, cutbacks 48A and 48B are located near the centers of gear bores 18 and 20. Cutbacks 48A and 48B need not be exactly at the center of inlet bore 50, but are spaced from bearing face cuts 26C and 28C to admit fluid preferentially to the centers of gear pockets 18A and 20A. Positioning cutbacks 48A and 48B near the center of inlet bore 50 also reduces leakage of fluid between discharge port 42 and inlet port 36. Cutbacks 48A and 48B are narrower than gears 22 and 24 or, as shown, narrower than the width W of inlet pad 52, which comprises the space between cusp portions 44A and 44B. The width of cutbacks 48A and 48B are sufficiently wide to permit filling of the gear teeth. As such, cutbacks 48A and 48B can be narrower if bearing face cuts 26C and 28C are effective in filling the gear tooth pockets, and wider if the gear pockets are not completely filled and the maximum operating speed and air content of the fluid are used. The length and depth of cutbacks 48A and 48B are selected to minimize sharp bending between inlet bore 50 and gear bores 18 and 20, as is discussed with reference to
Inlet bore 50 extends through housing 11 to inlet pad 52. Thus, absent the inlet port cutbacks, fluid leaving bore 50 first makes a ninety degree outward turn to flow across a short, flat segment of inlet pad 52 as indicated by flow path FIP (
Cutbacks 48A and 48B of the present invention permit more complete filling of the gear teeth to reduce formation of vapor that causes cavitation damage. Within cutback 48A, near the center of inlet port 36, the fluid does not travel across inlet pad 52, but instead turns outward to flow across ramp 54A, before joining with gear pocket 18A in gear bore 18, as shown by flow path FCB (
With reference to
The inlet cutbacks of the present invention provide a means for improving the filling of gear pockets at high pump speeds and in applications with high vapor and air content in the fluid. In particular, the inlet cutbacks permit filling of the gear teeth near the center of the gears. The central location of the inlet cutbacks draws fluid into the center of the gear teeth, which minimizes turbulence and vapor formation. The inlet cutbacks eliminate abrupt, sharp turns that would normally be present and that introduce turbulence that generates vapor formation. Furthermore, elimination of the sharp turns and the enlarged flow path area reduces the peak local velocity of the fluid at the center of the gear mesh resulting in a higher inlet static pressure and enhanced filling of the gear teeth. Thus, the present invention permits gear pumps to be operated at higher speeds and lower inlet static pressure without inducing cavitation damage.
The benefits of the inlet cutback also extend to aircraft lubrication and scavenging pumps. The scavenge pump is required to pump oil with high air content and low static pressures. The oil system is typically vented to the local ambient pressure at the altitude of the aircraft. Increased pumping capacity can be achieved with the inlet filling ramps presented in the present invention. The ramps may be extended axially and radially to accommodate higher inlet flows without increasing the size of the pumping elements.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.