The present invention relates to brake systems for wheeled skates, and in particular, inline wheeled skates.
Inline skates have become very popular in the last fifteen years or so, almost completely replacing traditional roller skates as the preferred form of wheeled skates. These skates are enjoyed by a broad cross section of the population for general recreational use, and by specialized other groups for such activities as trick and acrobatic skating, and hockey and other athletic activities.
One problem encountered by virtually all users of inline skates had been the lack of an effective brake system. While prior art brake systems existed for inline skates and roller skates, such systems tended to be simplistic and had major limitations. Then, an effective disk brake system for inline skates, which is disclosed in U.S. Pat. No. 6,102,168, was developed. The brake system comprises a brake module composed of alternating rotating and non-rotating brake disks that are free to move axially. The rotating disks are keyed to grooves within the wheel and rotate with the wheel. The non-rotating disks are coupled to an inner hub that is keyed to the skate frame to prevent rotation. Opposing shoulders in the wheel and inner hub serve to press the disks together through axial movement of the wheel assembly when the skater initiates a braking action by providing a force to the outside of the wheel.
In practice, the design unitizes the wheel, a grooved sleeve, and bearings into a single assembly. The brake module, located internal to the wheel assembly, includes a brake pad between the metal disks and is actuated by the sliding movement of the wheel assembly over the outer surface of the non-rotating inner hub. A slight radial clearance is required between the bearing bore and the inner hub to facilitate this axial movement. A wider than normal space is developed within the skate frame by the extended length of the inner hub to provide space for the motion of the wheel assembly.
The brake system of U.S. Pat. No. 6,102,168 allows for application to the most popular and widely used skate models. However, some skate designs require that the skate frame be modified to allow installation of the components of that brake system. The bearings are fixed to the wheel rather than to the frame, and the wheel and bearings move axially together relative to the inner hub in order to actuate the brake. In order to keep the inner hub and the stationary discs from turning during braking, the shaft has a non-circular configuration that mates with a similar non-circular configuration of an opening in the skate frame. Since standard skate frame openings have circular configurations, modification of the skate frame is required in order to install the brake. This is a problem when one wants to retrofit an existing skate with wheels having brakes. The required wider-than-normal frame space also necessitates modification of most of the skate frames or frame inserts that are currently made and sold. Furthermore, the bearings of the brake of U.S. Pat. No. 6,102,168 protrude slightly from standard wheels, on which the bearings are installed, and the assembly of wheel and bearings will not fit within the frame unless the sides of the frame are spread apart.
In addition, the radial clearance between the relatively sliding surfaces of the bearing bore and the inner hub, if excessive, generates an undesirable clicking or tapping noise with each skating stride. Both of these relatively sliding surfaces are at the inner diameter of the inner race of the bearings and are metal. Furthermore, it is possible for incidental braking to occur during a normal skating motion since no provision is made to bias the system into the free-spin position.
The brake system of the present invention expands the range of application of disc brake systems, and eliminates the need for modifying skate frames or frame inserts. Skate wheels employing the present invention can be installed on a conventional skate frame without modifying the skate frame.
In accordance with the present invention, a central, non-circular portion of a spacer supports two interleaved sets of brake disks, a rotating set and a non-rotating set, the disks of the stationary set having non-circular central openings shaped to mate with the non-circular portion to keep the stationary disks from turning. Any tendency for the spacer to turn is counteracted by such turning causing tightening of one of two threaded fasteners securing the spacer to the skate frame.
The brake system includes bearings securable to a skate frame with screws, and the skate wheel slides axially on the outer surfaces of the bearings as the brake is actuated. The fact that the relatively sliding surfaces are at the outer surface of the bearings rather than at the inner diameter of the bearings means that a given manufacturing tolerance between the relatively sliding surfaces is smaller as a percentage of the overall diameter and, thus, has less adverse effect. For example, there is less of a tendency for the skates to click during skating. In addition, one of the relatively sliding surfaces, the wheel, is most commonly plastic. As a result, there is no noticeable clicking in the skates. Furthermore, a bearing-accommodating recess in the inside of the wheel, with respect to the foot of the skater, is sufficiently deep that the bearing it accommodates does not protrude beyond the side of the wheel.
A spring is included to bias the wheel assembly into the free-spin position and thereby prevent incidental braking during a normal skating motion. Instead, a definite brake actuating movement by the skater is required in order to overcome a threshold biasing force of the spring, cause the spring to deform, and allow actuation of the brake. The spring also retains the brake disks and pads within the wheel assembly prior to installation in the skate frame. The spring comprises a thin elliptical element that is “C” shaped as viewed along the major axis of the ellipse.
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The interior shape and dimensions of the wheel 16 are modified from the skate industry standard. Additional space is provided within the wheel 16 by increasing the depth of the recess 17A on the inner side of the wheel, as shown by broken line ‘r’ of
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In addition, one end of the intermediate portion 26 includes at least one radially enlarged portion 28 that extends radially outward to define a shoulder that faces axially inward to engage brake disks. In the illustrated embodiment, the intermediate portion 26 includes a plurality of radially enlarged portions 28. Thus, there is an axial space between the shoulder defined by the radially inward extending annular flange 20 of the sleeve 18 and the shoulder defined by the radially enlarged portion 28 of the intermediate portion 26 of the spacer element 22.
In the illustrated embodiment, opposite ends of the spacer element 22 have threaded central bores 30 for receiving threaded fasteners, such as screws 32, in threaded engagement along the axis of rotation of the wheel 16 to secure the spacer element 22 to the skate frame 12, with the bearings 14 clamped between the spacer element 22 and the skate frame. As can be appreciated from
In another embodiment (not shown), the central bores 30 are shaped as D-D or double D holes, that is, holes that have opposed curved surfaces and opposed rectilinear surfaces, and bolts of mating profile are passed through and secured. Central bores 30 having such a shape can be used with conventional skate frames having on one side an opening large enough to allow the bolt to pass through and on the opposite side a threaded opening that receives the bolt in threaded engagement.
The brake system 10 further includes a braking mechanism responsive to narrowing of the axial space between the shoulder defined by the radially inward extending annular flange 20 of the sleeve 18 and the shoulder defined by the radially enlarged portions 28 of the intermediate portion 26 of the spacer element 22 to brake the wheel 16. As can best be seen from
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The wheel 16 is axially movable relative to the bearing arrangement between a first position, in which the axial space between the shoulder defined by the radially inward extending annular flange 20 of the sleeve 18 and the shoulder defined by the radially enlarged portions 28 of the intermediate portion 26 is relatively narrow and the braking mechanism is engaged, and a second position, in which the axial space is relatively wide and the braking mechanism is disengaged.
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The spring 48 is inserted into the inner recess 17A of the wheel 16 before the spacer 22 and the inner bearing 14 adjacent to the spring are installed. The major axis of the spring 48 is slightly greater than the diameter of the recess 17A, which is conventionally 0.870″, while the minor axis is slightly less than the diameter of the recess 17A. At assembly, the spring 48 is pressed into place with the major diameter positioned across the key slots 44 in the sleeve 18. The slightly greater diameter of the spring 48 holds the spring in place in the recess 17A so that the spring functions to retain the brake assembly in the sleeve 18 during assembly and prior to insertion of the wheel and brake assembly into the skate frame 12. The spring 48 serves to bias the wheel and brake assembly slightly into the non-brake (free-spin) position in order to prevent spurious brake actuation and to provide a predictable threshold point for the start of brake application.
The brake system 10 is incorporated into at least one of the wheels of a skate and preferably into a plurality of the wheels. The brake system of the present invention has been described herein as being incorporated into the wheel system of an inline skate. Alternatively, the brake system of the present invention could be incorporated into a traditional four-wheeled roller skate or still other types of skates.
The brake system 10 functions as follows. When a skater is moving in the normal forward direction, he is either coasting by placing his feet parallel to the direction of travel, or he is actively skating by alternatively pushing out and back using the inside portion of the wheels 16. During coasting, there is sufficient play in the wheels 16 and the disks 38 and 40 that disks 38 freely rotate with wheel 16 and no braking action occurs. During the active skating motion, the skater pushes off and out on the inside portion of wheels 16. This and the force of the spring 48 cause the wheel 16 and the sleeve 18 to move axially towards the outside of the skate, as designated by the arrow A in
To brake, the skater must transfer his weight in such a manner that his weight is put on the outside portion of the wheels 16. The skater preferably does this by first pointing his skates parallel to the direction of travel, and then bending his ankles outward so that his weight “rolls onto” the outside portion of his skates. Alternatively, a skater can engage the brake system 10 by pointing his toes slightly inward in a snowplow position. The transfer of the skater's weight to the outside portion of the wheels 16 causes the wheel 16 to compress the spring 48, and after the threshold level of the spring is surpassed, the sleeve 18 and, thus, the annular flange 20 extending radially inward to define a shoulder to move axially toward the shoulder defined by the radially enlarged portions 28 of the intermediate portion 26 of the spacer element 22, which is stationary. The axial movement of the annular flange 20 toward the radially enlarged portions 28 of the intermediate portion 26 of the spacer element 22 narrows the gap between the two shoulders and compresses the disks 38 and 40 and the interposed brake pads 41 against the radially enlarged portions 28. This is the condition shown in
For efficient braking, the brake system 10 should be installed on at least two wheels of a skate. Most inline skates have four wheels per skate, and placing the brake system 10 on the last three wheels is recommended. Furthermore, the selection of suitable materials for the disks, and/or the positioning of materials of a higher/lower friction coefficient between the two sets of disks, allows the range and magnitude of braking force to be controlled. Manufacturing the disks out of readily available spring hardened steel results in effective braking.
While the preferred embodiment of the invention has been described as employing a plurality of disks 38 and a plurality of disks 40, the braking could be achieved with only one disk 38 and one disk 40 with an interposed brake pad 41, as was suggested earlier herein. Other mechanisms could also be used to brake the wheel in response to the narrowing of the axial space between the shoulders.
In the present invention, the wheel assembly comprises only the wheel 16 and the sleeve 18, and the axial motion needed for brake actuation and release occurs at the recesses 17a and 17B, between the wheel assembly and the outer surface of the bearings 14. This allows the bearings 14 to be securely retained within the skate frame 12 of
It will further be appreciated by those skilled in the art and it is contemplated that variations to the embodiments illustrated and described herein may be made without departing from the spirit and scope of the present invention. Accordingly, it is intended that the foregoing description is illustrative only, and the true spirit and scope of the invention will be determined by the appended claims.