BACKGROUND OF INVENTION
The mechanical technology of converting oscillatory motion, into one continuous direction of rotation, as described and claimed in U.S. Pat. No. 5,881,609, while being efficient, useful and having numerous applications, has its disadvantage of not being able to function unless user employs both hands; one to apply oscillatory motion to an input, while opposite hand immobilizes the axial rotation of the converting gear-train, in order for the conversion to be activated. Hence, the goal of this documentation, is to teach several different means, that maintain the immobility of axial rotation of the dual-drive gear train in order to activate the dual-drive feature, without the use of either of user's hands, thereby conveniently leaving one hand available for holding a workpiece.
While the aforementioned mechanical technology has numerous known applications for numerous markets, applicant selected a screwdriver, solely as an ideal exemplification of an application.
The dual-drive gear-train mechanism, shown in all illustrations, operates in the same manner in both directions of output rotation, whereas, the means, to prevent axial rotation of the dual-drive gear-train without the use of either of user's hands, are alternative means in each illustration.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows numerically identified, internal and external components of a dual-drive manual screwdriver.
FIGS. 2-10 illustrate various embodiments and configurations of the dual-drive manual screwdriver.
FIG. 11 shows a rotation analysis of the internal components of FIG. 10.
FIG. 12 shows a weighted attachment prepared to be attached to Collar.
FIG. 13 shows a sectional view of the weighted element mounted to collar and retained in place with spring-loaded ball plungers.
FIG. 14 shows weighted element attached to Collar and preventing said Collar from rotating axially.
FIGS. 15-21A illustrate embodiments of the dual-drive manual screwdriver.
DRAWINGS
FIG. 1 shows numerically identified, internal and external components of a dual-drive manual screwdriver.
FIG. 2 shows a bidirectional switch 10 set to forward position to cause clockwise output rotation and illustrates the rotational analysis of driving and overriding components as clockwise axial rotation is applied to the input handle, while the Clamping Device 18 is shown bearing against the outer surface of Collar 16 to prevent its axial rotation, thereby enabling user's opposite hand to be conveniently available for securing a work piece.
FIG. 3 shows a bidirectional switch 10 still set to forward position to cause continued clockwise output rotation as FIG. 2 and illustrates the rotational analysis of driving and overriding components, as counterclockwise axial rotation is applied to the input handle, while the Clamping Device 18, is shown bearing against the outer surface of Collar to prevent its axial rotation, thereby enabling user's opposite hand to be available for securing a work piece.
FIG. 4 shows the bidirectional switch 10 set to reverse position to cause counterclockwise output rotation and illustrates the rotational analysis of driving and overriding components as counterclockwise axial rotation is applied to the input handle, while the Clamping Device 18 is shown bearing against the outer surface of Collar 16 to prevent its axial rotation, thereby enabling user's opposite hand to be conveniently available for securing a work piece.
FIG. 5 shows the bidirectional switch 10 still set to reverse position to cause continued counterclockwise output rotation and illustrates the rotational analysis of driving and overriding components as clockwise axial rotation is applied to the input handle, while the anterior end of Clamping Device 18 is shown bearing against the outer surface of Collar 16 to prevent its axial rotation, thereby enabling user's opposite hand to be conveniently available for securing a work piece.
FIG. 6 shows the Bidirectional Switch 10 set to forward position to cause clockwise output rotation of the Driveshaft 7, while posterior end of Clamping Device [Lever] 18 is depressed, thereby preventing anterior end of Lever from bearing against the outer surface of Collar 16, thereby allowing Collar 16 to rotate axially, to enable device to be utilized in conventional ratcheting mode in clockwise output direction.
FIG. 7 shows the Bidirectional Switch 10 set to reverse position to cause counterclockwise output rotation of the Driveshaft 7, while posterior end of Clamping Device Lever 18 is depressed, thereby preventing anterior end of Clamping Lever 18 from bearing against the outer surface of Collar 16, thereby allowing Collar 16 to rotate axially, to enable device to be utilized in conventional ratcheting mode in counterclockwise output direction.
FIG. 8 shows the Anterior End of Clamping Device Lever 18 lifted from surface of Collar 16, to allow collar to rotate, in order for the device to function in a conventional ratcheting mode in the clockwise output direction.
FIG. 9 shows the Bidirectional Switch 10 in reverse position and the Anterior End of Lever of the Clamping Device 18, lifted and not bearing against the outer surface of Collar 16, thereby allowing Collar 16 to rotate axially, to enable device to be utilized in a conventional ratcheting action, but, in ratcheting-up mode, in preparation for a counterclockwise output direction.
FIG. 10 shows a configuration of the internal components of one means to prevent the collar 16 from rotating axially, thereby activating the dual-drive feature, including a center core 5, coupled to said collar 16, being caused, along with collar 16, to remain immobile due to smooth, parallel and flat-surfaced elements 4 and 7, simultaneously bearing against and rotating in opposite directions, on opposite flat-surface faces of said core 5, thereby cancelling the tendency of core to rotate axially in either direction.
FIG. 11 shows a rotation analysis of the internal components of FIG. 10. Collar 16 and center core 5, coupled together, remain immobile as elements 4 and 7 on either side of core, rotate oppositely against core 5 to cancel the tendency of core 5 to rotate axially in either direction. Smooth and flat-surfaced element 7 is coupled to and rotates CCW with anterior driving element while bearing against and rotating CCW with flat and smooth-surfaced core 5, with sliding contact. Anterior driving element 8 and set of roller clutches 9, override driveshaft in CCW rotation. Reversing element 6 is caused to rotate axially CCW. CW axial rotation is applied to posterior driving element 1 causing set of rollers 2, to clutch and entrain driveshaft 3 in CW axial rotation. Elements 4 and 7 bear against and rotate oppositely on either side of core 5, thereby cancelling rotation tendency of core whereby, core and collar 10, coupled together, remain stationary in order to activate the 2×-drive feature without either of users' hands. Smooth and flat-surfaced element 4, is coupled to and rotates with posterior driving element 1, while bearing and rotating CW against flat and smooth-surfaced core 5, with sliding contact.
FIG. 12 shows a weighted attachment 1 prepared to be attached to Collar 3. Without the weighted element attached to prevent axial rotation of the collar 3, the screwdriver is operated simply as a conventional ratcheting screwdriver and not a dual-drive.
FIG. 13 shows a sectional view of the weighted element mounted to collar 3 and retained in place with spring-loaded ball plungers 2.
FIG. 14 shows weighted element 1 attached to Collar 3 and preventing said Collar 3 from rotating axially, acted on by density, thus causing weighted attachment 1 to cause Collar 3 to be just weighty enough to remain immobilized, by exceeding the axial turning force applied to the input handle, the internal friction of mechanism and the resistance of the material in which a tapered thread screw is being driven, thereby activating the dual-drive feature without the use of user's either hand.
FIG. 15 shows an alternative means to prevent collar 12 from axial rotation, using a gyroscope system. Axial rotation is applied to handle 4, causing crown gear 3 to rotate, which causes spur gear 5, fixed to axle 6, to rotate, causing larger sprocket 7, fixed to axle 6, to rotate, causing smaller sprocket 8, fixed to axle 10 to rotate. Roller chain 9 connects sprockets 7 and 8 and causes them to rotate in same direction. Axle 10 entrains roller clutch 11 into high-speed rotation. Roller clutch 11 being pressed into center bore of rotor 1, forces rotor 1 into high-speed rotation, which causes rotor to resist forces perpendicular to its axis of rotation, thereby immobilizing collar 12, from axial rotation in either direction, in order to activate the dual-drive feature without the use of either of user's hands, because rotor is coupled to the collar. Clockwise axial rotation applied to handle 1, simultaneously, causes the activation of two separate systems; the gyroscope mechanism as previously described and the dual-drive mechanism. Clockwise axial rotation applied to handle 1, which is coupled to the hub of posterior driving element 2, causes posterior driving element 2 to rotate axially in clockwise direction, causing reversing element 3 to rotate clockwise, causing anterior driving element 4 to rotate axially in counterclockwise direction to override driveshaft.
FIG. 16 is an alternate means to prevent axial rotation of collar; handle 1 is inline and rotationally coupled to bracket 2, which by-passes the posterior driving gear 12 and transfers handle rotation to the reversing element 6, with pulleys and belt, or sprockets and chain, sprockets and toothed belt, or gear train. Rotation applied to handle 1 causes larger miter gear ring 8 to rotate, which causes sprocket 10, fixed to axle 11, to rotate, which causes sprocket 5, fixed to axle 4, to rotate, causing reversing miter gear 6 to rotate. Belt 7 with internal teeth meshes with sprockets 5 and 10 to cause their same direction of rotation.
FIG. 17 shows a clamping means, in bracketed-section 3, bearing against the outer surface of Collar 6, to immobilize collar 6, thereby activating the dual-drive gear-train in bracketed-section 2 and an invertible gear-train in bracketed-section 1, shown positioned for speed-reduction for added torque, whereby the number of rotations at the output is less than the amount of rotations applied to the input. Finger wheel 5 inverts gear train from exterior.
FIG. 18 shows a clamping means, in bracketed-section 3, bearing against the outer surface of Collar 6, to immobilize collar 6, thereby activating the dual-drive gear-train in bracketed-section 2 and an invertible gear-train in bracketed-section 1, shown positioned for speed-multiplication for efficiency, whereby the number of rotations at the output exceeds the number of rotations applied to the input. Finger wheel 5 inverts gear train from exterior.
FIGS. 18A, 18B and 18C show an alternative means for activating the double-drive mechanism hands-free, while a user's one hand applies oscillation-motion to the input handle and the opposite hand conveniently holds a work piece stationary. FIG. 18A is a view of the driving end of hand tool, without the housing.
The output drive shaft is positioned non-concentric with the input handle, thereby creating an offset, equal to a lever arm, to provide a required counter-force, that replaces the use of one of user's hands. Assigning real-world values such as 1 Nm input torque and 1 Nm load at the output, an equilibrium equation is constructed, which is a requirement for the reversing the direction; 1 Nm [the input torque]+1 Nm [the load at output]+x [the required counter-balance force, that must be determined]=0. Solving this equation reveals, that the x is required to be equal to −2 Nm.
Hence, to reverse the direction, ‘x’, (environmental torque of −2 Nm) is required to act on the system. Environmental torque, that is not being supplied from the input handle nor the output shafts, but from another source, such as, that, provided by one of user's hands, which is an inconvenience and not recommended, because, a user's second hand should be available for holding a work piece stationary and not occupied with immobilizing the double-drive feature of the tool.
An offset mechanism is required and must be positioned between the input handle and the output shaft. Due to their non-concentricity, the −2 Nm torque is achieved through the “arm of a lever” which is represented by the offset distance between the output shaft and the input shaft. If the offset is not present, the needed −2 Nm for the reverse of the rotation direction are also not present. These missing −2 Nm would cause the casing of the gearwheels to axially rotate freely around the output, while there is no torque transmitted to the output. Hence, when rotating the input, the casing is rotating freely while the output is immobile.
When the offset is not present, the collar must be anchored to an inertial frame of reference to get −2 Nm from there. An inertial frame of reference can be the hand of the user, the ground or something that is immobile and rigid enough to resist −2 Nm. None of these are desirable, nor practical, hence, the offset mechanism is a solution. FIG. 18B is a side view of the offset mechanism. FIG. 18C is a side view of an alternative arrangement of the mechanism, having a third shaft, which is an off-take of the offset shaft, with the third shaft resting atop, but, not fastened to the input shaft, which serves as a support and a stabilizing guide for the third shaft, which is concentric with input handle for direct force from the posterior.
FIG. 19 shows a secondary handle 1, pivotally-coupled to the outside surface of collar 2 and parallel with driveshaft when not in use. Clamping device 3 is engaged with surface of collar to prevent axial rotation of collar, in order to activate the dual-drive feature without using either of user's hands.
FIG. 20 shows the secondary handle 1, pivoted to perpendicular to the drive shaft, for being swung radially for leverage, to cause the overall device to function in conventional ratcheting mode to apply finishing-torque. The anterior end of lever of the clamping device 3 is shown disengaged from collar 2 to enable secondary handle 1 to swing radially for conventional ratchet action.
FIG. 21 Axial rotation of collar 1 is prevented by bracket 2 being fastened with hardware 4 to outer-race of roller-bearing 3; rod 5 passes through bracket 2 and retained in-place by clips 5A and 5B and fitted with magnets 7 and 8, that are attracted by magnets fitted into collar 1 to keep collar 1 from rotating Finger wheel 6 is rotated 180 degrees to break magnetic attraction and allow collar 1 to rotate as required.
FIG. 21A shows rod, turned 180 degrees to set magnets out of attraction from magnets fitted to collar 1, to allow collar 1 to rotate as required.
FIG. 22 shows an exemplification of the combination of at least two of the several means to prevent axial rotation of the collar. The two separate means, shown disengaged from the collar to allow collar to rotate axially to cause a conventional ratcheting mode are a clamping device and magnetic system.
FIG. 22A shows an exemplification of the combination of at least two of the several means to prevent axial rotation of the collar. The two separate means, shown engaged with the collar to prevent its axial rotation in order to activate the dual-drive feature, without the use of either of the user's hands. are a clamping device and magnetic system.
DESCRIPTION
While the following description, illustrations and claims list limitations, that cooperate to cause the immobilization of the axial rotation of the collar in order to activate the 2×-drive mode without the use of either of user's hands, said description, illustrations and claims must not be construed as an exhausted amount of means for immobilizing the axial rotation of the collar, but, serve solely as exemplifications thereof.
In FIG. 1 through FIG. 9, Ball Bearing Assembly 2, comprised of Outer Race 2A, set of Ball Bearings 2B, Inner Race 2C and Hub 2D is mounted onto Hub 4A of Posterior Driving Element 4 and retained in place on said Hub 4A with Fasteners 5. Handle 1 is secured to outer surface of Hub 4A with fasteners 3. Drive-Shaft End Cap 6 is fastened to Driveshaft 7 with Fastener 8 to secure the entire assembly together from the posterior end, while Dowel 21 is pressed through bore in Switch Housing 22 and said Driveshaft 7 at the anterior end and maintain said Posterior Driving Element 4 in mesh with Reversing Element 9 and prevent Posterior Driving Element 4 and Posterior Driving Element Housing 4B, from sliding off of Driveshaft 7.
With Bidirectional Switch 10, which dictates direction of output rotation, set into position to cause solely clockwise output rotation mode, clockwise axial rotation applied to Handle 1 causes Hub 2D and Posterior Driving Element 4 to rotate clockwise, while Posterior Set of Roller Clutches 11 are caused to wedge between surface of Driveshaft 7 and inner surface of bore of Posterior Driving Element 4, causing Posterior Driving Element 4 to entrain Driveshaft[7 in clockwise rotation, while simultaneously causing Reversing Element 9, which rotates freely about Axle 23 which is secured in place with fastener 24, to rotate axially in clockwise direction, causing Anterior Drive Element 12 to rotate axially in counterclockwise direction to override Anterior Set Roller Clutches 14.
With Bidirectional Switch 10, still set to solely clockwise output rotation mode, counterclockwise axial rotation applied to handle 1 causes Hub 2D and Posterior Driving Element 4 to rotate counterclockwise and override Posterior Set of Roller Clutches 11 while causing Anterior Set of Roller Clutches 14 to become wedged between inner surface of Anterior Drive Element 12 and surface of Driveshaft 7 thereby entraining Anterior Drive Element Housing 12A, Switch Housing 22 and Driveshaft 7 in clockwise rotation.
Conversely, with Bidirectional Switch 10] set to solely counterclockwise output rotation mode, the same components listed previously are caused to cooperate in the same manner, for solely counterclockwise output rotation.
The cooperation of the function of each component listed above to achieve the 2×-drive feature single-handedly, can only occur with the Anterior End of Lever 15 bearing against the outside surface of Collar 16 to prevent the axial rotation of Collar. A user can thereby single-handedly activate the featured 2×-drive action, while user's opposite hand is conveniently free to hold a workpiece stationary.
Spring-loaded clamp is comprised of a base 17, a lever 18 and a Torsion Spring 19, that forces Base 17, and Lever 18 in contact with each other. Clamp Base 17 is anchored to outer surface of Ball Bearing Race 2A with Fastener 20. Torsion Spring 19 causes Anterior End of Lever 18 to bear against outer surface of Collar 16 to prevent axial rotation of Collar 16, while Base 17 of clamp is anchored to the immobilized Outer Race 2A of Ball Bearing.
Conversely, with mechanism, set to counterclockwise output rotation mode, counterclockwise axial rotation, applied to Handle 1 causes Hub 4 of Ball Bearing 2 and Posterior Driving Element to rotate clockwise, while Posterior Set of Roller Clutches are caused to wedge between Driveshaft surface and surface of bore of Posterior Driving Element causing Clutches to entrain Driveshaft in clockwise rotation, while simultaneously causing Reversing Element to rotate axially in clockwise direction, causing Anterior Drive Element to rotate axially in counterclockwise direction to override a set of Anterior Roller Clutches.
Spring-loaded clamp is comprised of a base 9, a lever 10 and a Torsion Spring 11, that forces base and lever into contact with each other. Clamp base 9 is secured to surface of Outer Race 12 with fastener 14. Torsion Spring 11 causes anterior end of Lever 10 to bear against outer surface of Housing 15 to prevent axial rotation of Housing, thereby, activating the 2×-drive mechanism without the use of either of user's hands to retain Housing immobile from axial rotation. The simultaneous bearing down of Clamp Lever onto surface of Housing and the anchoring of Base 9 to Outer Race of ball bearing, immobilizes Outer Race of ball bearing. Whereas, forcing the posterior end of Lever 10 down, lifts the anterior end of Lever 10 from the surface of Outer Race 12 to allow Housing to rotate axially to achieve a conventional ratcheting mode for added torque to seat fasteners securely.
The claims included with this application are, by no means, to be construed as an exhaustive list of possible hands-free arrangements of mechanical means to immobilize the collar. Numerous other arrangements of alternative mechanical components are possible.