The present invention relates to the generation of electricity using an inline impeller positioned in a flow path of a conduit, and a stator positioned externally of the flow path.
Supply systems including water and gas lines are typically provided at pressure to ensure delivery to the end user. Elevated pressures are required for the delivery however such pressures are often not required by the end user. Similarly in facilities for the production or delivery of hydrocarbons such hydrocarbons, whether liquid or gas, are carried through conduits at high pressures. Similarly mine shafts carry compressed air to ventilate the shafts. These supply and production systems require a significant input of energy. There have been proposals to utilize the excess pressure within the fluid and gas lines in an attempt to reduce overall energy costs of the system or to utilise the elevate pressure to provide electrical power for operating ancillary devices.
Furthermore, there are many low pressure pipes or conduits located in domestic and commercial settings that are configured to carry liquids and gases, including rainwater downpipe, ventilation pipes, gas extraction system, and other conduits that are configured to carry fluids or gases therethrough, which could be used for the generation of electricity. Similarly wind energy could be harnessed by aligning a conduit with the direction of flow of the wind.
It is an object of the present invention to harness energy of the flow of fluid in a conduit and to convert this to electrical power, in a manner that alleviates or minimises the problems associated with the prior art or at least provides the public with a useful choice.
In a broad form of a first aspect the invention provides an electrical power generating apparatus, including a rotatable impeller locatable within a flow path of a conduit, the impeller being rotated by a fluid flowing along said flow path, the impeller comprising a magnetic portion, the apparatus further including a stator for location external to said flow path, said stator generating electrical power in response to rotation of said magnetic portion.
The rotation of the magnets installed in impeller creates a rotating magnetic field. The flux of the magnetic field crosses coils within the stator to generate an electrical current within the stator. In this way electrical power is produced from the kinetic energy of fluid flowing through the conduit. The use of inductive coupling for this purpose has the benefit of providing for the transformation of energy without direct conductivity or the use of a mechanical linkage, with attendant risk of fluid leakage from the conduit.
In one form the impeller is rotatable about an axis of a shaft within said conduit and preferably shaft is co-axial with said fluid flow.
In a second broad form of the first aspect the invention provides an electrical power generator comprising
The impeller may comprise two or more pairs of opposed blades or alternatively the blades may be otherwise spaced apart to provide for balanced weight distribution on the shaft.
Preferably the blades are curved with a concavity of the blade facing the incoming fluid flow to maximize rotating efficiency.
In one form the apparatus includes a support frame that supports the shaft from an internal surface of the conduit. The impeller may be journalled for rotation about the shaft, with the shaft being stationary, however, preferably the shaft is fixed to the impeller to rotate therewith.
It is preferred that the rotation of the impeller has minimal friction. The apparatus thus preferably comprises two pinpoint bearings one each at a respective end of the shaft. The pinpoint bearings each comprise a conical shaft tip and a support frame bearing part comprising a bearing surface shaped as a conical depression. The shaft is preferably formed of metal, and the shaft tip may be of a different bearing specific metal joined thereto, or perhaps simply the same metal but hardened. The support bearing part is formed of metal and is preferably non-magnetic, for example bronze, brass, titanium. The support frame is preferably formed of plastics, and thus the support frame bearing may be in the form of a metal insert secured to the support frame.
The impeller may have a two-fin propeller shape with wide sector fins having a overall round cross sectional profile. The opposite fins may have a magnet core with opposite poles coming to the edge of the fins with a minimal gap between their position in the fins and the conduit's cylindrical wall.
In another form the impeller may have an even number of magnetised blades containing magnetic portion of opposite polarity in opposed blades. It is to be understood throughout this specification that the terms fins and blades is used interchangeably, and have the same meaning.
In another form the apparatus comprises a coupling to connect to an end of the conduit or intermediate of portions of a conduit and includes a passageway for passage of fluid of the flow path of the conduit, most preferably for coaxial connection with the flowpath.
The impeller is preferably mounted for rotation in the passageway of the coupling.
The stator may be free standing or attached to the conduit but is preferably held in place on the coupling.
Preferably a pair of stators is provided and each positioned opposite relative to the other on the outside of the coupling. Depending inter alia on the nature of the electrical output required and the nature of the fluid flow it might be desired to have two or three pairs of stators positioned around the conduit.
Multi-turn coils that have a number of turns and wire thickness may provide the most efficient output voltage and current for power usage and storage. The configuration of these parameters may be varied by one skilled in the art to suit the purpose to which they are to be put.
In one form the conduit is inaccessible to fitting the impeller through a first end thereof and comprises an integral support for a first end of the shaft at a radial centre thereof, the conduit being open at a second end for fitting of the impeller and shaft therethrough, and to register the first end of the shaft with the integral support, a fittable support frame is put into place to support the second end of the shaft, said fittable support frame comprising a peripheral snap fit connection complementary to snap fit means at the second end of the conduit, so that the fittable support can be inserted into the second end, aligned with the second end of the shaft and snap fit into place. It will be understood however that the support frames may be secured into place other than by a snap fit means, for example by using an adhesive or a fastener such as a screw.
The impeller may have one set of blades, the set of blades comprising two or more radially extending blades collectively balanced, that are rotated about the same radial plane. Alternatively the impeller may comprise two or more sets of blades spaced axially on the shaft. Where one set of blades is provided then a single stator or more than one preferably pairs of stators will be positioned externally of the conduit aligned with the rotation of the set of blades. It will be understood where there are two or more sets of blades then at least one corresponding stator will be aligned with the position of rotation of the magnetic portions for each set of blades. It will be equally understood that the blades may be staggered along the length of the shaft and not necessarily with blades equally paired, but rather that overall the shaft is balanced when rotated. More than one stator will then be suitably positioned.
The movable impeller may be magnetic itself or may have a magnet fitted thereto. In general parts of the apparatus may be magnetically or electrically charged to generate a magnetic or electromagnetic field. The impeller may be constructed from a magnetic material wherein a first, free edge of the impeller is positively charged and a radially opposite second free edge of the impeller is negatively charged.
A plurality of impellers may be positioned within the flow path and associated with corresponding stators, electrically connected in series or in parallel, depending upon the requirements for the apparatus.
Other shaped impellers are also contemplated without departing from the scope of the invention. For example, the impeller may be shaped like a corkscrew, that is, having a helical shape, with magnets embedded in the vanes of the impeller.
Preferably said conduit is constructed from non-magnetic material so that it does not shield or interfere with the electromagnetic or magnetic field produced by the magnetically charged impeller or the external coil. The conduit may thus be of a plastics material, a cementitious material or a metal such as copper, titanium or other metal known in the art suitable for the fluid that is carried by the conduit. The reader will understand that the energy from the moving impeller is transferred by inductive coupling into the stator which has no moving parts.
The apparatus may have its own moment of inertia or include a flywheel to accumulate kinetic energy of the rotating impeller. This provides a more stable rotation speed and as a result, more stable output voltage from the coils.
In one form the conduit comprises one or more directional baffles that impart helical directionality on the fluid flowing therethrough upstream of the impeller.
The baffles may be made as a separate part or attached along an internal well of said fluid conduit for rotating the flow of fluid onto the impeller, thereby ensuring that the impeller rotates at maximum velocity, or at least is more responsive in a low flow environment.
The fluid in the pipe would normally run parallel to the axis, however, the inside surface of the coupling may be rifled to impart a rotation to the flow, in the same direction as the impeller rotates to enhance efficiency.
A means of streamlining fluid downstream of said impeller may additionally be positioned within the fluid path to minimize turbulence.
In one form this turbulence may be reduced after passing the impeller, via the shaft support frame, which may be shaped with flat wide radial arms in a helical form, of opposite helicity to the flow induced by the baffles and impeller.
In one form the rotating magnetic impeller repeatedly creates and breaks the magnetic loop inside the stator core with multi-turns winding around the core stem. The edge of impeller or magnetic rotor and corresponding ends of stator core are shaped to provide the maximum magnetic coupling when they are positioned adjacent and opposite each other. This process creates the AC voltage in said coils. After rectification this voltage can charge the attached batteries and capacitors and/or supply power directly to an electronic device.
The electrical power may be used to charge a battery that in turn supplies power to operate low power telemetry systems, electronics or lighting. Alternatively, the power generated by the apparatus can be used directly by other devices wherein regulators and capacitors may be positioned between the apparatus of the present invention and the device. The power may be supplied to a network or an electrical grid or used onsite, for instance in locations remote from the electrical grid. The power may also be stored and used to provide trickle charging for electric or hybrid vehicles, emergency lighting or to provide electricity to critical life saving medical devices.
In one form the apparatus may be installed in smart meters or may be interfaced with power boards or other infrastructure. In another form the invention may be installed in white goods, for instance dishwashers or washing machines, and connected to the digital display to reduce power usage.
The invention is scaleable and may be adaptable for different sized pipes and adaptable for different liquid or gas types, pressure levels and flow rates.
The present invention may be interfaced with, and provide power for the operation of, secure water distribution systems. Access to systems software/firmware codes may be over a secure network, with real time monitoring, maintenance and management of the system.
The apparatus may be used at the end of a pipe where liquid/gas comes out at high pressure. In this turbine type of power generator one of the factors of efficiency is the differential pressure between inside and outside volumes creating the highest possible speed of gas/liquid coming out the outlet jets. The apparatus can also be placed at the end of pipes having low-pressure outlets, for instance downpipes on houses and other constructions, toilet water tank, boiler, and dispensing systems.
An electrical appliance docking station may be associated with apparatus for storing said electrical energy and supplying electrical power to appliances docked in said station. Preferably, said docking station accommodates and energizes low voltage electrical appliances, including remote control devices.
It will be understood that the term “fluid” and “fluid flow” is not intended to be limited to liquids, but rather includes both gases and liquids. The fluid flow may be through delivery systems having elevated pressures, such as reticulated water systems, natural gas lines or in compressed air lines within mine shafts or in the delivery or distillation of hydrocarbons. However, the invention is not limited to such systems and may be used in relation to any conduit that has a fluid passing through it, even at low pressure, for instance rainwater downpipes or ventilation shafts or pipes, or specifically in the harnessing of wind power where the conduit is aligned with the direction of wind. Reference is made to water and gas line however the apparatus may be used with respect to a conduit configured to carry any gas or fluid, including but not limited to, natural gas, air, vented air, water, milk, petrol and diesel or other hydrocarbon whether liquid of gas.
A second aspect of the invention could be said to reside in a method of installing an electrical power generator into a fluid flow path, comprising the step fitting the electrical generating apparatus of the first form to a conduit, and the step of connecting an output from the stator to an electrical circuit. It will be understood that any form of the electrical generating apparatus of the first form may be fitted.
It will also be understood that the electrical generating apparatus of the first form may be unitary in construction such as the coupling referred to alternatively it may comprise separate parts that are fitted separately, for example the baffles for imparting helical fluid flow may be inserted separately upstream of the impeller. Furthermore the Impeller and support frames may be separately fitted into the existing conduit after cutting the conduit open, closing off the conduit and then fitting the stator to the outside of the conduit, and connecting the conduit to and electrical circuit.
In a third aspect the invention could be said to reside in a method of generating electrical power from an apparatus of the first aspect of the invention by flowing fluid through a conduit to which the apparatus of first aspect of the invention has been fitted, and drawing electrical power from the electrical circuit to which the apparatus has been connected. The electrical circuit can encompass any one or more of the indicated uses for this invention described above, from a localised use, for example a metering device, perhaps of the flow of gas, or water through a conduit, to a local light installation to assist with inspection, or more broadly for connection and powering of a local facility, or it may be connected to a network including a plurality of like electrical power generators, or more broadly to an electricity grid.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate implementations of the invention and, together with the description, serve to explain the advantages and principles of the invention. In the drawings,
There are numerous specific details set forth in the following description. However, from the disclosure, it will be apparent to those skilled in the art that modifications and/or substitutions may be made without departing from the scope and spirit of the invention. In some circumstance specific details may have been omitted or enlarged so as not to obscure the invention. Similar reference characters indicate corresponding parts throughout the drawings.
Turning to the figures for a detailed explanation of invention, there is illustrated a power generating apparatus 10 demonstrating, by way of examples, arrangements in which the principles of the present invention may be employed. As illustrated in
The apparatus further includes a stator or coil 22 external to the flow path 14 for generating an electrical current in response to the movement of the impeller 12, thereby generating power that can be used immediately, or stored in a connected battery.
As further illustrated in
A plurality of impellers may be positioned within the flow path and associated with corresponding stators or coils. Alternatively, as illustrated in
The rotating impeller 12 thereby repeatedly creates and breaks the magnetic loop inside the stator core with multi-turns winding around a core stem. The edge of impeller and corresponding ends of stator core are shaped to provide the and opposite to magnetic coupling when they are positioned adjacent each other. This helically wound fin is not preferred because of the large cross sectional area presented to the flow path that does not transform energy of the flowing fluid into rotation of the impeller, as well as the tendency of fluid exiting to be highly turbulent.
In another embodiment as illustrated in
The support frames 26 may be fixed to the internal wall 42 of the fluid conduit 16, or frictionally engage the internal wall 42.
In still another embodiment, as illustrated in
The support frames are preferably made of plastics and the support frame bearing is of metal. The support frame bearing is thus inserted into the support frame as can best be seen in
As further illustrated in
The apparatus 10 may include a flywheel (not shown) to accumulate kinetic energy of the rotating impeller 12. This provides a more stable rotation speed and as a result, more stable output voltage from coils. This may not be all that desirable particularly in low flow environments because this increases the threshold for initiating rotation of the impeller.
Multi-turn coils may have a number of turns and wire thickness which will provide the most efficient output voltage and current for power usage and storage.
A fifth embodiment of the invention is more particularly shown in
The impeller 12 comprises a plurality of blades 62, best seen in
The coupling has a fixed shaft support frame 63 upstream of the impeller, being proximal to a first end of the coupling. The fixed shaft support framed is integrally formed with the coupling. The fixed support frame comprises two crossed stays 64, 65 that cross diametrically across the flow path forming a first central bearing locating hub 66. A first end of the shaft is supported for rotation by the fixed shaft support frame. A second end of the shaft is supported for rotation by a fittable support frame 67. The fittable support frame comprises three radial members 68, 69, 70 extending from a second central bearing locating hub 71. A circumferential flange 72 snap fits into the second end of the coupling. The three radial members are shown as being straight, it will be appreciated however that it is preferable that they have some curve to allow for flexing of the circumferential flange to assist with the snap fit.
Details of the bearing arrangements of the shaft are similar to those shown in
Perhaps best seen in
This embodiment shows a C shaped stator armature 46, comprising two coils 22. The coupling has a clip 90 comprising two wings 91 that are integrally moulded into the top of the coupling. The two wings define a groove therebetween and comprise an elongate protrusion 92 at a free end of the wings, providing for a snap fit to capture the top of the stator. Sides of the coupling provide for register 93 for a respective one of the coils. Both registers comprise a flat 93a in the wall of the coupling, and as can be seen a thinning of the wall, bringing the coils closer to the magnets of the impeller. At the bottom of the flat of the register is a land 94. In
It will be appreciated therefore that when the stator is fitted the coils are in contact with the lands whilst the snap fit of the upper part of the stator within the wings keeps the stator firmly in place.
The apparatus may be integrated into a control system, including sensors and transducers (such as temperature or moisture sensors, salinity or light meters, etc.) for collecting measurable information, at least one processing unit and equipment, such as, but not limited to switches, valves, pumps, and taps, for execution of actions such as watering, battery charging, lighting, and heating. Data may be collected from the apparatus and transmitted to a central processing unit for displaying and monitoring. Executable commands may be sent back to the apparatus. The transfer of the information may utilise wireless transmitters with different protocols. Accordingly the system may include data processing, transmitting system and telemetric control. The skilled addressee will understand the operation of such systems and therefore they will not be discussed in further detail.
The power generating apparatus 10 may be configured to match different pipe line diameter sizes, constructions and types. Different impeller shapes and different stator active coil constructions may be used for different liquid density, viscosity, flow speed and rates and other variable parameters of filled pipe lines.
The apparatus may include a number of modules combined in a single united power generation system. The modules can work separately or in combination with multiple stations in a functionally united system. Each station may have an individual electronic control system or be subordinated to a central control unit.
The power generated by the apparatus 10 has numerous domestic and commercial applications including, but not limited to, facilitate “Time of Use” billing systems, provide an understanding of effects of “Use Demands” on pressure availability, identify and locate leaks, plan for diurnal patterns of water use, assist in overall urban water management, improve efficiency and productivity of on-farm irrigation water use, enable the injection of ozone or fertilizer and/or to radiate UV rays, into the fluid flowing through the conduit. The injection of matter or light into the fluid may be for the purposes of killing bacteria and/or viruses, improving water quality or introducing beneficial substances into the fluid.
The apparatus may also be located within the downpipes of residential or commercial premises to generate electricity to be used onsite, such as to recharge a hybrid vehicle, or can be fed into the power grid. The reader will now appreciate that the apparatus of the present invention has numerous applications, in the domestic, commercial, agricultural, and mining settings, for instance the apparatus may be used in conjunction with ventilation shafts or fluid delivery pipes in mining site or within irrigation systems.
In one example the power generated by the invention could be used in a distributed irrigation and control system including, but not limited to, electrical switches for operating with external electrical devices, water solenoid valves and water solenoid taps for switching water run and water generators, water pumps for controlling water supply pressure, data transmitters for controlling radio/wireless data and parameters exchange, fertilizer control switches, display/monitor controllers for delivery visual information, and external power switches for using additional electrical devices, etc
The power generated by the systems of the above example may be utilised in various applications including, but not limited to, monitoring, measuring, reporting on:
heavy metals levels including arsenic;
to provide soil moisture budgets at various locations, and provide power to open/close ‘gates’ to water to appropriate levels in specific areas in a given wider area—thus avoiding overwatering (which can lead to salinity levels rising) and avoiding water wastage;
fertilizer requirements of soil in particular areas, and provide power to open/close ‘gates’ to water and ‘feed’ to appropriate levels in specific areas in a given wider area, thus avoiding under/over fertilizing which can lead to poor soil conditions, or less than optimum crops; and
trace element requirements of soil in particular areas, and provide power to open/close ‘gates’ to water and ‘feed’ to appropriate levels in specific areas in a given wider area—thus avoiding less than optimum levels of trace elements being added to the soil, thus enhancing soil conditions and likelihood of optimum crops.
The skilled addressee will now appreciate the illustrated invention provides a power generating apparatus that has benefits over the prior art. The invention may be retrofitted to existing fluid conduits or new fluid conduits may be constructed having multiple points therealong that are configured to accommodate a plurality of the power generating apparatus of the present invention. The apparatus may also be provided as a coupling that can be connected at the end of the conduit or intermediate of two portions of a conduit to generate electrical power.
Various features of the Invention have been particularly shown and described in connection with the exemplified embodiments of the invention, however, it must be understood that these particular arrangements merely illustrate and that the invention is not limited thereto. Accordingly the invention can include various modifications, which fall within the spirit and scope of the invention. It should be further understood that for the purpose of the specification the word “comprise” or “comprising” means “including but not limited to”.
Number | Date | Country | Kind |
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2012903553 | Aug 2012 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2013/000921 | 8/19/2013 | WO | 00 |