The present disclosure relates generally to downhole coring operations and, more particularly, to an inner barrel shear zone for a coring tool.
Conventional coring tools used to obtain core samples from a borehole include a tubular housing attached at one end to a special bit often referred to as a core bit, and at the other end to a drill string extending through the borehole to the surface. The tubular housing is usually referred to as an outer barrel or core barrel. The outer barrel contains an inner barrel or inner tube with a space between the outer surface of the inner barrel and the inner surface of the outer barrel. During a coring operation, the core bit drills into a formation and extracts a core sample of that formation. The core sample enters and fills the inner barrel, which is then subsequently retrieved to the surface.
For a more complete understanding of the present disclosure, its features and advantages, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
The present disclosure relates to coring tools and methods of separating inner barrels after capturing a core sample within the inner barrels. A connector sub or a coring inner barrel may be provided with a shear zone that facilitates severing the inner barrel or core sample, such as by shearing or breaking. A coring tool may have multiple connected inner barrels that may house and protect an extracted core sample as the core sample is retrieved to the surface. The inner barrels may be connected to one another by abutting the ends, wherein one or more inner barrels include a shear zone. Alternatively, a connector sub coupled to one or more inner barrels may include the shear zone. The shear zone may be configured in a variety of ways such that it is easier to sever than adjacent portions of the inner barrel or connector sub. For example, the shear zone may be less ductile and/or more brittle than adjacent portions of the inner barrel or connector sub. The shear zone may be characterized in terms of factors that affect the relative ease by which the inner barrel or connector sub severs at the shear zone, such as the brittleness and/or ductility of the shear zone. For example, the shear zone may be constructed of a relatively weak or brittle material in comparison with the material used to construct adjacent portions of the inner barrel or connector sub. For example, the shear zone may be formed of cast iron or aluminum smelting. As another example, in the case where the shear zone is located on an inner barrel, the shear zone may be the same material as the inner barrel, but may be heat treated locally, such as with a laser, to create a portion that is easier to shear (e.g., is more brittle or has lower ductility) than the remainder of the inner barrel or connector sub. The shear zone allows for easier separation of the inner barrels and the core samples, which may be separated into smaller sections after removal from a wellbore. For example, the shear zone of the inner barrel or the connector sub may be severed using a fast pipe cutter, and may reduce associated time, labor, and expense involved in separating the inner barrels. Further, including a shear zone on the inner barrel or the connector sub may minimize damage or impact on the core sample experienced during separation of the inner barrels. As compared to prior coring tools and methods, those of the present disclosure may be more versatile or easier-to-use and may also provide higher quality core samples, which allow for higher quality measurements of the core samples.
Embodiments of the present disclosure and their advantages may be better understood by referring to
The drill string 108 further includes a bottom hole assembly (BHA) 112. The BHA 112 may be assembled from a plurality of various components that operationally assist in forming the wellbore 104 including extracting core samples from the wellbore 104. For example, the BHA 112 may include drill collars, rotary steering tools, directional drilling tools, downhole drilling motors, drilling parameter sensors for weight, torque, bend and bend direction measurements of the drill string and other vibration and rotational related sensors, hole enlargers such as reamers, stabilizers, measurement while drilling (MWD) components containing wellbore survey equipment, logging while drilling (LWD) sensors for measuring formation parameters, short-hop and long haul telemetry systems used for communication, and/or any other suitable downhole equipment. The number and different types of components included in the BHA 112 may depend upon anticipated downhole drilling conditions and the type of wellbore that will be formed.
The BHA 112 may include a swivel assembly 114. The swivel assembly 114 may be an integrated component of a coring tool 102 used to isolate rotation of and torque used in rotation of a core bit 116 from other components of the coring tool 102, such as the inner barrel (as shown in
The coring tool 102 (as shown in more detail in
In operation, the core bit 116 extracts the core sample 220 from a formation such that the core sample 220 has a diameter that is approximately equal to or less than the diameter of the throat 204. The core bit 116 may be coupled to or integrated with the outer barrel 118. The outer barrel 118 is separated from one or more inner barrels 216 by an annulus 212 that may have a generally cylindrical geometry. The outer barrel 118 may include barrel stabilizers (not expressly shown) to stabilize and provide consistent stand-off of the outer barrel 118 from a sidewall 210. Further, the outer barrel 118 may include additional components, such as sensors, receivers, transmitters, transceivers, sensors, calipers, and/or other electronic components that may be used in a downhole measurement system or other particular implementation. The outer barrel 118 may be coupled to and remain in contact with a well site 106 during operation.
The inner barrels 216-1, 216-2 and 216-3 (collectively “inner barrels 216”) pass through the outer barrel 118. The inner barrels 216 may form a tubular wall and have a generally cylindrical geometry. The tubular wall of the inner barrels 216 defines a central axis 228 extending approximately through the center of the inner barrels 216. The inner barrels 216 may be housed in the outer barrel 118 and may be configured to slideably move uphole and downhole partially within the outer barrel 118. In some configurations, the inner barrels 216 may extend beyond the outer barrel 118.
The inner barrels 216 may house the core sample 220 extracted from the formation surrounding the wellbore 104. Following extraction from the wellbore 104, the core sample 220 is stored in the inner barrels 216 and later returned to the surface by retrieving the inner barrels 216 by wireline or by extraction of the coring assembly from the wellbore 104. Once the core sample 220 is returned to the surface, it may be severed, such as by cutting, shearing, or breaking, into multiple segments for box storage, transportation and further processing. For example, the core sample may be severed to separate the core sample in the inner barrel 216-1, the core sample in the inner barrel 216-2, and the core sample in the inner barrel 216-3. As discussed in further detail below, use of the inner barrels 216 of the present disclosure may minimize damage to the core sample 220 during severing and transport.
A connector sub 224 may operate to couple or connect the inner barrels 216. For example, the connector sub 224 couples the inner barrel 216-1 with the inner barrel 216-2. The connector sub 224 may form a tubular wall and may be constructed of the same or similar material as the inner barrels 216. The tubular wall of the connector sub 224 may also define the central axis 228 extending approximately through the center of the inner barrels 216 and the connector sub 224. Further, the inner barrels 216 and/or the connector sub 224 may be coupled by an outer sub, a ring, or any other suitable coupling apparatus.
One or more of the inner barrels 216 may include an inner barrel shear zone 222 formed on one end of the inner barrel 216 along a longitudinal length of the inner barrel 216. For example, the inner barrel 216-2 includes the inner barrel shear zone 222. In some examples, the inner barrels 216 may be coupled by the connector sub 224, which includes a connector sub shear zone 226. For example, the inner barrel 216-2 and the inner barrel 216-1 are coupled to the connector sub 224 that includes the connector sub shear zone 226.
The inner barrels 216 may be constructed of any material suitable for containing a core sample, such as, aluminum, steel, fiberglass or any other suitable material. The inner barrel shear zone 222 and the connector sub shear zone 226 may be constructed of a material that maintains yield strength and tensile strength approximately equivalent to the yield strength and tensile strength of the inner barrels 216. The inner barrel shear zone 222 and the connector sub shear zone 226 may be constructed of a material that is more brittle, easier to shear, or has a lower ductility than the adjacent portions of the inner barrels 216 such that the shear zone 226 can be severed with less force than the adjacent portions of the inner barrels 216. For example, the inner barrel shear zone 222 and the connector sub shear zone 226 may be constructed of cast iron, aluminum smelting, or other material with similar properties. Additionally, by way of example and not limitation, the inner barrel shear zone 222 and the connector sub shear zone 226 may have a ductility according to the following elongation ratio:
where:
As another example, the inner barrel shear zone 222 and the connector sub shear zone 226 may be constructed of the same material as the inner barrels 216 but may include a portion that has been heat treated locally, such as with a laser, a torch, or other appropriate tempering method, to create a portion that is weaker, is more brittle, or has a lower ductility such that the inner barrel shear zone 222 can be severed with less force than adjacent portions of the inner barrels 216. The inner barrel shear zone 222 and the connector sub shear zone 226 allow for easier severing of the inner barrels 216 or the connector sub 224 and separation of the core sample 220 into sections after removal from the wellbore 104. Use of the connector sub shear zone 226 may allow for the inner barrels 216 to be re-used in a subsequent coring operation because the inner barrels 216 may not be damaged during severing operations. Additionally, the inner barrel shear zone 222 and the connector sub shear zone 226 may be scored to allow for easier severing after removal from the wellbore.
The connector sub 224 may be used to couple multiple sections of the inner barrels 216 together. For example, at a well site 106 as shown in
The inner barrels 216 may be configured to connect or couple to other inner barrels 216 prior to deployment of the inner barrels downhole. For example, at a well site 106 as shown in
At step 504, the operator couples a first and second inner barrel together. For example, with reference to
At step 506, the operator determines whether there are additional inner barrels to couple together. If there are additional inner barrels to couple, the method 500 may return to step 502 to couple the next inner barrel. If there are no additional inner barrels to couple, the method 500 may proceed to step 508.
At step 508, the operator uses the coupled inner barrels during a coring operation. During the coring operation, the operator lowers the inner barrel assembly into an outer barrel located downhole in a wellbore, uses the inner barrel assembly to capture and house a core sample, and returns the inner barrel assembly to the surface to obtain the core sample. For example, with reference to
At step 510, the operator separates the inner barrels using a cutting tool by severing at the shear zones and severing the core sample. For example, with reference to
Modifications, additions, or omissions may be made to the method 500 without departing from the scope of the present disclosure. For example, the order of the steps may be performed in a different manner than that described and some steps may be performed at the same time. Additionally, each individual step may include additional steps without departing from the scope of the present disclosure.
Embodiments disclosed herein include:
A. An inner barrel system that includes a coring inner barrel. The system also includes a connector sub coupled to the coring inner barrel. The connector sub includes a tubular wall defining a central axis and a shear zone that extends longitudinally along the central axis for at least a portion of the tubular wall. The shear zone severs with less force than the coring inner barrel.
B. An inner barrel system that includes a coring inner barrel including a tubular wall defining a central axis. The coring inner barrel has a shear zone extending longitudinally along at least a portion of the tubular wall. The shear zone severs with less force than the adjacent portions of the tubular wall.
C. A method includes coupling a connector sub with a coring inner barrel. The connector sub includes a tubular wall defining a central axis and a shear zone extending longitudinally along at least a portion of the tubular wall. The shear zone severs with less force than the coring inner barrel. The method includes using the coring inner barrel in a coring operation, and using a cutting tool to sever the connector sub at the shear zone.
D. A method including coupling a first coring inner barrel to a second coring inner barrel. The first coring inner barrel including a tubular wall defining a central axis and having a shear zone extends longitudinally along the central axis for at least a portion of the tubular wall, and the shear zone severs with less force than adjacent portions of the tubular wall. The method also includes using the first coring inner barrel and the second coring inner barrel in a coring operation, and using a cutting tool to cut the first coring inner barrel at the shear zone.
Each of embodiments A-D have one or more of the following additional elements in any combination: Element 1: wherein the shear zone has a lower ductility than the coring inner barrel. Element 2: wherein the shear zone has a lower ductility than the adjacent portions of the tubular wall. Element 3: wherein the ductility of the shear zone has a fracture strain less than 5%. Element 4: wherein the shear zone is constructed of a different material than the coring inner barrel. Element 5: wherein the shear zone extends a longitudinal length along the connector sub so that the shear zone can be cut with a fast pipe cutter. Element 6: using a cutting tool to cut the first coring inner barrel at the shear zone further comprises shearing a core sample. Element 7: wherein the ductility of the shear zone is determined according to an elongation ratio given by the formula:
where:
Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alternations can be made herein without departing from the spirit and scope of the disclosure as defined by the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/020616 | 3/3/2016 | WO | 00 |