The present invention relates to an inner blade of a rotary electric shaver.
For example, PTL 1 discloses a known rotary electric shaver that has an outer blade whose upper surface functions as an annular shaving surface having multiple hair inlets, and an inner blade having a small blade which rotates while coming into sliding contact with a lower surface of the outer blade from below of the shaving surface. In this invention, examples of the hair include beards, mustaches, whiskers, and the like.
PTL 1: JP-A-2007-135991
Here,
In order to solve the problem, it is necessary to decrease the angle θ. For example, as in an inner blade 242 according to a first comparative example illustrated in
However, if a configuration having the small erecting angle α is required, a length L3 of the small blade 242A is inevitably lengthened. As a result, rigidity of the small blade 242A becomes poor, thereby causing deflection or generating vibrations. A close contact state of an outer blade 222 is hindered. Thus, the hair cannot be sufficiently captured, and deep shaving is not available. In addition, a problem arises in that the hair is pulled and shaving comfortability becomes worse. On the other hand, if the length L3 of the small blade 242A is configured to be shortened, a height H3 of the small blade 242A has to be lowered. As a result, a problem arises in that a clearance cannot be sufficiently ensured. In addition to these problems, an area of a sliding surface of the outer blade 222 formed on an upper end surface 242a of the small blade 242A increases, thereby increasing sliding resistance. Consequently, a problem arises in that noise (sliding sound) or power consumption increases. In view of these problems, it is necessary to set the erecting angle α to be large within a range up to 90° without decreasing the erecting angle α.
In this way, the inner blade of the rotary electric shaver simultaneously demands both a configuration for decreasing the rake angle β and a configuration for increasing the erecting angle α, thereby resulting in a conflicting problem.
The present invention is made in view of the above-described circumstances, and an object thereof is to provide an inner blade of a rotary electric shaver which can solve a conflicting problem of decreasing the rake angle β and increasing the erecting angle α in the small blade, which can prevent remaining hair from appearing on one end side of a cross section of hair, and which can prevent poor shaving performance and increased sliding resistance against an outer blade.
As an embodiment, the problems are solved by solving means disclosed below.
According to this disclosure, there is provided an inner blade of a rotary electric shaver which includes an outer blade whose upper surface functions as an annular shaving surface having multiple hair inlets, and the inner blade having a plurality of small blades which rotate while coming into sliding contact with a lower surface of the outer blade. The small blade is formed by erecting a portion of a metal plate so that an angle α of a front side in a rotation direction with respect to a plate surface of the metal plate becomes an acute angle, the front side in the rotation direction has a concave portion having a shape hollowed toward a lower end portion from an upper end surface which comes into sliding contact with the outer blade, and an upper end edge defined by the upper end surface and the concave portion functions as a blade edge.
According to the inner blade of the disclosed rotary electric shaver, it is possible to solve a conflicting problem of decreasing the rake angle β and increasing the erecting angle α in the small blade. In this manner, it is possible to prevent remaining hair from appearing on one end side of the cross section of the hair, therefore, it is possible to prevent poor shaving performance, and it is possible to decrease sliding resistance against the outer blade.
Hereinafter, a first embodiment according to the present invention will be described in detail with reference to the drawings.
As illustrated in
The reference numeral 2 in
As illustrated in
Here, the outer blade 22 has multiple radial slits on the upper surface of the outer blade 22, and is configured so that the inner blade 42 cuts the hair entering the slits. The outer blade 22 has a shape whose peripheral edge is bent downward, and an outer blade ring 24 is fitted to the peripheral edge. A stopper ring 26 is fitted to an inner periphery of the outer blade ring 24, thereby fixing the outer blade 22 to the outer blade ring 24.
On the other hand, the inner blade 42 is fixed to an inner blade holder 44, and a concave portion to which an upper end of an inner blade drive shaft (not illustrated) is fitted is formed in a lower portion of the inner blade holder 44. The inner blade 42 is held so as to be capable of oscillating movement to the outer blade 22 side by an inner blade rest 46 fitted to the outer blade ring 24, thereby forming the three sets of independent blade unit 6.
The blade units 6 are combined with each other while being provided with the above-described configuration. In this manner, the upper end surfaces 42a of the small blades 42A of the inner blade 42 are respectively brought into contact with the lower surface 22b of the outer blade 22. In this state, the inner blade 42 is rotatably driven, thereby enabling the hair entering the hair inlets to be cut by a blade edge (upper end edge 42b of the small blade 42A of the inner blade 42, to be described later) of the inner blade (refer to
Here, a configuration of the inner blade 42 will be described in more detail. As illustrated in
As an example, the small blade 42A according to the present embodiment has a substantially cylindrical shape having a rectangular cross section in which one side is approximately 1 [mm] and the other side is approximately 0.5 [mm], and is formed so that a length L2 is approximately 2 [mm] However, the small blade 42A is not limited to this dimensional shape.
In addition, the small blade 42A is formed by being erected so that an angle (erecting angle) α of the front side in the rotation direction with respect to the plate surface 42B of the metal plate becomes an acute angle (in the present embodiment, 45°≦α<90°) (refer to
As illustrated in
In addition, compared to the configuration in the related art, the height H2 of the small blade 42A is not lowered. Therefore, it is also possible to solve the problem that a clearance cannot be ensured.
Furthermore, compared to the configuration in the related art, the erecting angle α is set to be larger, thereby decreasing an area of a cross section made by a plane parallel to the rotation direction of the small blade 42A. Accordingly, it is possible to decrease an area of the upper end surface 42a formed by polishing the upper end portion of the small blade 42A. As a result, sliding resistance can be decreased by decreasing the area of the sliding surface (upper end surface 42a of the small blade 42A) against the outer blade 22 (lower surface 22b). Therefore, it is possible to reduce noise (sliding sound), and it is possible to reduce power consumption.
However, as an inner blade 342 according to a second comparative example, if the erecting angle α is set to be larger as illustrated in
As illustrated in
According to this configuration, the angle (rake angle) β of the blade edge (that is, the upper end edge 42b) of the small blade 42A can be formed to be an acute angle (in the present embodiment, 15°≦β≦40°). That is, the rake angle β of the blade edge 42b of the small blade 42A can be decreased. Accordingly, when the hair X entering the hair inlets of the outer blade 22 is cut, the hair X is pushed by a lower wall of the blade edge 42b, thereby achieving an advantageous effect that the angle θ to be pushed up can be decreased. Therefore, when the hair X is cut, it is possible to prevent the remaining hair Xa from appearing on one end side of the cross section of the hair X. At the same time, it is possible to prevent the hair X from being pulled. Accordingly, it is possible to prevent shaving comfortability from becoming poor by restraining skin irritation.
The shape of the concave portion 42c is not particularly limited. For example, the overall concave portion 42c may be formed in a curve shape as in the example illustrated in
Here, although a method of forming the concave portion 42c is not particularly limited, the concave portion 42c can be formed using various processing methods such as pressing, cutting (grinding), electric discharge processing, and electrochemical machining (ECM).
As a processing procedure of the small blade 42A, it is preferable to perform a step of forming the upper end surface 42a through polishing after performing a step of forming the concave portion 42c. The small blade 42A is processed in accordance with this step procedure, thereby enabling a distal end portion of the blade edge (upper end edge 42b) to have a sharp shape whose vertical thickness is 20 [μm] or smaller and a shape having no burr.
In addition, as illustrated in a plan view of
Subsequently, the inner blade 42 of the rotary electric shaver according to a second embodiment of the present invention will be described. The inner blade 42 according to the present embodiment has a basic configuration which is the same as that of the above-described first embodiment, but particularly has a different point in a configuration of the small blade 42A. Hereinafter, the present embodiment will be described by mainly describing the different point.
As illustrated in
According to this configuration, in addition to the advantageous effect obtained by increasing the erecting angle α according to the above-described first embodiment (reduced area of the sliding surface of the upper end surface 42a), it is possible to further achieve an advantageous effect that the area of the sliding surface of the upper end surface 42a is much further decreased. Therefore, it is possible to further achieve the advantageous effect of reducing the noise (sliding sound) and the advantageous effect of reducing the power consumption.
Subsequently, the inner blade 42 of the rotary electric shaver according to a third embodiment of the present invention will be described. The inner blade 42 according to the present embodiment particularly has the following characteristic in the configuration of the small blade 42A. With regard to the configuration and the operation effect which are the same as those according to the above-described first and second embodiments, repeated description will be omitted.
As illustrated in
In addition, in the small blade 42A, in an upper end region including the upper end surface 42a, a thin portion 42e formed by decreasing a region on the rear side in the rotation direction in a cross section (cross section made by a plane parallel to the plate surface 42B of the metal plate) in the rotation direction is formed in a partial region (in the present embodiment, both end positions in the radial direction) in a direction orthogonal to the rotation direction (hereinafter, referred to as the “radial direction”). Correspondingly, as a thick portion 42f, a location having no decreased region on the rear side in the rotation direction in the cross section in the rotation direction is formed in a remaining region in the radial direction (in the present embodiment, a central position in the radial direction). That is, the small blade 42A has a configuration in which the thin portion 42e is relatively short and the thick portion 42f is relatively long in the dimension in the rotation direction. According to the present embodiment, the small blade 42A is formed so that the shape of the upper end surface 42a is a shape projecting rearward in the rotation direction (refer to
According to this configuration, in the upper end region of the small blade 42A, the thin portion 42e is formed in the partial region in the radial direction. In this manner, it is possible to form a decreased area of the upper end surface 42a which is formed by polishing the upper end portion of the small blade 42A, compared to an area obtained in a case where the area is only cut by a plane parallel to the rotation direction. In this way, a configuration having the decreased area of the upper end surface 42a of the small blade 42A is realized. Therefore, it is possible to obtain the same operation effect as that according to the above-described embodiments.
Here, if the entire region in the radial direction is formed as the thin portion, rigidity of the upper end portion of the small blade 42A cannot be ensured. In contrast, the present embodiment adopts a configuration in which the thin portion 42e is formed in the partial region in the radial direction and in which the thick portion 42f is formed in the remaining region. In this manner, the thick portion 42f can function as a reinforcement rib. As a result, it is possible to solve the conflicting problem of decreasing the area of the upper end surface 42a of the small blade 42A and ensuring the rigidity of the upper end portion of the small blade 42A.
Furthermore, as an advantageous effect obtained through synergy between the above-described configurations, the small blade 42A can be formed so that the angle (rake angle) β of the blade edge (that is, the upper end edge 42b) of the small blade 42A becomes an acute angle (in the present embodiment, 15°≦β≦40°). In this way, a configuration is realized in which the rake angle β of the blade edge 42b of the small blade 42A is formed to be smaller. Therefore, it is possible to obtain the same operation effect as that according to the above-described embodiments.
Subsequently, the inner blade 42 of the rotary electric shaver according to a fourth embodiment of the present invention will be described. Here, FIG. 12A illustrates a schematic view (perspective view) of the inner blade 42 according to the present embodiment.
The inner blade 42 according to the present embodiment has a basic configuration which is the same as that of the above-described third embodiment, but particularly has a different point in a configuration of the small blade 42A. Hereinafter, the present embodiment will be described by mainly describing the different point.
In the small blade 42A according to the present embodiment, an arrangement position of the thin portion 42e and the thick portion 42f which are formed in the upper end region including the upper end surface 42a is reversely located compared to that according to the above-described third embodiment. That is, a configuration is adopted in which the thin portion 42e is formed at the central position in the radial direction and the thick portion 42f is formed at both end positions in the radial direction. That is, the small blade 42A is formed so that the shape of the upper end surface 42a is a shape recessed rearward in the rotation direction (refer to
As described above, according to the inner blade of the rotary electric shaver in the present invention, it is possible to solve the conflicting problem of decreasing the rake angle β and increasing the erecting angle α in the small blade. That is, it is possible to decrease the rake angle β of the blade edge of the small blade. Accordingly, when the hair is cut, an advantageous effect can be obtained in that it is possible to decrease the angle θ for pushing up the hair. Therefore, when the hair is cut, it is possible to prevent remaining hair from appearing on one end side in the cross section of the hair. At the same time, it is possible to increase the erecting angle α of the small blade. Thus, it is possible to obtain an advantageous effect that it is possible to decrease the area of the sliding surface of the upper end surface 42a of the small blade. Therefore, it is possible to reduce the sliding resistance against the outer blade 22 (22b), and it is possible to reduce both the noise (sliding sound) and the power consumption.
Without being limited to the above-described embodiments, the present invention can be modified in various ways within the scope not departing from the present invention. In particular, the rotary electric shaver having three sets of combination (blade unit) between the outer blade and the inner blade has been described as an example. However, the present invention is not limited thereto.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/055193 | 2/24/2015 | WO | 00 |