Inlet throttle valve

Information

  • Patent Grant
  • 6755625
  • Patent Number
    6,755,625
  • Date Filed
    Monday, October 7, 2002
    22 years ago
  • Date Issued
    Tuesday, June 29, 2004
    20 years ago
  • Inventors
  • Examiners
    • Yu; Justine R.
    • Sayoc; Emmanuel
    Agents
    • Hooker & Habib, P.C.
Abstract
An inlet throttle valve for supplying liquid to a high-pressure pump has a fully open start position and an operating range where flow through the valve is determined by a pressure balance of a valving member independent of the pressure of oil supplied to the inlet throttle valve. The valve includes a hydraulic stop limiting closing movement of the valving member. The valve may be used to flow low-pressure oil to a high-pressure pump for supplying high-pressure oil to HEUI injectors or other components of an internal combustion engine.
Description




FIELD OF THE INVENTION




The invention relates to valves used to throttle inlet flow of a liquid to a pump, typically a high-pressure pump used to supply high-pressure fluid to pressure-operated components of an internal combustion engine and to related methods.




DESCRIPTION OF THE PRIOR ART




Diesel engines using Hydraulic Electronic Unit Injector (HEUI) systems are well known. In these systems, low-pressure liquid, typically engine oil, is pumped to a high-pressure and used to operate electronically actuated fuel injectors. Similar hydraulic systems may be used to supply high-pressure fluid to operate electronically actuated intake and exhaust valves.




U.S. Pat. No. 6,390,072 discloses a HEUI system for a diesel engine using a high-pressure pump and a hydraulic circuit including an inlet throttle valve for throttling the flow of low-pressure engine oil to the inlet of the high-pressure pump. The inlet throttle valve is controlled in response to an injection pressure regulator (IPR) valve which supplies a hydraulic signal to the inlet throttle valve proportional to the difference between the desired output pressure of the high-pressure pump and the actual output pressure of the pump. In this system, engine oil is supplied to the inlet throttle valve from the low-pressure engine pump used to supply engine oil to bearings and cooling jets. The oil is flowed from the inlet throttle valve to the high-pressure pump. The high-pressure pump and hydraulic control system for the pump work well and represent a marked improvement over prior systems. Nonetheless, testing of the hydraulic circuit and inlet throttle valve indicates an opportunity exists to improve performance of the circuit.




The circuit can be improved during low speed or idling operation of the engine to reduce modulation of the inlet throttle valve. This modulation is believed to occur because the pressure of oil supplied to the inlet throttle valve changes significantly for different operating conditions of the engine. Oil from the low-pressure pump acts directly on one side of the inlet throttle valve spool biasing the spool in an opening direction. Variations in the bias force adversely affect stability of the system. Thus, there is a need for an improved inlet throttle valve for stable operation during low speed operation of the engine.




When a diesel engine using the prior hydraulic control system is operated at a high engine speed, and the IPR valve generates a signal to rapidly reduce output pressure a resultant rapid pressure increase in the hydraulic circuit may affect the stability of the system. The instability is believed to result from a rise in pilot pressure when the inlet throttle spool reaches the end of its travel and engages a stop. Thus, there is a need for an improved inlet throttle valve for dumping increased bleed flow to the sump.




Further, there is a need for an inlet throttle valve and control system for a high-pressure pump where the inlet throttle valve has improved rapid response to control signals.




In the conventional hydraulic control, movement of the inlet throttle spool to the closed position is limited by surface-to-surface engagement between the spool and a fixed stop surface. This engagement is believed undesirable because of possible mechanical injury to the spool at the point of engagement and because the mechanical stop occurs abruptly and may destabilize the spool.




In many internal combustion engines it is desirable to bring the engine to operating temperature rapidly and reduce combustion pollutants. Accordingly, there is a need for an improved inlet throttle valve which, at start up, is maintained in an open position to permit high flow of oil to the high-pressure pump so that energy of excess flow from the high-pressure pump is converted to heat and warms the engine.




SUMMARY OF THE INVENTION




The invention is an improved inlet throttle valve and method. The valve has a lightweight spool that is rapidly responsive to input signals. The valve includes a passage leading to the sump that is opened when the spool is moved to the closed position to direct increased bleed signal flow to the sump without disrupting operation of the IPR valve. The inlet throttle valve has a hydraulic stop limiting movement of the spool toward the closed position without mechanical engagement between the spool and a stop member.




At startup of the engine, the inlet throttle valve automatically holds the inlet throttle valve spool in a fully open start position for a period of time so that oil supplied to the inlet throttle valve from the low-pressure pump is flowed to the inlet of the high-pressure pump through a large area flow opening, substantially without obstruction. More oil is pumped by the high-pressure pump than is required to drive the injectors. Excess pressurized pump flow is throttled by valve and is returned to the sump. Since no work is being done by the oil, the temperature of the oil rises to warm the engine. This facilitates rapid warm up of the engine.




After a selected period of time, the spool automatically moves from the start up position to an open operating position to reduce the large flow opening and is in position to throttle flow to the high-pressure pump throughout its operating range, responsive to input signals from the IPR valve. During the startup period, the spool does not respond to signals received from the IPR valve.




Other objects and features of the invention will become apparent as the description proceeds, especially when taken in conjunction with the accompanying drawings illustrating the invention.











DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a hydraulic circuit using an inlet throttle valve per the invention;





FIGS. 2

,


3


,


4


and


5


are sectional views of the inlet throttle valve in different positions;





FIG. 6

is a view of the unwound exterior surface of the inlet throttle valve spool.











DESCRIPTION OF THE PREFERRED EMBODIMENT




U.S. Pat. No. 6,390,072 discloses an inlet throttle valve and hydraulic circuitry related to the valve and circuitry of the present invention. The disclosure of U.S. Pat. No. 6,390,072 is incorporated herein by reference, in its entirety.





FIG. 1

illustrates a hydraulic control circuit


10


for pressurizing HEUI injectors in a diesel engine. High-pressure pump


12


is driven by the engine and flows high-pressure engine oil to a plurality of HEUI fuel injectors


14


. Pump


12


may be of the type disclosed in U.S. Pat. No. 6,390,072. The circuit includes a conventional low-pressure engine lubricating oil pump


16


, which flows engine oil from sump


18


through low-pressure line


20


to engine bearings and cooling jets. Pump


16


flows low-pressure engine oil to high-pressure pump


12


through inlet line


20


, branch inlet line


22


, inlet throttle valve


24


and pump inlet passage


26


.




High-pressure pump


12


pumps oil, supplied from the inlet throttle valve at a high-pressure into high-pressure outlet passage


28


extending to injectors


14


. A conventional makeup ball check valve


30


is connected between passages


26


and


28


to permit makeup oil to flow into passage


28


after shutdown of the engine.




High-pressure outlet passage


32


is connected to passage


28


and extends to two-stage injection pressure regulator (IPR) valve


34


. Mechanical high-pressure relief valve


36


connects passage


32


to sump


18


. The valve dumps high-pressure oil to sump


18


to limit the maximum outlet pressure in passage


28


. The relief valve


36


has a high cracking pressure.




IPR valve


34


includes mechanical transient overpressure valve


38


and electrically modulated pilot stage valve


40


. Restriction


42


is provided in passage


32


between valves


38


and


40


to form a reduced pressure passage portion


44


extending from the restriction to valve


40


. Valve


38


is mounted between the high-pressure portion of passage


32


and passage


46


leading to sump


18


. A transient overpressure in the high-pressure portion of passage


32


acting on the high-pressure side of the spool of valve


38


overcomes the force of the valve spring and reduced pressure in passage portion


44


acting on the low-pressure side of the spool to open the valve, flow oil directly to sump


18


and reduce the output pressure of pump


12


in passage


28


.




Pilot stage valve


40


includes a solenoid


48


surrounding an axially moveable armature. The leads of the solenoid are connected to the electronic control module of the diesel engine for circuit


10


. Current signals from the electronic control module to the solenoid move the valve armature in one direction. This movement is opposed by the pressure of oil in reduced pressure portion


44


of passage


32


. Pilot flow passage


50


communicates with dump passage


46


and sump


18


through restriction


52


. Passage


50


also extends to inlet throttle valve


24


, as described below. Valve


40


generates a bleed flow of oil to valve


24


through passage


50


proportional to the difference between the pressure in passage


28


and the desired pressure in passage


28


. Bleed flow through passage


50


is decreased to increase flow through inlet throttle valve


24


and output pressure, and is increased to decrease flow through valve


24


and output pressure. The operation of valve


40


is described in U.S. Pat. No. 6,390,072.




Inlet throttle valve


24


is illustrated in

FIGS. 2-6

of the drawings. The valve is preferably located in body


54


of pump


12


, although the valve may be located apart from the pump, if desired. The valve includes a cylindrical valving bore or passage


56


extending between opposed sides of body


54


with plugs


58


and


60


closing the opposed ends of the bore. A circumferential inlet port


62


surrounds and opens into bore


56


adjacent plug


60


. Circumferential outlet port


64


surrounds and opens into bore


56


adjacent plug


58


and is located between the plug and port


62


. Low-pressure oil inlet branch line


22


extends into body


54


and opens into inlet port


62


to flow low-pressure oil from engine oil pump


16


to port


62


. The upstream end of inlet passage


26


for high-pressure pump


12


opens into outlet port


64


to flow low-pressure oil from valve


24


to pump


12


to be pumped and flowed, at high-pressure, into outlet passage


28


. The volume of oil flowed to pump


12


and resultant pressure in passages


28


and


32


are controlled by valve


24


.




Valve


24


includes hollow, cylindrical spool or valving member


66


having a close sliding fit in bore


56


. The spool has a closed circular piston


68


at the end thereof adjacent plug


60


and a cylindrical wall


70


extending away from the piston to open end


72


adjacent plug


58


.




Inlet throttle valve helical spring


74


is fitted in bore


56


with one end of the spring seated in a recess in plug


58


and the other end of the spring extending into the hollow spool and engaging piston


68


. The spring biases the spool toward the fully open start position of the valve shown in

FIG. 2

where the spool piston


68


engages plug


60


, which serves as a stop. Pilot flow passage


50


extends into body


54


and opens into bore


56


adjacent plug


60


. Hydraulic pressure of the pilot flow exerted on hydraulic pressure responsive piston


68


moves the spool from the fully open start position of

FIG. 2

to operational positions shown in

FIGS. 3

,


4


and


5


.




Drain or vent passage


46


extends into body


56


and opens into bore


56


between the passage


50


and inlet port


62


. The axial spacing of passages


46


and


50


along bore


56


determines the distance or stroke traveled by the spool along the bore during normal operation of the engine. Normal open operational positions of valve


24


are shown in

FIGS. 3 and 4

. The normal closed operational position of the valve is shown in FIG.


5


.




As illustrated in

FIG. 6

, inlet throttle valve spool


66


includes five pairs of diametrically opposed, axially offset circular flow control openings


76


-


84


extending through wall


70


. The openings are positioned closely adjacent open spool end


72


.

FIGS. 2-5

do not illustrate all openings


76


-


84


.




Each pair of openings


76


-


84


includes an opening identified by indicator “a” and an opening identified by indicator “b”. The openings are spaced along the longitudinal axis of spool


66


, and correspondingly along the longitudinal axis of bore


56


, with the axial spacing between each pair of openings


76




a


-


76




b


;


76




b


-


78




a


;


78




a


-


78




b


;


78




b


-


80




a


;


80




a


-


80




b


;


80




b


-


82




a


;


82




a


-


82




b


;


82




b


-


84




a


; and


84




a


-


84




b


equal to slightly more than one-fourth the diameter of the openings. This gradual shift of the openings with overlap along the length of the spool assures smooth increase and decrease of the area of the flow opening through the valve as the spool is moved between normal operational positions shown in

FIGS. 3-5

of the drawings and the openings move past valving edge


75


of bore


56


at inlet port


62


. The openings are spaced around the spool.




The pairs of diametrically opposed flow control openings in the spool with slight axial offset effectively balance radial pressure forces exerted on the spool to reduce binding or hysteresis in bore


56


during throttling movement of the spool along the bore. The inner surface


86


of the spool adjacent end


72


is undercut to prevent spring


74


from obstructing flow through openings


76


-


84


.





FIG. 2

illustrates the inlet valve in the fully open start position where spring


74


holds spool


66


against stop plug


60


. The cylindrical wall


70


of the spool adjacent piston


68


extends past and closes pilot flow passage


50


to prevent direct pilot flow from the passage


50


to the space between the piston and the end of the bore, here pressure chamber


88


located in plug


60


below piston


68


. The space need not extend into plug


60


. During initial operation of the engine chamber


88


is normally filled with oil. Wall


70


also closes dump passage


46


.




The sliding fit between the spool adjacent piston


68


and bore


56


and the spring-bias contact between the piston and the plug


60


permit slow, seepage flow of oil from passage


50


along the bore, across the top of the plug and into the space between the piston and plug. When the valve is in the fully open start position shown in FIG.


2


and the engine has been started slow seepage flow of oil from passage


50


to chamber


88


slowly moves the spool away from plug


60


toward the open operating position of FIG.


3


.




When the spool is in the fully open start position of

FIG. 2

, the edge


72


at the open end of the spool


66


is withdrawn from valving edge


75


on the portion of bore


56


between the inlet and outlet ports


62


and


64


. Edge


72


is located in port


62


. All of the flow control openings


76


-


84


are also located in the inlet port


62


. These openings and the large circular flow opening


90


between spool end


72


and bore valving edge


75


provide a large total flow area for low-pressure oil flowed through line


22


, the inlet throttle valve and passage


26


to pump


12


. The large flow area assures that during cranking, startup and warm up cold, viscous low-pressure engine oil from pump


16


is flowed to pump


12


. When the engine is cranked for starting, pump


16


is rotated slowly and pumps oil at low-pressure and at a low flow rate. The large flow area of valve


24


during starting facilitates flow of this oil to the high-pressure pump


12


and assures sufficient high-pressure oil is provided to fire the injectors during starting of the engine.




When the spool


56


is in the fully open start position and is held against plug


60


by spring


74


, open end


72


is located in the inlet port


62


, a distance below edge


75


. As shown in

FIG. 2

, the axial length of the spool, from piston


68


to end


72


, is less than the axial distance from the stop surface on the end of plug


60


to edge


75


. The plug serves as a stop to locate the spool following shutdown of the engine.




During warm up operation of the engine following starting, the inlet throttle valve is moved from the fully open start position shown in

FIG. 2

to the open operating position of FIG.


3


. Pressurized pilot flow oil from passage


50


seeps into chamber


88


to move the spool


66


slowly away from the plug


60


toward the open operating position shown in FIG.


3


. In this position, the piston


68


has uncovered passage


50


to permit direct pilot flow from the passage into chamber


88


. The open end or lip


72


of the spool has moved from the inlet port


62


past edge


75


and into bore


56


, closing opening


90


. Further direct flow of oil through passage


50


into chamber


88


moves the spool along bore


56


between normal operational positions as shown in

FIGS. 3

,


4


and


5


. Opening


90


is open during starting and warm up and closes when the spool opens passage


50


to chamber


88


to commence normal operation of valve


24


.




In the

FIG. 3

position of valve


24


the axial length of the spool is substantially equal to the axial distance from the side of the flow passage


50


adjacent plug


60


to the side of the inlet port


62


away from plug


60


. Movement of the spool from the

FIG. 3

position away from plug


60


opens the flow passage


50


and closes the circular inlet opening


90


substantially simultaneously.




During normal operation of valve


24


, the large area opening


90


is closed and all oil flowing to pump


12


from line


22


flows through available openings


76


-


84


in the spool. In the position shown in

FIG. 3

all of the flow openings


76


-


84


open into the inlet port and flow oil into the spool and to the pump. The spool in located in the maximum flow or normal open operating position.




Flow of additional oil into chamber


88


moves the spool from the position of

FIG. 3

to the position of

FIG. 4

where a number of the flow control openings


76


-


84


adjacent spool end


72


have been moved out of the inlet port


62


, past edge


75


and into bore


56


, thus reducing the flow area for the valve and reducing the volume of oil flowed to pump


12


. Flow of additional oil into chamber


88


moves the piston further away from plug


60


to move additional flow openings into bore


56


and further reduce the flow area of the valve and the flow of oil to pump


12


.




When the spool is in the normal operating range of

FIGS. 3-5

, the instantaneous position of the spool along the bore is determined by a pressure balance between the pressure of the pilot oil in chamber


88


acting on piston


68


to move the spool in a closing direction and the force of spring


74


acting on the spool plus the hydraulic pressure of oil in the outlet port acting on the opposite side of the spool to move the spool in an opening direction. The hydraulic pressure of the oil in the outlet port is primarily the pressure of the oil in the inlet of pump


12


, not the pressure of the oil supplied by low-pressure engine oil pump


16


. The pressure of the oil from pump


16


may vary depending upon the volume of oil pumped and the speed of the engine but does not destabilize the spool.




During normal operation of the engine the spool moves between the positions shown in

FIGS. 3-5

.

FIG. 3

illustrates the maximum normal open position of the spool during operation after startup.

FIG. 5

illustrates the minimum normal closed position of the spool after startup.




In

FIG. 5

, oil from passage


50


has moved the spool toward the closed position sufficiently to open drain passage


46


. Flow control passages


76


-


82


are located in bore


56


past edge


75


and closed. Openings


84


are located partially in bore


56


and partially in the inlet port


62


, and are partially open. In this position, the valve


24


has a minimum flow area for flowing oil from low-pressure pump


16


to high-pressure pump


12


. Flow of oil from chamber


88


into drain or vent passage


46


dumps bleed flow oil in chamber


88


to sump


18


. The spool cannot move further in the closing direction. Pilot flow from the IPR valve drains directly to the sump. Restriction


52


is bypassed.




Opening of passage


46


provides a soft hydraulic stop limiting movement of the inlet throttle spool in the closing direction. The maximum position of the spool in the closed direction is determined hydraulically, without surface-to-surface engagement between the spool and a physical stop located in the path of closing movement of the spool. Elimination of mechanical engagement between the spool and a stop prevents mechanical injury to the spool and provides improved control over the motion of the spool. The hydraulic stop with direct dump of pilot flow improves IPR valve stability. Rapid discharge of an increased pilot flow into passage


50


prevents an undesirably large pressure increase in the passage and in the IPR valve. Such a pressure increase can adversely affect operation of the IPR valve.




The body


54


, plugs


58


and


60


, spring


74


and spool


66


are formed from suitable metal. Spool


66


has a lightweight metal construction with minimum mass. This construction facilitates rapid axial shifting and throttling of inlet flow when the spool is in the operating range shown in

FIGS. 3-5

. The spool shifts rapidly and assumes new pressure balance positions rapidly in response to changed pilot flow through passage


50


. The mass of spool


66


is minimized by providing piston


68


at one end of the spool, without protrusions extending beyond the piston, by maintaining the total length of the spool short and by locating the flow control openings


76


-


84


immediately adjacent open spool end


72


.




The stability of circuit


10


is a function of the size of bleed orifice


52


. The orifice is designed to provide sufficient restriction to flow of bleed oil from valve


40


during normal high speed operation of the engine to maintain desired pressure in chamber


88


and rapid throttling movement of the spool


66


with rapid reestablishment of a pressure balance after the spool has moved in response to an altered signal from the IPR valve. Flow to pump


12


and the output pressure in passage


28


are changed rapidly.




When the engine control module rapidly decreases the current flow to solenoid


48


, indicating a rapid reduction in the output pressure in passage


28


, bleed flow through passage


50


increases. Orifice


52


restricts discharge flow to the sump and increases pressure in chamber


88


to shift the spool toward the fully closed position so that piston


68


opens dump passage


46


. The increased bleed flow of oil is dumped directly to the sump. The pressure in passage


50


is rapidly reduced to prevent pressure interference with the operation of IPR pilot stage valve


40


. The soft hydraulic stop feature of inlet throttle valve


24


rapidly reduces pressure build up in valve


40


and passage


50


to compensate for the inability of restriction


52


to handle the increased pilot flow. This permits the restriction to be properly sized for operation during the high RPM operating range of the engine while maintaining stability during rapid reduction in engine speed.




The operation of hydraulic circuit


10


will now be described.




After the operating engine is shut off, spring


74


of the inlet throttle valve biases the spool toward plug


60


. While passage


50


is open, the spool flows oil in chamber


88


to the sump through passage


50


and restriction


52


. When the spool closes passage


50


, oil in chamber


88


seeps past the spool into passage


50


and, in time, permits the spring to move the spool to the fully open start position as shown in FIG.


2


. During starting cranking of the engine the large flow area of fully open valve


24


permits maximum flow of low-pressure oil from pump


16


to pump


12


.




After the engine fires, the spool


66


is retained in the fully open start position of

FIG. 2

until pilot oil from passage


50


slowly seeps into chamber


88


to enlarge the chamber and move the piston away from the plug


60


, move the upper spool end


72


into bore


56


closing flow passage


90


, and open passage


50


to chamber


88


. See FIG.


3


. The spool is then in the normal operating range of

FIGS. 3

to


5


and the position of the spool is determined by a pressure balance between the pressure of oil in chamber


88


exerted on piston


68


and the force of spring


74


and the liquid pressure in the inlet of pump


12


acting on the spool. The spool will move along passage


56


until an equilibrium position is reached and the flow area through openings


76


-


84


will vary depending upon the equilibrium position. The low mass spool rapidly responds to changes in the pressure in chamber


88


.




The length of time required for seepage flow to shift the spool from the fully open position of

FIG. 2

to the operating range may vary from thirty seconds to ten minutes, depending upon the rate of which oil seeps into the chamber


88


. This time may be adjusted to provide a desired warm-up period for the engine, during which time flow of oil to the high-pressure pump is unrestricted. Holding the valve


24


open for an initial interval after startup facilitates warming up of the engine and can reduce combustion pollutants.




During normal operation of the warmed engine the spool responds stably to changed bleed flow through passage


50


. When the spool is moved to the closed position of

FIG. 5

, the spool does not engage a mechanical stop. Rather, dump passage


46


is opened to permit the increased bleed flow to flow directly to the sump and prevent further movement of the spool, without undue pressure increase because of restriction


52


and without interference to the operation of valve


34


.




When the engine is idling the output of low-pressure pump


16


may have a pressure as low as 10 PSI. This pressure varies considerably, primarily because of the low speed of operation of pump


16


. This variation in inlet pressure supplied to valve


24


does not destabilize or move the spool in bore


56


because the pressure does not act directly on the spool. The spring side of the spool is connected to the inlet of high-pressure pump


12


, not to the output of the low-pressure pump


16


.




When the engine is shut down, the spring returns the spool to the fully open start position of FIG.


2


.




While I have illustrated and described preferred embodiments of my invention, it is understood that this is capable of modification, and I therefore do not wish to be limited to the precise details set forth, but desire to avail myself of such changes and alterations as fall within the purview of the following claims.



Claims
  • 1. In an internal combustion engine having a hydraulic circuit for supplying high-pressure liquid to hydraulically actuated, electronically controlled components, the circuit including a high-pressure pump to flow high-pressure liquid to the components, a source of low-pressure liquid and an inlet passage extending from the source of low-pressure liquid to the high-pressure pump, the improvement comprising:an inlet throttle valve in the inlet passage, the valve including a cylindrical valving passage having opposed ends and a wall extending between such ends; an inlet port; an outlet port; both ports opening into said valving passage with one port located in said wall; a valve member located in and slideably moveable along the valving passage, the valve member including a piston facing one valving passage end and a hollow cylindrical body extending from the piston along the valving passage toward the other valving passage end; said cylindrical body moveable across said one port to vary the flow area for the valve; a spring in the valving passage biasing the valve member toward said one valving passage end; a bleed flow passage opening through said wall into the interior of the valving passage, said bleed flow passage located between said one port and said one valving passage end; and a chamber in the valving passage located between said piston and said one valving passage end, wherein said valve having a fully open position with said piston located between said bleed flow passage and said one valving passage end and said cylindrical body and one port defining a large inlet area, and said valve having an operational position with said piston located between said bleed flow passage and said one port to directly communicate the bleed flow passage and the chamber and with said cylindrical body partially obstructing said one port so that the flow area of the valve is reduced.
  • 2. The improvement of claim 1 including a vent passage opening into the valving passage between said one port and said bleed flow passage.
  • 3. The improvement of claim 1 wherein said one port comprises said inlet port.
  • 4. The improvement of claim 3 wherein the inlet port surrounds the valving passage and including flow openings extending through the end of the cylindrical body away from the piston, said flow openings movable across the inlet port to vary the flow area.
  • 5. In an internal combustion engine having a hydraulic circuit for supplying high-pressure liquid to hydraulically actuated, electronically controlled components, the circuit including a high-pressure pump to flow high-pressure liquid to the components, a source of low-pressure liquid and an inlet passage extending from the source of low-pressure liquid to the high-pressure pump, the improvement comprising:an inlet throttle valve in the inlet passage, the valve including a valving passage having opposed ends and a wall extending between such ends; an inlet port opening through the wall into the valving passage; an outlet port opening into said valving passage; a valve member located in and slideably moveable along the valving passage, the valve member including a hydraulic pressure responsive piston facing one valving passage end and a body extending from the piston along the valving passage toward the other valving passage end; said body moveable across said inlet port to vary the flow area for the valve; a spring in the valving passage biasing the valve member toward a position allowing full communication between the said inlet port and the said outlet port, a chamber in the valving passage located between said piston and said one valving passage end; and a flow passage extending into said chamber, wherein the flow area of the valve is determined by a balance position of the valve member in the valving passage determined by the force of the spring and the pressure of the liquid at the outlet port biasing the valving member toward said one valving passage end and the pressure of the liquid in the chamber biasing the valving member toward said other valving passage end, said balance position determined substantially independently of the pressure of the liquid at the inlet port.
  • 6. The improvement of claim 5 including a vent passage opening into the valving passage between the inlet port and the flow passage.
  • 7. The improvement of claim 5 wherein the valve member body comprises a hollow cylinder and including a plurality of flow openings extending through the end of such body away from the piston, said inlet passage extending around the valving passage.
  • 8. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port opening into the passage through the passage wall; an outlet port communicating with the interior of the valving passage and located to one side of the inlet port; a spool located in and movable along the passage, the spool including a hydraulic pressure responsive piston located to the other side of the inlet port and facing one valving passage end, and a valving member moveable across the inlet port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward a position allowing full communication between the said inlet port and the said outlet port; and hydraulic pressure means for biasing said piston towards a position of reduced communication between the said inlet port and the said outlet port proportional to desired flow of low-pressure fluid through the valve, wherein the flow area at the valve is determined by a pressure balance position of the spool in the passage made substantially independently of the pressure at the low-pressure source.
  • 9. The inlet throttle valve as in claim 8 wherein the spool includes an edge cooperable with the inlet port to vary the flow area.
  • 10. The inlet throttle valve as in claim 9 wherein the edge extends around the spool, and including a circular inlet opening at the edge when the valve is in a fully open position.
  • 11. The inlet throttle valve as in claim 8 wherein the spool and inlet port include one or more openings and an edge relatively moveable across said openings.
  • 12. The inlet throttle valve as in claim 11 wherein said openings are in said spool.
  • 13. The inlet throttle valve as in claim 8 wherein said valving passage is cylindrical and the spool has a hollow cylindrical body with said piston at one end of the body.
  • 14. The inlet throttle valve as in claim 13 wherein said spool comprises a valving edge at the other end of the cylindrical body.
  • 15. The inlet throttle valve as in claim 13 wherein said spool comprises a plurality of openings extending through the spool.
  • 16. The inlet throttle valve as in claim 15 wherein said inlet port surrounds the valving passage and said openings include a plurality of diametrically opposed, axially offset openings.
  • 17. The inlet throttle valve as in claim 8 including a chamber between said piston and said one end of the valving passage, a flow passage opening into said valving passage between the inlet port and said one valving passage end, said valve having a fully open position with said piston located between said flow passage and said one valving passage end and an operating position with said piston located between said flow passage and said inlet port.
  • 18. The inlet throttle valve as in claim 17 including a seepage flow connection between said flow passage and said chamber when the valve is in the fully open position.
  • 19. The inlet throttle valve as in claim 17 including a circular inlet opening at the inlet port when said valve is in said fully open position.
  • 20. The inlet throttle valve as in claim 19 wherein the axial length of the spool along the wall is substantially equal to the distance from the side of the flow passage adjacent said one valving passage end to the side of the inlet port away from said one valving passage end wherein movement of the spool from the fully open position away from said one valving passage end opens the flow passage and closes the circular inlet opening substantially simultaneously.
  • 21. The inlet throttle valve as in claim 8 including a chamber in the valving passage between the piston and said one valving passage end; a flow passage opening into the chamber; and a vent passage opening into the chamber between the inlet port and the flow passage to limit movement of the spool away from said one valving passage end.
  • 22. The inlet throttle valve as in claim 8 including a vent passage opening into the valving passage between the inlet port and said one valving passage end.
  • 23. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port communicating with the valving passage; an outlet port communicating with the valving passage, one of said ports opening through said wall; a spool located in and movable along the passage, the spool including a hydraulic pressure responsive piston facing one end of the passage, and a valving member moveable across said one port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward said one valving passage end; a chamber between said piston and said one valving passage end; and a flow passage opening into said valving passage between said one port and said one valving passage end, the valve having a fully open position wherein said piston is located between the flow passage and said one valving passage end and an operational position where said piston is located between the flow passage and said one port, wherein when the valve is in the fully open position liquid from the flow passage bleed flows past the piston and into the chamber to move the spool away from said one valving passage end to an operating position.
  • 24. The inlet throttle valve as in claim 23 wherein the spool includes a valving edge cooperable with said one port to vary the flow area of the valve.
  • 25. The inlet throttle valve as in claim 24 wherein the valving edge extends around the spool, and including a circular inlet opening at the edge when the valve is in the fully open position.
  • 26. The inlet throttle valve as in claim 25 wherein the spool and said one port include one or more flow openings and a portion relatively moveable across said openings.
  • 27. The inlet throttle valve as in claim 26 wherein said openings are in the spool.
  • 28. The inlet throttle valve as in claim 23 wherein said one port comprises said inlet port.
  • 29. The inlet throttle valve as in claim 23 including a seepage flow connection between said flow passage and said chamber when the valve is in the fully open position wherein seepage flow into the chamber slowly moves the valve from the fully open position to the operational position.
  • 30. The inlet throttle valve as in claim 23 including a vent passage opening into the valving passage between said one port and the flow passage to limit movement of the spool away from said one end of the valving passage.
  • 31. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port communicating with the valving passage; an outlet port communicating with the valving passage; one of said ports opening through said wall; a spool located in and moveable along the passage, the spool including a hydraulic pressure responsive piston facing one end of the passage and a valving member moveable across said one port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward said one valving passage end; a hydraulic fluid chamber located in said valving passage between said piston and said one valving passage end; an inlet flow passage opening into said valving passage adjacent said one valving passage end thereof; and a vent passage opening into said valving passage between said inlet flow passage and said one port to limit movement of the spool away from said one valving passage end.
  • 32. The inlet throttle valve as in claim 31 wherein said piston having a position between said inlet flow passage and said one valving passage end wherein bleed flow from said inlet passage to said chamber slowly moves the piston away from said one valving passage to open said inlet flow passage to said chamber.
  • 33. The inlet throttle valve as in claim 32 wherein said valve has a fully open position and an operating position, and including a circular inlet passage surrounding said wall when the valve is in said fully open position.
US Referenced Citations (38)
Number Name Date Kind
3065701 Bessiere Nov 1962 A
3772889 Mason et al. Nov 1973 A
4345881 Petersson et al. Aug 1982 A
4413472 Lang Nov 1983 A
4662825 Djordjevic May 1987 A
3935917 Eley et al. Jun 1987
4691526 Kobayashi et al. Sep 1987 A
4741675 Bowden May 1988 A
4743168 Yannascoli May 1988 A
4756330 Tischer Jul 1988 A
4850815 Nakajima et al. Jul 1989 A
5009576 Gagnet Apr 1991 A
4746276 McBurnett et al. Oct 1991 A
RE33835 Kime et al. Mar 1992 E
5129791 Nakajima Jul 1992 A
5133186 Weissinger Jul 1992 A
5156531 Schmid et al. Oct 1992 A
5515829 Wear et al. May 1996 A
5603601 Winkelstroter Feb 1997 A
5611675 Uchida et al. Mar 1997 A
5636973 Sonobe et al. Jun 1997 A
5881698 Tuckey et al. Mar 1999 A
6082321 Kopec Jul 2000 A
6162022 Anderson et al. Dec 2000 A
6170508 Faust et al. Jan 2001 B1
6216670 Anderson et al. Apr 2001 B1
6241212 Takahashi et al. Jun 2001 B1
6293253 Arnold et al. Sep 2001 B1
6427663 Breeden Aug 2002 B1
6439199 Ramseyer et al. Aug 2002 B2
6439202 Carroll et al. Aug 2002 B1
6581577 Geyer Jun 2003 B1
20010054442 Voss Dec 2001 A1
20020034448 De Matthaesis Mar 2002 A1
20020117149 Igashira et al. Aug 2002 A1
20020157643 Smith et al. Oct 2002 A1
20030089341 Schueler et al. May 2003 A1
20030136385 Dutt Jul 2003 A1