The present invention relates to an inlet guide vane which can adjust an opening degree and a centrifugal compressor having the same.
In turbo refrigerators, petrochemical plants, natural gas plants, or the like, a centrifugal compressor is used. In the centrifugal compressor, kinetic energy is applied to a fluid by a rotation of as impeller, and an increase in pressure is obtained by a centrifugal force by blowing the fluid to the outside in a radial direction. As the centrifugal compressor, there is a centrifugal compressor having an inlet guide vane which regulates air flowing into the upstream side of the impeller and adjusts the amount of the flowing-in air (refer to PTL 1). The inlet guide vane makes an angle with respect to the impeller, that is, an opening degree variable to change a resistance in a flow path, and thus, can adjust the amount of the flowing-in air.
[PTL 1] Japanese Unexamined Patent Application Publication No. 2002-327700
In order to achieve decrease turbulence generated in a flow of a fluid, in most cases, the inlet guide vane is formed in a blade shape. Since the inlet guide vane is formed in a blade shape, a lot of time and cost are taken for processing the inlet guide vane.
The present invention is to solve the above-described problem, and an object thereof to provide an inlet guide vane which can effectively perform inflow of air with a simple shape and a centrifugal compressor having the same.
In order to the above-described object, according to an aspect of the present invention, there is provided an inlet guide vane which is disposed on an upstream side of an impeller in a flow path of a centrifugal compressor, the vane including: a plate-shaped plate portion which is disposed in the flow path; and a rotation portion which rotates the plate portion with an axis in a radial direction of a rotary shaft of the centrifugal compressor as a rotation axis, in which the plate portion includes a bent portion inclined with respect to other portions at a leading edge on an upstream side of the flow path in a cross-section orthogonal to the rotation axis of the rotation portion.
In addition, preferably, a center line of the bent portion is a curved line in the cross-section orthogonal to the rotation axis of the rotation portion.
Moreover, preferably, a center line of the bent portion is a curved line in the cross-section orthogonal to the rotation axis of the rotation portion.
In addition, preferably, a boundary position between the bent portion and other portions with respect to the entire length L in a longitudinal direction of the plate portion in the cross-section orthogonal to the rotation axis of the rotation portion is constant.
Moreover, preferably, the bent portion is formed within a range from 0.1 L to 0.3 L on the leading edge side on the upstream side in the flow path with respect to the entire length L.
In addition, preferably, a distance between the rotation axis of the rotation portion in the cross-section orthogonal to the rotation axis of the rotation portion and the boundary position between the bent portion and the other portions is constant.
Moreover, preferably, the bent portion is formed within a range from 0.1 L to 0.3 L on the leading edge side on the upstream side in the flow path with respect to the entire length L in the longitudinal direction of the cross-section orthogonal to the rotation axis, at a position from 0.35 D to 0.7 D from the outer end portion in the radial direction with respect to a distance D of the outer end portion in the radial direction of the plate portion from the rotation axis.
In addition, preferably, the bent portion is formed within a range from 0.1 L to 0.3 L on the leading edge side on the upstream side in the flow path with respect to the entire length L is the longitudinal direction of the cross-section orthogonal to the rotation axis, at a position of 0.5 D with respect to the distance D of the outer end portion in the radial direction of the plate portion from the rotation axis.
In addition, preferably, the bent portion is inclined toward a side to be rotated at the time of being throttled.
Moreover, preferably, the bent portion is inclined toward a side to be rotated at the time of having an excessive opening degree.
In addition, preferably, in the bent portion, a slit is formed from a surface on which as angle between the surface and the other portions is larger than 180° toward a surface on which an angle between the surface and the other portions is less than 180°, and in the slit, an opening of a surface side on which an angle between the surface and the other portions is larger than 180° is formed on an upstream side in the flow direction of an opening of a surface on which an angle between the surface and the other portions is less than 180°.
In order to achieve the above-described object, according to another aspect of the present invention, there is provided a centrifugal compressor, including: the above-described inlet guide vane; and an impeller which is disposed on a downstream side of the inlet guide vane.
According to the present invention, a shape obtained by processing a portion of a plate shape is provided, and thus, it is possible to simplify the shape, and it is possible to decrease loss generated at the time of a set usage.
Hereinafter, embodiments according to the present invention will be described in detail with reference to the drawings. In addition, the present invention is not limited by the embodiments. In addition, components described in the following embodiments include components which can be replaced by a person skilled in the art, or essentially the same components. For example, a compressor 1 can be used as a device for supplying compressed air to refrigerators, petrochemical plants, or natural gas plants.
As shown in
The compression portion 3 is disposed on the front side of the casing 2 and includes a main shaft 31 which is rotatably supported to the casing 2. An impeller 32 is provided in the main shaft 31. The impeller 32 includes a first stage impeller 32a and a second stage impeller 32b which are provided to be arranged in an extension direction of an axis center R in the main shaft 31 in the extension direction of the main shaft 31.
Moreover, in order to discharge a compressed fluid after sucking and compressing the fluid, the compression portion 3 includes a flow path which is formed by the casing 2. The flow path includes a first stage inlet flow path 33, a first stage diffuser 34, a return flow path 35, a second stage inlet flow path 36, a second stage diffuser 37, and a discharge flow path 38. The first stage inlet flow path 33 is formed to reach the inflow side of the first stage impeller 32a. A suction port 33a for taking the fluid into the casing 2 is provided in the first stage inlet flow path 33. In addition, the inlet guide vane 100 is provided in the first stage inlet flow path 33. The first stage diffuser 34 is formed on an outflow side which is an outer periphery of the first stage impeller 32a. The inlet guide vane 100 will be described later. The return flow path 35 formed between the first stage diffuser 34 and the second stage inlet flow path 36 and the fluid is returned from the first stage diffuser 34 to the second stage inlet flow path 36 through the return flow path 35. The second stage inlet flow path 36 is formed to reach the inflow side of the second stage impeller 32b. A guide vane (IGV) 36a is provided in the second stage inlet flow path 36. The second stage diffuser 37 is formed on an outflow side which is an outer periphery of the second stage impeller 32b. The discharge flow path 38 is formed to communicate with the second stage diffuser 37. A discharge port 38a through which the fluid is discharged to the outside of the casing 2 is provided in the discharge flow path 38.
The drive portion 4 is disposed on the rear side of the casing 2 and includes an electric motor 41 and a power transmission portion 42. The power transmission portion 42 includes a first gear 42a which is provided on an output shaft 41a of the electric motor 41 and a second gear 42B which is provided on the main shaft 31 of the compression portion 3 and engages with the first gear 42a.
In the compressor 1, the main shaft 31 of the compression portion 3 rotated via the power transmission portion 42 by the power of the electric motor 41 of the drive portion 4. Accordingly, the impeller 32 rotates along with the main shaft 31. Accordingly, the fluid is sucked from the suction port 33a of the first stage inlet flow path 33 and is compressed by the first stage impeller 32a via the inlet guide vane 100, and thereafter, kinetic energy of the fluid is converted into internal energy by the first stage diffuser 34. In addition, the fluid is returned to the second stage inlet flow path 36 through the return flow path 35 and is compressed again by the second stage impeller 32b via the guide vane 36a, and thereafter, kinetic energy of the fluid is converted into internal energy by the second stage diffuser 37 and is discharged from the discharge port 38a of the discharge flow path 38.
Next, in addition to
As described above, the inlet guide vane 100 is disposed in the flow path on the upstream side of the first stage impeller 32a in the flow direction of the fluid. The inlet guide vane 100 includes a plate portion 102 and a rotation portion 104 which rotates the plate portion 102. As shown in
The plate portion 102 is disposed in the first stage inlet flow path 33. Basically, the plate portion 102 is formed in a flat plate shape, and in the plate portion 102, a first surface 112 and a second surface 114 which are two surfaces having the widest area are parallel to each other. The plate portion 102 has a shape similar to a fan shape in which the length of the plate portion 102 in a flow direction 70 of the fluid is lengthened toward the outside in the radial direction of the axis center R and the outer end portion in the radial direction of the axis center R is formed in an arc shape. The end portion of the upstream side of the plate portion 102 in the flow direction 70 becomes a front edge 118 and the end portion of the downstream side thereof in the flow direction 70 becomes a rear edge 119. In the plate portion 102, the front edge 118 and the rear edge 119 are R-shaped. The shape of the plate portion 102 will be described in detail later.
The rotation portion 104 rotates the plate portion 102 with a rotation axis 106 in the radial direction of the axis center R as a base point. In the inlet guide vane 100, by rotating the plate portion 102 about the rotation axis 106 by the rotation portion 104, as shown in
Here, in the present embodiment, as shown in
In this way, in the inlet guide vane 100, by rotating the plate portion 102 by the rotation portion 104 to adjust the opening degree, the flowing-in fluid is adjusted. In the inlet guide vane 100, the rotation portion 104 rotates the plate portion 102 in the first rotation direction 140 in which the angle between the first stage impeller 32a and the plate portion 102 increases to decrease the opening degree, and thus, the amount of the flowing-in air decreases. In the inlet guide vane 100, the rotation portion 104 rotates the plate portion 102 in the second rotation direction 142 in which the angle between the first stage impeller 32a and the plate portion 102 decreases to increase the opening degree, and thus, the amount of the flowing-in air increases.
Next, the shape of the plate portion 102 will be described in more detail. The plate portion 102 includes a flat plate portion 120 and a bent portion 122 which is disposed on the upstream side from the flat plate portion 120 in the flow direction 70. The flat plate portion 120 and the bent portion 122 are integrated with each other. In addition, in the plate portion 102, one plate may be processed so as to provide the flat plate portion 120 and the bent portion 122, or other plates may be connected to each other so as to provide the flat plate portion 120 and the bent portion 122. The plate portion 102 can be manufactured by performing bending processing in a state where a bending position, a bending curvature, and a bending angle are designated. In addition, the plate portion 102 can be manufactured by casting in which a mold is made based on a bending position, a bending curvature, and a bending angle and press is performed. Moreover, the plate portion 102 can be manufactured by machining.
The flat plate portion 120 is a plate in which the first surface 112 and the second surface 114 are parallel to each other, and as shown in
The bent portion 122 is disposed on the upstream side of the flat plate portion 120 in the flow direction 70. In the bent portion 122, the center line 130 is inclined to the center line 130 of the flat plate portion 120. In the bent portion 122 of the present embodiment, the first surface 112 and the second surface 114 in the cross-section become curved lines parallel to each other, and the center line 130 also becomes a curved line. A boundary position 124 between the bent portion 122 and the flat plate portion 120 is positioned at a position at which the center line 130 is curved from the straight line. The bent portion 122 of the present embodiment has a shape which is inclined toward the second surface 114 side with respect to the flat plate portion 120, that is, the bent portion 122 has a shape in which the leading edge of the flat plate portion 120 inclined toward the second rotation direction 142 side. That is, the bent portion 122 has a shape in which an angle with respect to the flat plate portion 120 of the surface of the second surface 114 is smaller than 180°, and an angle with respect to the flat plate portion 120 of the surface of the first surface 112 is larger than 180°.
The bent portion 122 is provided within a range of a distance Da from the outer end portion in the radial direction in the radial direction of the axis center R. That is, the bent portion 122 is provided at a portion on the outside in the radial direction of the axis center R.
The bent portion 122 is formed within a range of a distance La from the front edge 118 in the cross-section orthogonal to the rotation axis 106. In the bent portion 122 of the present embodiment, a ratio of the distance La with respect to the entire length (distance) L of the plate portion 102 in the cross-section orthogonal to the rotation axis 106, that is, La/L becomes a constant value. Accordingly, the boundary position 124 of the plate portion 102 becomes a straight line which is inclined at a predetermined angle with respect to the rotation axis 106. In the plate portion 102, a warp amount which is a deformation amount (a length between the center line 130 of the flat plate portion 120 and the front edge 118 of the bent portion 122 in the direction orthogonal to the center line 130) of the bent portion 122 becomes Y.
The plate portion 102 has the above-described shape. As shown in
In the inlet guide vane 100, the member disposed in the flow path is formed in a plate shape, and thus, it is possible to simply prepare the inlet guide vane 100, and it is possible to reduce the manufacturing cost.
In addition, in the inlet guide vane 100, the bent portion 122 of the plate portion 102 has the shape which is inclined toward the second surface 114 side with respect to the flat plate portion 120, that is, the bent portion 122 has the shape in which the leading edge of the flat plate portion 120 is inclined toward the second rotation direction 142 side. Accordingly, the angle between the bent portion 122 and the surface of the second surface 114 is smaller than 180° and the angle between the bent portion 122 and the surface of the first surface 112 is larger than 180°, and thus, in a case where the opening degree of the plate portion 102 is smaller than 100%, it is possible to prevent the fluid from being separated from a negative pressure surface (first surface), and it is possible to effectively guide the fluid.
In the plate portion 102, preferably, a relationship between the entire length L and La satisfies 0.1≤La≤0.3. In the plate portion 102, the bent portion is provided to satisfy the relationship, and thus, it is possible to effectively prevent the fluid from being separated from the negative pressure surface of the inlet guide vane (IGV) 100, that is, the negative pressure surface of the plate portion 102.
In the plate portion 102, in a case where the distance from the axis center R to the end portion of the plate portion 102 in the radial direction of the axis center R is defined as D, preferably, a relationship between the distance D and the distance Da from the outer end portion in the radial direction satisfies 0≤Da/D≤0.9. In the plate portion 102, the bent portion 122 is provided to satisfy the relationship, and thus, it is possible to manufacture the inlet guide vane 100 capable of effectively prevent the fluid from being separated from the negative pressure surface of the plate portion 102 while processing the inlet guide vane 100 in a reasonable manner.
In the plate portion 102, preferably, an absolute value of Y/l which is a relationship between the inter-blade distance l of the plate portions 102 adjacent to each other and the warp amount Y which is the deformation amount (the distance between the center line 130 of the flat plate portion 120 and the front edge of the bent portion 122 in the direction orthogonal to the center line 130) of the bent portion 122 is 0.15 or less, and more preferably, the absolute value of Y/l is 0.10 or less. In the plate portion 102, the bent portion 122 is provided to satisfy the relationship, and thus, it is possible to manufacture the inlet guide vane 100 capable of effectively prevent the fluid from being separated from the negative pressure surface of the plate portion 102 while wastefully largely bending the bent portion 122.
In the above-described embodiment, the bent portion 122 has the shape which is inclined toward the second surface 114 side with respect to the flat plate portion 120, that is, the bent portion 122 has the shape in which the leading edge of the flat plate portion 120 is inclined toward the second rotation direction 142 side, the angle between the bent portion 122 and the surface of the second surface 114 is smaller than 180°, and the angle between the bent portion 122 and the surface of the first surface 112 is larger than 180°. However, the present invention is not limited to this.
The plate portion 202, in a case where the opening degree is more than 100%, it is possible to prevent a fluid from being separated from the negative pressure surface (second surface), and it is possible to more effectively guide the fluid.
As described above, in the plate portion of the inlet guide vane, the deformation direction of the bent portion is determined to the direction toward the first surface side or the direction toward the second surface side based on assumed operation conditions, specifically, based on the opening degree at the time of the operation emphasizing more isolation, and thus, it is possible to effectively perform the operation.
In the plate portions 102 and 202 of the above-described embodiments, preferably, in a state where each of the ratios of bent portions 122 and 222 with respect to the entire length L in each cross-section is constant, the boundary position 124 is a straight line which is inclined at a predetermined angle to the rotation axis 106. However, the present invention is not limited to this. In the plate portions 102 and 202, the boundary position 124 may be a curved line or may have a bent shape. Also in the case, La/L of each position satisfies the above-described relationship, and thus, it is possible to appropriately guide a fluid and it is possible to improve efficiency. In addition, the boundary position is not limited to the above.
In the plate portion 302, at a position of a distance Db from the outer end portion in the radial direction of the axis center R, a distance Lc from the front edge in the longitudinal direction of a cross-section orthogonal to the axis center R to the boundary position 324 is becomes 0.1 Lb or more and 0.3 Lb or less with respect to the entire length Lb at the position. Here, preferably, the distance Db satisfies 0.35≤Db/D≤0.7 with respect to the distance D. Db becomes 0 at the outer end portion in the radial direction of the axis center R. Db/D at the outer end portion in the radial direction of the axis center R becomes 0 and Db/D at the inner end portion in the radial direction thereof becomes 1.0. In addition, preferably, the plate portion 302 has a shape which satisfies 0.1 Lb or more and 0.3 Lb or less at the position at which the relationship between the Db and D satisfies Db/D=0.5.
In the plate portion 302, the boundary position 324 is disposed at the above-described position, and at the position of the distance Db from the outer end portion in the radial direction of the axis center R, the bent portion is provided within a range from 0.1 L to 0.3 L on the leading edge side (front edge side) on the upstream side in the flow path with respect to the entire length L in the longitudinal direction of the cross-section orthogonal to the axis center R.
In this way, the boundary position is parallel to the rotation axis, and thus, it is possible to simply perform the processing. In addition, since more bent portions are disposed on the outside in the radial direction of the axis center R, it is possible to appropriately guide a fluid and it is possible to improve efficiency.
In addition, in the embodiment, the center line of the bent portion is a curved line. However, the present invention is not limited to this.
Next,
The slit is formed as described above, and thus, in a case where the plate portion is disposed on the side opposite to the side on which the flow can be effectively regulated by the above-described bent portion, a fluid passes through the slit. Therefore, it is possible to decrease loss and it is possible to effectively improve efficiency of the centrifugal compressor. In addition, the slit of the present embodiment is a straight hole in which the opening of the first surface and the opening of the second surface have the same shape. However, a throttle may be provided or an R shape may be provided in the opening portion.
Number | Date | Country | Kind |
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2015-082553 | Apr 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/079650 | 10/21/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/166910 | 10/20/2016 | WO | A |
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Entry |
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Office Action dated Jan. 22, 2019 in corresponding Japanese Application No. 2015-082553 with an English Translation. |
Number | Date | Country | |
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20180080470 A1 | Mar 2018 | US |