Information
-
Patent Grant
-
6755625
-
Patent Number
6,755,625
-
Date Filed
Monday, October 7, 200222 years ago
-
Date Issued
Tuesday, June 29, 200420 years ago
-
Inventors
-
-
Examiners
- Yu; Justine R.
- Sayoc; Emmanuel
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 298
- 417 307
- 417 440
- 417 441
- 251 63
- 251 325
- 137 5653
- 123 446
- 123 506
- 123 17917
-
International Classifications
-
Abstract
An inlet throttle valve for supplying liquid to a high-pressure pump has a fully open start position and an operating range where flow through the valve is determined by a pressure balance of a valving member independent of the pressure of oil supplied to the inlet throttle valve. The valve includes a hydraulic stop limiting closing movement of the valving member. The valve may be used to flow low-pressure oil to a high-pressure pump for supplying high-pressure oil to HEUI injectors or other components of an internal combustion engine.
Description
FIELD OF THE INVENTION
The invention relates to valves used to throttle inlet flow of a liquid to a pump, typically a high-pressure pump used to supply high-pressure fluid to pressure-operated components of an internal combustion engine and to related methods.
DESCRIPTION OF THE PRIOR ART
Diesel engines using Hydraulic Electronic Unit Injector (HEUI) systems are well known. In these systems, low-pressure liquid, typically engine oil, is pumped to a high-pressure and used to operate electronically actuated fuel injectors. Similar hydraulic systems may be used to supply high-pressure fluid to operate electronically actuated intake and exhaust valves.
U.S. Pat. No. 6,390,072 discloses a HEUI system for a diesel engine using a high-pressure pump and a hydraulic circuit including an inlet throttle valve for throttling the flow of low-pressure engine oil to the inlet of the high-pressure pump. The inlet throttle valve is controlled in response to an injection pressure regulator (IPR) valve which supplies a hydraulic signal to the inlet throttle valve proportional to the difference between the desired output pressure of the high-pressure pump and the actual output pressure of the pump. In this system, engine oil is supplied to the inlet throttle valve from the low-pressure engine pump used to supply engine oil to bearings and cooling jets. The oil is flowed from the inlet throttle valve to the high-pressure pump. The high-pressure pump and hydraulic control system for the pump work well and represent a marked improvement over prior systems. Nonetheless, testing of the hydraulic circuit and inlet throttle valve indicates an opportunity exists to improve performance of the circuit.
The circuit can be improved during low speed or idling operation of the engine to reduce modulation of the inlet throttle valve. This modulation is believed to occur because the pressure of oil supplied to the inlet throttle valve changes significantly for different operating conditions of the engine. Oil from the low-pressure pump acts directly on one side of the inlet throttle valve spool biasing the spool in an opening direction. Variations in the bias force adversely affect stability of the system. Thus, there is a need for an improved inlet throttle valve for stable operation during low speed operation of the engine.
When a diesel engine using the prior hydraulic control system is operated at a high engine speed, and the IPR valve generates a signal to rapidly reduce output pressure a resultant rapid pressure increase in the hydraulic circuit may affect the stability of the system. The instability is believed to result from a rise in pilot pressure when the inlet throttle spool reaches the end of its travel and engages a stop. Thus, there is a need for an improved inlet throttle valve for dumping increased bleed flow to the sump.
Further, there is a need for an inlet throttle valve and control system for a high-pressure pump where the inlet throttle valve has improved rapid response to control signals.
In the conventional hydraulic control, movement of the inlet throttle spool to the closed position is limited by surface-to-surface engagement between the spool and a fixed stop surface. This engagement is believed undesirable because of possible mechanical injury to the spool at the point of engagement and because the mechanical stop occurs abruptly and may destabilize the spool.
In many internal combustion engines it is desirable to bring the engine to operating temperature rapidly and reduce combustion pollutants. Accordingly, there is a need for an improved inlet throttle valve which, at start up, is maintained in an open position to permit high flow of oil to the high-pressure pump so that energy of excess flow from the high-pressure pump is converted to heat and warms the engine.
SUMMARY OF THE INVENTION
The invention is an improved inlet throttle valve and method. The valve has a lightweight spool that is rapidly responsive to input signals. The valve includes a passage leading to the sump that is opened when the spool is moved to the closed position to direct increased bleed signal flow to the sump without disrupting operation of the IPR valve. The inlet throttle valve has a hydraulic stop limiting movement of the spool toward the closed position without mechanical engagement between the spool and a stop member.
At startup of the engine, the inlet throttle valve automatically holds the inlet throttle valve spool in a fully open start position for a period of time so that oil supplied to the inlet throttle valve from the low-pressure pump is flowed to the inlet of the high-pressure pump through a large area flow opening, substantially without obstruction. More oil is pumped by the high-pressure pump than is required to drive the injectors. Excess pressurized pump flow is throttled by valve and is returned to the sump. Since no work is being done by the oil, the temperature of the oil rises to warm the engine. This facilitates rapid warm up of the engine.
After a selected period of time, the spool automatically moves from the start up position to an open operating position to reduce the large flow opening and is in position to throttle flow to the high-pressure pump throughout its operating range, responsive to input signals from the IPR valve. During the startup period, the spool does not respond to signals received from the IPR valve.
Other objects and features of the invention will become apparent as the description proceeds, especially when taken in conjunction with the accompanying drawings illustrating the invention.
DESCRIPTION OF THE DRAWINGS
FIG. 1
illustrates a hydraulic circuit using an inlet throttle valve per the invention;
FIGS. 2
,
3
,
4
and
5
are sectional views of the inlet throttle valve in different positions;
FIG. 6
is a view of the unwound exterior surface of the inlet throttle valve spool.
DESCRIPTION OF THE PREFERRED EMBODIMENT
U.S. Pat. No. 6,390,072 discloses an inlet throttle valve and hydraulic circuitry related to the valve and circuitry of the present invention. The disclosure of U.S. Pat. No. 6,390,072 is incorporated herein by reference, in its entirety.
FIG. 1
illustrates a hydraulic control circuit
10
for pressurizing HEUI injectors in a diesel engine. High-pressure pump
12
is driven by the engine and flows high-pressure engine oil to a plurality of HEUI fuel injectors
14
. Pump
12
may be of the type disclosed in U.S. Pat. No. 6,390,072. The circuit includes a conventional low-pressure engine lubricating oil pump
16
, which flows engine oil from sump
18
through low-pressure line
20
to engine bearings and cooling jets. Pump
16
flows low-pressure engine oil to high-pressure pump
12
through inlet line
20
, branch inlet line
22
, inlet throttle valve
24
and pump inlet passage
26
.
High-pressure pump
12
pumps oil, supplied from the inlet throttle valve at a high-pressure into high-pressure outlet passage
28
extending to injectors
14
. A conventional makeup ball check valve
30
is connected between passages
26
and
28
to permit makeup oil to flow into passage
28
after shutdown of the engine.
High-pressure outlet passage
32
is connected to passage
28
and extends to two-stage injection pressure regulator (IPR) valve
34
. Mechanical high-pressure relief valve
36
connects passage
32
to sump
18
. The valve dumps high-pressure oil to sump
18
to limit the maximum outlet pressure in passage
28
. The relief valve
36
has a high cracking pressure.
IPR valve
34
includes mechanical transient overpressure valve
38
and electrically modulated pilot stage valve
40
. Restriction
42
is provided in passage
32
between valves
38
and
40
to form a reduced pressure passage portion
44
extending from the restriction to valve
40
. Valve
38
is mounted between the high-pressure portion of passage
32
and passage
46
leading to sump
18
. A transient overpressure in the high-pressure portion of passage
32
acting on the high-pressure side of the spool of valve
38
overcomes the force of the valve spring and reduced pressure in passage portion
44
acting on the low-pressure side of the spool to open the valve, flow oil directly to sump
18
and reduce the output pressure of pump
12
in passage
28
.
Pilot stage valve
40
includes a solenoid
48
surrounding an axially moveable armature. The leads of the solenoid are connected to the electronic control module of the diesel engine for circuit
10
. Current signals from the electronic control module to the solenoid move the valve armature in one direction. This movement is opposed by the pressure of oil in reduced pressure portion
44
of passage
32
. Pilot flow passage
50
communicates with dump passage
46
and sump
18
through restriction
52
. Passage
50
also extends to inlet throttle valve
24
, as described below. Valve
40
generates a bleed flow of oil to valve
24
through passage
50
proportional to the difference between the pressure in passage
28
and the desired pressure in passage
28
. Bleed flow through passage
50
is decreased to increase flow through inlet throttle valve
24
and output pressure, and is increased to decrease flow through valve
24
and output pressure. The operation of valve
40
is described in U.S. Pat. No. 6,390,072.
Inlet throttle valve
24
is illustrated in
FIGS. 2-6
of the drawings. The valve is preferably located in body
54
of pump
12
, although the valve may be located apart from the pump, if desired. The valve includes a cylindrical valving bore or passage
56
extending between opposed sides of body
54
with plugs
58
and
60
closing the opposed ends of the bore. A circumferential inlet port
62
surrounds and opens into bore
56
adjacent plug
60
. Circumferential outlet port
64
surrounds and opens into bore
56
adjacent plug
58
and is located between the plug and port
62
. Low-pressure oil inlet branch line
22
extends into body
54
and opens into inlet port
62
to flow low-pressure oil from engine oil pump
16
to port
62
. The upstream end of inlet passage
26
for high-pressure pump
12
opens into outlet port
64
to flow low-pressure oil from valve
24
to pump
12
to be pumped and flowed, at high-pressure, into outlet passage
28
. The volume of oil flowed to pump
12
and resultant pressure in passages
28
and
32
are controlled by valve
24
.
Valve
24
includes hollow, cylindrical spool or valving member
66
having a close sliding fit in bore
56
. The spool has a closed circular piston
68
at the end thereof adjacent plug
60
and a cylindrical wall
70
extending away from the piston to open end
72
adjacent plug
58
.
Inlet throttle valve helical spring
74
is fitted in bore
56
with one end of the spring seated in a recess in plug
58
and the other end of the spring extending into the hollow spool and engaging piston
68
. The spring biases the spool toward the fully open start position of the valve shown in
FIG. 2
where the spool piston
68
engages plug
60
, which serves as a stop. Pilot flow passage
50
extends into body
54
and opens into bore
56
adjacent plug
60
. Hydraulic pressure of the pilot flow exerted on hydraulic pressure responsive piston
68
moves the spool from the fully open start position of
FIG. 2
to operational positions shown in
FIGS. 3
,
4
and
5
.
Drain or vent passage
46
extends into body
56
and opens into bore
56
between the passage
50
and inlet port
62
. The axial spacing of passages
46
and
50
along bore
56
determines the distance or stroke traveled by the spool along the bore during normal operation of the engine. Normal open operational positions of valve
24
are shown in
FIGS. 3 and 4
. The normal closed operational position of the valve is shown in FIG.
5
.
As illustrated in
FIG. 6
, inlet throttle valve spool
66
includes five pairs of diametrically opposed, axially offset circular flow control openings
76
-
84
extending through wall
70
. The openings are positioned closely adjacent open spool end
72
.
FIGS. 2-5
do not illustrate all openings
76
-
84
.
Each pair of openings
76
-
84
includes an opening identified by indicator “a” and an opening identified by indicator “b”. The openings are spaced along the longitudinal axis of spool
66
, and correspondingly along the longitudinal axis of bore
56
, with the axial spacing between each pair of openings
76
a
-
76
b
;
76
b
-
78
a
;
78
a
-
78
b
;
78
b
-
80
a
;
80
a
-
80
b
;
80
b
-
82
a
;
82
a
-
82
b
;
82
b
-
84
a
; and
84
a
-
84
b
equal to slightly more than one-fourth the diameter of the openings. This gradual shift of the openings with overlap along the length of the spool assures smooth increase and decrease of the area of the flow opening through the valve as the spool is moved between normal operational positions shown in
FIGS. 3-5
of the drawings and the openings move past valving edge
75
of bore
56
at inlet port
62
. The openings are spaced around the spool.
The pairs of diametrically opposed flow control openings in the spool with slight axial offset effectively balance radial pressure forces exerted on the spool to reduce binding or hysteresis in bore
56
during throttling movement of the spool along the bore. The inner surface
86
of the spool adjacent end
72
is undercut to prevent spring
74
from obstructing flow through openings
76
-
84
.
FIG. 2
illustrates the inlet valve in the fully open start position where spring
74
holds spool
66
against stop plug
60
. The cylindrical wall
70
of the spool adjacent piston
68
extends past and closes pilot flow passage
50
to prevent direct pilot flow from the passage
50
to the space between the piston and the end of the bore, here pressure chamber
88
located in plug
60
below piston
68
. The space need not extend into plug
60
. During initial operation of the engine chamber
88
is normally filled with oil. Wall
70
also closes dump passage
46
.
The sliding fit between the spool adjacent piston
68
and bore
56
and the spring-bias contact between the piston and the plug
60
permit slow, seepage flow of oil from passage
50
along the bore, across the top of the plug and into the space between the piston and plug. When the valve is in the fully open start position shown in FIG.
2
and the engine has been started slow seepage flow of oil from passage
50
to chamber
88
slowly moves the spool away from plug
60
toward the open operating position of FIG.
3
.
When the spool is in the fully open start position of
FIG. 2
, the edge
72
at the open end of the spool
66
is withdrawn from valving edge
75
on the portion of bore
56
between the inlet and outlet ports
62
and
64
. Edge
72
is located in port
62
. All of the flow control openings
76
-
84
are also located in the inlet port
62
. These openings and the large circular flow opening
90
between spool end
72
and bore valving edge
75
provide a large total flow area for low-pressure oil flowed through line
22
, the inlet throttle valve and passage
26
to pump
12
. The large flow area assures that during cranking, startup and warm up cold, viscous low-pressure engine oil from pump
16
is flowed to pump
12
. When the engine is cranked for starting, pump
16
is rotated slowly and pumps oil at low-pressure and at a low flow rate. The large flow area of valve
24
during starting facilitates flow of this oil to the high-pressure pump
12
and assures sufficient high-pressure oil is provided to fire the injectors during starting of the engine.
When the spool
56
is in the fully open start position and is held against plug
60
by spring
74
, open end
72
is located in the inlet port
62
, a distance below edge
75
. As shown in
FIG. 2
, the axial length of the spool, from piston
68
to end
72
, is less than the axial distance from the stop surface on the end of plug
60
to edge
75
. The plug serves as a stop to locate the spool following shutdown of the engine.
During warm up operation of the engine following starting, the inlet throttle valve is moved from the fully open start position shown in
FIG. 2
to the open operating position of FIG.
3
. Pressurized pilot flow oil from passage
50
seeps into chamber
88
to move the spool
66
slowly away from the plug
60
toward the open operating position shown in FIG.
3
. In this position, the piston
68
has uncovered passage
50
to permit direct pilot flow from the passage into chamber
88
. The open end or lip
72
of the spool has moved from the inlet port
62
past edge
75
and into bore
56
, closing opening
90
. Further direct flow of oil through passage
50
into chamber
88
moves the spool along bore
56
between normal operational positions as shown in
FIGS. 3
,
4
and
5
. Opening
90
is open during starting and warm up and closes when the spool opens passage
50
to chamber
88
to commence normal operation of valve
24
.
In the
FIG. 3
position of valve
24
the axial length of the spool is substantially equal to the axial distance from the side of the flow passage
50
adjacent plug
60
to the side of the inlet port
62
away from plug
60
. Movement of the spool from the
FIG. 3
position away from plug
60
opens the flow passage
50
and closes the circular inlet opening
90
substantially simultaneously.
During normal operation of valve
24
, the large area opening
90
is closed and all oil flowing to pump
12
from line
22
flows through available openings
76
-
84
in the spool. In the position shown in
FIG. 3
all of the flow openings
76
-
84
open into the inlet port and flow oil into the spool and to the pump. The spool in located in the maximum flow or normal open operating position.
Flow of additional oil into chamber
88
moves the spool from the position of
FIG. 3
to the position of
FIG. 4
where a number of the flow control openings
76
-
84
adjacent spool end
72
have been moved out of the inlet port
62
, past edge
75
and into bore
56
, thus reducing the flow area for the valve and reducing the volume of oil flowed to pump
12
. Flow of additional oil into chamber
88
moves the piston further away from plug
60
to move additional flow openings into bore
56
and further reduce the flow area of the valve and the flow of oil to pump
12
.
When the spool is in the normal operating range of
FIGS. 3-5
, the instantaneous position of the spool along the bore is determined by a pressure balance between the pressure of the pilot oil in chamber
88
acting on piston
68
to move the spool in a closing direction and the force of spring
74
acting on the spool plus the hydraulic pressure of oil in the outlet port acting on the opposite side of the spool to move the spool in an opening direction. The hydraulic pressure of the oil in the outlet port is primarily the pressure of the oil in the inlet of pump
12
, not the pressure of the oil supplied by low-pressure engine oil pump
16
. The pressure of the oil from pump
16
may vary depending upon the volume of oil pumped and the speed of the engine but does not destabilize the spool.
During normal operation of the engine the spool moves between the positions shown in
FIGS. 3-5
.
FIG. 3
illustrates the maximum normal open position of the spool during operation after startup.
FIG. 5
illustrates the minimum normal closed position of the spool after startup.
In
FIG. 5
, oil from passage
50
has moved the spool toward the closed position sufficiently to open drain passage
46
. Flow control passages
76
-
82
are located in bore
56
past edge
75
and closed. Openings
84
are located partially in bore
56
and partially in the inlet port
62
, and are partially open. In this position, the valve
24
has a minimum flow area for flowing oil from low-pressure pump
16
to high-pressure pump
12
. Flow of oil from chamber
88
into drain or vent passage
46
dumps bleed flow oil in chamber
88
to sump
18
. The spool cannot move further in the closing direction. Pilot flow from the IPR valve drains directly to the sump. Restriction
52
is bypassed.
Opening of passage
46
provides a soft hydraulic stop limiting movement of the inlet throttle spool in the closing direction. The maximum position of the spool in the closed direction is determined hydraulically, without surface-to-surface engagement between the spool and a physical stop located in the path of closing movement of the spool. Elimination of mechanical engagement between the spool and a stop prevents mechanical injury to the spool and provides improved control over the motion of the spool. The hydraulic stop with direct dump of pilot flow improves IPR valve stability. Rapid discharge of an increased pilot flow into passage
50
prevents an undesirably large pressure increase in the passage and in the IPR valve. Such a pressure increase can adversely affect operation of the IPR valve.
The body
54
, plugs
58
and
60
, spring
74
and spool
66
are formed from suitable metal. Spool
66
has a lightweight metal construction with minimum mass. This construction facilitates rapid axial shifting and throttling of inlet flow when the spool is in the operating range shown in
FIGS. 3-5
. The spool shifts rapidly and assumes new pressure balance positions rapidly in response to changed pilot flow through passage
50
. The mass of spool
66
is minimized by providing piston
68
at one end of the spool, without protrusions extending beyond the piston, by maintaining the total length of the spool short and by locating the flow control openings
76
-
84
immediately adjacent open spool end
72
.
The stability of circuit
10
is a function of the size of bleed orifice
52
. The orifice is designed to provide sufficient restriction to flow of bleed oil from valve
40
during normal high speed operation of the engine to maintain desired pressure in chamber
88
and rapid throttling movement of the spool
66
with rapid reestablishment of a pressure balance after the spool has moved in response to an altered signal from the IPR valve. Flow to pump
12
and the output pressure in passage
28
are changed rapidly.
When the engine control module rapidly decreases the current flow to solenoid
48
, indicating a rapid reduction in the output pressure in passage
28
, bleed flow through passage
50
increases. Orifice
52
restricts discharge flow to the sump and increases pressure in chamber
88
to shift the spool toward the fully closed position so that piston
68
opens dump passage
46
. The increased bleed flow of oil is dumped directly to the sump. The pressure in passage
50
is rapidly reduced to prevent pressure interference with the operation of IPR pilot stage valve
40
. The soft hydraulic stop feature of inlet throttle valve
24
rapidly reduces pressure build up in valve
40
and passage
50
to compensate for the inability of restriction
52
to handle the increased pilot flow. This permits the restriction to be properly sized for operation during the high RPM operating range of the engine while maintaining stability during rapid reduction in engine speed.
The operation of hydraulic circuit
10
will now be described.
After the operating engine is shut off, spring
74
of the inlet throttle valve biases the spool toward plug
60
. While passage
50
is open, the spool flows oil in chamber
88
to the sump through passage
50
and restriction
52
. When the spool closes passage
50
, oil in chamber
88
seeps past the spool into passage
50
and, in time, permits the spring to move the spool to the fully open start position as shown in FIG.
2
. During starting cranking of the engine the large flow area of fully open valve
24
permits maximum flow of low-pressure oil from pump
16
to pump
12
.
After the engine fires, the spool
66
is retained in the fully open start position of
FIG. 2
until pilot oil from passage
50
slowly seeps into chamber
88
to enlarge the chamber and move the piston away from the plug
60
, move the upper spool end
72
into bore
56
closing flow passage
90
, and open passage
50
to chamber
88
. See FIG.
3
. The spool is then in the normal operating range of
FIGS. 3
to
5
and the position of the spool is determined by a pressure balance between the pressure of oil in chamber
88
exerted on piston
68
and the force of spring
74
and the liquid pressure in the inlet of pump
12
acting on the spool. The spool will move along passage
56
until an equilibrium position is reached and the flow area through openings
76
-
84
will vary depending upon the equilibrium position. The low mass spool rapidly responds to changes in the pressure in chamber
88
.
The length of time required for seepage flow to shift the spool from the fully open position of
FIG. 2
to the operating range may vary from thirty seconds to ten minutes, depending upon the rate of which oil seeps into the chamber
88
. This time may be adjusted to provide a desired warm-up period for the engine, during which time flow of oil to the high-pressure pump is unrestricted. Holding the valve
24
open for an initial interval after startup facilitates warming up of the engine and can reduce combustion pollutants.
During normal operation of the warmed engine the spool responds stably to changed bleed flow through passage
50
. When the spool is moved to the closed position of
FIG. 5
, the spool does not engage a mechanical stop. Rather, dump passage
46
is opened to permit the increased bleed flow to flow directly to the sump and prevent further movement of the spool, without undue pressure increase because of restriction
52
and without interference to the operation of valve
34
.
When the engine is idling the output of low-pressure pump
16
may have a pressure as low as 10 PSI. This pressure varies considerably, primarily because of the low speed of operation of pump
16
. This variation in inlet pressure supplied to valve
24
does not destabilize or move the spool in bore
56
because the pressure does not act directly on the spool. The spring side of the spool is connected to the inlet of high-pressure pump
12
, not to the output of the low-pressure pump
16
.
When the engine is shut down, the spring returns the spool to the fully open start position of FIG.
2
.
While I have illustrated and described preferred embodiments of my invention, it is understood that this is capable of modification, and I therefore do not wish to be limited to the precise details set forth, but desire to avail myself of such changes and alterations as fall within the purview of the following claims.
Claims
- 1. In an internal combustion engine having a hydraulic circuit for supplying high-pressure liquid to hydraulically actuated, electronically controlled components, the circuit including a high-pressure pump to flow high-pressure liquid to the components, a source of low-pressure liquid and an inlet passage extending from the source of low-pressure liquid to the high-pressure pump, the improvement comprising:an inlet throttle valve in the inlet passage, the valve including a cylindrical valving passage having opposed ends and a wall extending between such ends; an inlet port; an outlet port; both ports opening into said valving passage with one port located in said wall; a valve member located in and slideably moveable along the valving passage, the valve member including a piston facing one valving passage end and a hollow cylindrical body extending from the piston along the valving passage toward the other valving passage end; said cylindrical body moveable across said one port to vary the flow area for the valve; a spring in the valving passage biasing the valve member toward said one valving passage end; a bleed flow passage opening through said wall into the interior of the valving passage, said bleed flow passage located between said one port and said one valving passage end; and a chamber in the valving passage located between said piston and said one valving passage end, wherein said valve having a fully open position with said piston located between said bleed flow passage and said one valving passage end and said cylindrical body and one port defining a large inlet area, and said valve having an operational position with said piston located between said bleed flow passage and said one port to directly communicate the bleed flow passage and the chamber and with said cylindrical body partially obstructing said one port so that the flow area of the valve is reduced.
- 2. The improvement of claim 1 including a vent passage opening into the valving passage between said one port and said bleed flow passage.
- 3. The improvement of claim 1 wherein said one port comprises said inlet port.
- 4. The improvement of claim 3 wherein the inlet port surrounds the valving passage and including flow openings extending through the end of the cylindrical body away from the piston, said flow openings movable across the inlet port to vary the flow area.
- 5. In an internal combustion engine having a hydraulic circuit for supplying high-pressure liquid to hydraulically actuated, electronically controlled components, the circuit including a high-pressure pump to flow high-pressure liquid to the components, a source of low-pressure liquid and an inlet passage extending from the source of low-pressure liquid to the high-pressure pump, the improvement comprising:an inlet throttle valve in the inlet passage, the valve including a valving passage having opposed ends and a wall extending between such ends; an inlet port opening through the wall into the valving passage; an outlet port opening into said valving passage; a valve member located in and slideably moveable along the valving passage, the valve member including a hydraulic pressure responsive piston facing one valving passage end and a body extending from the piston along the valving passage toward the other valving passage end; said body moveable across said inlet port to vary the flow area for the valve; a spring in the valving passage biasing the valve member toward a position allowing full communication between the said inlet port and the said outlet port, a chamber in the valving passage located between said piston and said one valving passage end; and a flow passage extending into said chamber, wherein the flow area of the valve is determined by a balance position of the valve member in the valving passage determined by the force of the spring and the pressure of the liquid at the outlet port biasing the valving member toward said one valving passage end and the pressure of the liquid in the chamber biasing the valving member toward said other valving passage end, said balance position determined substantially independently of the pressure of the liquid at the inlet port.
- 6. The improvement of claim 5 including a vent passage opening into the valving passage between the inlet port and the flow passage.
- 7. The improvement of claim 5 wherein the valve member body comprises a hollow cylinder and including a plurality of flow openings extending through the end of such body away from the piston, said inlet passage extending around the valving passage.
- 8. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port opening into the passage through the passage wall; an outlet port communicating with the interior of the valving passage and located to one side of the inlet port; a spool located in and movable along the passage, the spool including a hydraulic pressure responsive piston located to the other side of the inlet port and facing one valving passage end, and a valving member moveable across the inlet port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward a position allowing full communication between the said inlet port and the said outlet port; and hydraulic pressure means for biasing said piston towards a position of reduced communication between the said inlet port and the said outlet port proportional to desired flow of low-pressure fluid through the valve, wherein the flow area at the valve is determined by a pressure balance position of the spool in the passage made substantially independently of the pressure at the low-pressure source.
- 9. The inlet throttle valve as in claim 8 wherein the spool includes an edge cooperable with the inlet port to vary the flow area.
- 10. The inlet throttle valve as in claim 9 wherein the edge extends around the spool, and including a circular inlet opening at the edge when the valve is in a fully open position.
- 11. The inlet throttle valve as in claim 8 wherein the spool and inlet port include one or more openings and an edge relatively moveable across said openings.
- 12. The inlet throttle valve as in claim 11 wherein said openings are in said spool.
- 13. The inlet throttle valve as in claim 8 wherein said valving passage is cylindrical and the spool has a hollow cylindrical body with said piston at one end of the body.
- 14. The inlet throttle valve as in claim 13 wherein said spool comprises a valving edge at the other end of the cylindrical body.
- 15. The inlet throttle valve as in claim 13 wherein said spool comprises a plurality of openings extending through the spool.
- 16. The inlet throttle valve as in claim 15 wherein said inlet port surrounds the valving passage and said openings include a plurality of diametrically opposed, axially offset openings.
- 17. The inlet throttle valve as in claim 8 including a chamber between said piston and said one end of the valving passage, a flow passage opening into said valving passage between the inlet port and said one valving passage end, said valve having a fully open position with said piston located between said flow passage and said one valving passage end and an operating position with said piston located between said flow passage and said inlet port.
- 18. The inlet throttle valve as in claim 17 including a seepage flow connection between said flow passage and said chamber when the valve is in the fully open position.
- 19. The inlet throttle valve as in claim 17 including a circular inlet opening at the inlet port when said valve is in said fully open position.
- 20. The inlet throttle valve as in claim 19 wherein the axial length of the spool along the wall is substantially equal to the distance from the side of the flow passage adjacent said one valving passage end to the side of the inlet port away from said one valving passage end wherein movement of the spool from the fully open position away from said one valving passage end opens the flow passage and closes the circular inlet opening substantially simultaneously.
- 21. The inlet throttle valve as in claim 8 including a chamber in the valving passage between the piston and said one valving passage end; a flow passage opening into the chamber; and a vent passage opening into the chamber between the inlet port and the flow passage to limit movement of the spool away from said one valving passage end.
- 22. The inlet throttle valve as in claim 8 including a vent passage opening into the valving passage between the inlet port and said one valving passage end.
- 23. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port communicating with the valving passage; an outlet port communicating with the valving passage, one of said ports opening through said wall; a spool located in and movable along the passage, the spool including a hydraulic pressure responsive piston facing one end of the passage, and a valving member moveable across said one port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward said one valving passage end; a chamber between said piston and said one valving passage end; and a flow passage opening into said valving passage between said one port and said one valving passage end, the valve having a fully open position wherein said piston is located between the flow passage and said one valving passage end and an operational position where said piston is located between the flow passage and said one port, wherein when the valve is in the fully open position liquid from the flow passage bleed flows past the piston and into the chamber to move the spool away from said one valving passage end to an operating position.
- 24. The inlet throttle valve as in claim 23 wherein the spool includes a valving edge cooperable with said one port to vary the flow area of the valve.
- 25. The inlet throttle valve as in claim 24 wherein the valving edge extends around the spool, and including a circular inlet opening at the edge when the valve is in the fully open position.
- 26. The inlet throttle valve as in claim 25 wherein the spool and said one port include one or more flow openings and a portion relatively moveable across said openings.
- 27. The inlet throttle valve as in claim 26 wherein said openings are in the spool.
- 28. The inlet throttle valve as in claim 23 wherein said one port comprises said inlet port.
- 29. The inlet throttle valve as in claim 23 including a seepage flow connection between said flow passage and said chamber when the valve is in the fully open position wherein seepage flow into the chamber slowly moves the valve from the fully open position to the operational position.
- 30. The inlet throttle valve as in claim 23 including a vent passage opening into the valving passage between said one port and the flow passage to limit movement of the spool away from said one end of the valving passage.
- 31. An inlet throttle valve for controlling the flow of liquid from a low-pressure liquid source to a high-pressure pump, the valve including a valve body; a valving passage in the valve body having a passage wall and opposed ends; an inlet port communicating with the valving passage; an outlet port communicating with the valving passage; one of said ports opening through said wall; a spool located in and moveable along the passage, the spool including a hydraulic pressure responsive piston facing one end of the passage and a valving member moveable across said one port to vary the flow area of the valve and control flow of low-pressure liquid through the valve and to the high-pressure pump; a spring biasing the spool toward said one valving passage end; a hydraulic fluid chamber located in said valving passage between said piston and said one valving passage end; an inlet flow passage opening into said valving passage adjacent said one valving passage end thereof; and a vent passage opening into said valving passage between said inlet flow passage and said one port to limit movement of the spool away from said one valving passage end.
- 32. The inlet throttle valve as in claim 31 wherein said piston having a position between said inlet flow passage and said one valving passage end wherein bleed flow from said inlet passage to said chamber slowly moves the piston away from said one valving passage to open said inlet flow passage to said chamber.
- 33. The inlet throttle valve as in claim 32 wherein said valve has a fully open position and an operating position, and including a circular inlet passage surrounding said wall when the valve is in said fully open position.
US Referenced Citations (38)