The present disclosure relates to the field of combustion technology and, more particularly, to an annular combustor of a power-generating gas turbine. Specifically, the present disclosure is directed to an inner cooling shroud for a transition zone of an annular combustor liner.
A modern industrial gas turbine, as may be used for electrical power generation, may be designed with an annular combustor or an array of can-annular combustors. In the case of a gas turbine with an annular combustor, the combustion chamber is defined circumferentially between the side walls and axially between the inlet plane and the discharge plane. Such a gas turbine is described in commonly assigned U.S. Pat. No. 8,434,313 and is shown in
The combustor 100 includes an inner liner shell 33 (proximate to the axis 27) and an outer liner shell 23 (distal to the axis 27), which form the side walls of the combustor 100 and which are radially spaced apart from one another to define an annular interior volume. At the upstream (or head) end of the combustor 100, a front plate 19 spans between the inner liner shell 33 and the outer liner shell 23 to define a combustion zone 15 (sometimes referred to as “zone one”). The front plate 19 defines the inlet plane of the combustion zone 15. Mounted to the front plate 19 at the head end of the combustor 100 is a ring of burners 16, which, for example, may be designed as double-cone burners or EV-burners and which inject a fuel-air mixture into the combustion zone 15. The combustion gases 26 produced by the burners 16 travel from the combustion zone 15 through a transition zone 25 (sometimes referred to as “zone two”) before being discharged from the aft end of the combustor 100 to perform work within the turbine 13. The inner liner shell 33 and the outer liner shell 23 are shaped such that the combustion zone 15 is an annular region of uniform cross-section, while the transition zone 25 defines an annular region of diminishing cross-section to the aft end and discharge plane.
The outer shell 23 and the inner shell 33 are cooled using air 2 from the compressor 17, as discussed below. In order to promote the cooling, an outer cooling shroud 21 is disposed radially outward of the outer shell 23 (that is, distal to the axis 27), thus defining an annular cooling passage 22 between the outer shell 23 and the outer cooling shroud 21. Similarly, an inner cooling shroud 31 is disposed radially outward of the inner shell 33 (that is, toward the axis 27), defining an annular cooling passage 32 between the inner shell 33 and the inner cooling shroud 31. The inner cooling shroud 31 and the outer cooling shroud 21 are connected to the respective inner and outer liner shells 33, 22 by fastening elements 24 (as shown in
Air 2 from the compressor 17 flows into the cooling passages 22, 32, at the aft end of the combustor 100. Air 2 flows along the liner shells 23, 33 of the combustor 100 in a cooling air flow direction opposite to the direction of the hot gas flow 26 within the combustion zone 15 and the transition zone 25, the air 2 thereby convectively cooling the liner shells 23, 33. At the forward end of the combustor 100, air 2 from the cooling passages 22, 32 is directed into a combustor dome 18 that defines an air plenum 58 from which the air 2 flows into the burners 16 where it mixes with fuel from a fuel line 47. A portion of the air 2 that is directed into the combustor dome 18 flows through the front plate 19, as front plate cooling air 20. The front plate cooling air 20 flows directly into the combustion zone 15.
The inner liner shell 33 and the outer liner shell 23 may be constructed as shell elements or half-shells. When using half-shells, it is desirable for installation and maintenance reasons to secure the half-shells along a parting plane 29 (shown in
The fastening elements 24, which secure the cooling shroud(s) 31 to the inner liner 33, include a C-shaped bracket 44 and a bolt 45. The bolt 45 is welded or otherwise affixed (optionally, with a washer) to the center portion of the C-shaped bracket, and the respective ends of the bracket 44 are welded or otherwise affixed to the outer surface of the inner liner half 33a, 33b. The fastening elements 24 are aligned along a common plane or axis 49 from the forward end of the inner liner half 33a, 33b to the aft end of the inner liner half 33a, 33b. The cooling shrouds 31 are disposed over the fastening elements 24 and are secured thereto by a threaded nut 46 (shown in
The inner and outer liner shells 33, 23 of the gas turbine 10 are known to be thermally and mechanically highly stressed during operation. The strength properties of the material of the shells 23, 33 are greatly dependent upon temperature. In order to keep the material temperature below the maximum permissible material temperature level, the shells 23, 33 are convectively cooled, as described above. One challenge to be overcome in the design of the cooling shrouds 21, 31 is the accommodation of thermal expansion, which occurs during the operation of the gas turbine 10. Another challenge to be overcome in the design of the cooling shrouds 21, 31 is the reduction of vibrations of the cooling shrouds 21, 31, as may be expected to occur during the operation of the gas turbine 10, which may negatively impact the part life and shorten the maintenance intervals of the combustor 100.
According to a first aspect of the present disclosure, an annular combustor for a gas turbine is provided. The annular combustor includes an inner liner shell and an outer liner shell that define an interior volume. The annular combustor is configured to direct combustion gases in a gas flow direction through the interior volume from a forward end of the annular combustor to an aft end of the annular combustor. A cooling shroud is attached at a distance radially outward of the inner liner shell, forming a cooling passage between the inner liner shell and the cooling shroud. The cooling passage is configured to direct cooling air in an air flow direction opposite to the gas flow direction. The cooling shroud includes and is assembled from individual cooling shroud segments circumferentially adjoined to each other, and the distance between the cooling shroud segments and the inner liner shell is greater at the forward end than at the aft end. A plurality of distributed fastening elements, which fastens the cooling shroud segments on the inner liner shell, is distributed across an axial length of the cooling shroud segments in circumferentially staggered rows. Each fastening element of a set of forwardmost fastening elements of the plurality of distributed fastening elements is disposed immediately adjacent to a curved portion at the forward end of each respective cooling shroud segment.
According to another aspect of the present disclosure, a gas turbine is provided. The gas turbine includes a compressor configured to produce a compressed air flow, a turbine coupled to the compressor, and an annular combustor disposed between the compressor and the turbine. The annular combustor includes an inner liner shell and an outer liner shell that define an interior volume. The annular combustor is configured to direct combustion gases in a gas flow direction through the interior volume from a forward end of the annular combustor to an aft end of the annular combustor. A cooling shroud is attached at a distance radially outward of the inner liner shell, forming a cooling passage between the inner liner shell and the cooling shroud. The cooling passage is configured to direct cooling air in an air flow direction opposite to the gas flow direction. The cooling shroud includes and is assembled from individual cooling shroud segments circumferentially adjoined to each other, and the distance between the cooling shroud segments and the inner liner shell is greater at the forward end than at the aft end. A plurality of distributed fastening elements, which fastens the cooling shroud segments on the inner liner shell, is distributed across an axial length of the cooling shroud segments in circumferentially staggered rows. Each fastening element of a set of forwardmost fastening elements of the plurality of distributed fastening elements is disposed immediately adjacent to a curved portion at the forward end of each respective cooling shroud segment.
The specification, directed to one of ordinary skill in the art, sets forth a full and enabling disclosure of the present system and method, including the best mode of using the same. The specification refers to the appended figures, in which:
To clearly describe the current cooling shrouds, certain terminology will be used to refer to and describe relevant machine components within the scope of this disclosure. To the extent possible, common industry terminology will be used and employed in a manner consistent with the accepted meaning of the terms. Unless otherwise stated, such terminology should be given a broad interpretation consistent with the context of the present application and the scope of the appended claims. Those of ordinary skill in the art will appreciate that often a particular component may be referred to using several different or overlapping terms. What may be described herein as being a single part may include and be referenced in another context as consisting of multiple components. Alternatively, what may be described herein as including multiple components may be referred to elsewhere as a single part.
In addition, several descriptive terms may be used regularly herein, as described below. As used herein, “downstream” and “upstream” are terms that indicate a direction relative to the flow of a fluid, such as the working fluid through the turbine engine. The term “downstream” corresponds to the direction of flow of the fluid, and the term “upstream” refers to the direction opposite to the flow (i.e., the direction from which the fluid flows). The terms “forward” and “aft,” without any further specificity, refer to relative position, with “forward” being used to describe components or surfaces located toward the front (or compressor) end of the engine, and “aft” being used to describe components located toward the rearward (or turbine) end of the engine. Additionally, the terms “leading” and “trailing” may be used and/or understood as being similar in description as the terms “forward” and “aft,” respectively. “Leading” may be used to describe, for example, a surface of a turbine blade over which a fluid initially flows, and “trailing” may be used to describe a surface of the turbine blade over which the fluid finally flows.
It is often required to describe parts that are at differing radial, axial and/or circumferential positions. As shown in
The cooling shrouds, which are subject of the present disclosure, provide the function of defining an air plenum around the respective liner shells through which cooling air is delivered along the outside of the respective liner shells. The cooling shrouds are formed in circumferential cooling shroud segments, which seal in relation to each other to prevent leakage from the air plenum. The cooling shroud segments along the inner liner shell are installed in a “blind” manner, because the inner liner shell blocks line-of-sight of the cooling shroud segments. In addition to being temperature resistant and capable of withstanding axial and radial movement during transient operating states, the cooling shroud segments should be designed and/or mounted in such a manner as to minimize their natural vibration during operation. The cooling shroud segments of the present disclosure address these needs.
The combustor 1000 includes an inner liner shell 133 (proximate to the axis 127) and an outer liner shell 123 (distal to the axis 127), which form the side walls of the combustor 1000 and which are radially spaced apart from one another to define an annular interior volume (115, 125). At the upstream (or head) end of the combustor 1000, a front plate 119 spans between the inner liner shell 133 and the outer liner shell 123 to define a combustion zone 115 (sometimes referred to as “zone one”). The front plate 119 defines the inlet plane of the combustion zone 115. Mounted to the front plate 119 at the head end of the combustor 1000 is a ring of burners 116, which, for example, may be designed as double-cone burners or EV-burners and which inject a fuel-air mixture into the combustion zone 115. The combustion gases 126 produced by the burners 116 travel from the combustion zone 115 through a transition zone 125 (sometimes referred to as “zone two”) before being discharged from the aft end of the combustor 1000 to perform work within the turbine 113. The inner liner shell 133 and the outer liner shell 123 are shaped such that the combustion zone 115 is an annular region of uniform cross-section, while the transition zone 125 defines an annular region of diminishing cross-section to the aft end and discharge plane.
The outer shell 123 and the inner shell 133 are cooled using air from the compressor 117, as discussed below. In order to promote the cooling, an outer cooling shroud 121 is disposed radially outward of the outer shell 123 (that is, distal to the axis 127), thus defining an annular cooling passage 122 between the outer shell 123 and the outer cooling shroud 121. As illustrated in
Similarly, an inner cooling shroud 131 is disposed radially outward of the inner shell 133 (that is, toward the axis 127), defining an annular cooling passage 132 between the inner shell 133 and the inner cooling shroud 131. The inner cooling shroud 131 may be divided into a forward inner cooling shroud 181 and an aft inner cooling shroud 191. The aft inner cooling shrouds 191 may be attached to the inner liner shell 133 by fastening elements 124 (also shown in
The inner cooling shroud 131 and the outer cooling shroud 121 may be segmented circumferentially, as well as axially (the axial segmentation being described above as “forward” and “aft”). As described further herein, the aft inner cooling shroud 181 may be circumferentially divided into inner cooling shroud segments 200, as shown in
Air 102 from the compressor 117 flows into the cooling passages 122, 132, at the aft end of the combustor 1000. Air 102 flows along the liner shells 123, 133 of the combustor 1000 in a cooling air flow direction opposite to the direction of the hot gas flow 126 within the combustion zone 115 and the transition zone 125, the air 102 thereby convectively cooling the liner shells 123, 133. At the forward end of the combustor 1000, air 102 from the cooling passages 122, 132 is directed into a combustor dome 118 that defines an air plenum 158 from which the air 102 flows into the burners 116 where it mixes with fuel from a fuel line 147. A portion of the air 102 is directed into the combustor dome 118 flows through the front plate 119, as front plate cooling air 120. The front plate cooling air 120 cools the front plate 119 and flows directly into the combustion zone 115.
The aft inner cooling shroud segments 200 adjoin each other in an overlapping manner along their axial edges 202, 204. Along the first axial edge 202, overlapping elements 236 are welded onto the body 201 of the aft inner cooling shroud segment 200. The overlapping elements 236 overlap the second axial edge 204 of a circumferentially adjacent cooling shroud segment 200 in an overlap region 205 proximate to the edge 204, thus providing a form-fit between the adjacent cooling shroud segments 200.
The body 201 of the cooling shroud segment 200 defines a first row of fastening holes 240 that are distributed between the forward end portion 206 and the aft end portion 208. As shown in
In axial alignment with one or more of the fastening holes 240, 242, in the following region of the fastening holes 240, 242, cooling holes 235 may be provided in the cooling shroud segments 200 to permit air 102 to flow through the cooling shroud segment 200 and impinge on the inner liner shell 133. The mass flow of air 102 enters the annulus 132 between the cooling shroud segments 200 of the inner cooling shroud 131 and the inner liner shell 133 by passing around the bell-mouth curved portion of the respective aft ends 208 of the cooling shroud segments 200. Because the velocity of the air flowing the cooling holes 235 is relatively high compared to the incoming mas flow of air 102, the heat transfer coefficient for the impinging air through holes 235 is increased, and the wall temperature of the inner liner shell 133 is reduced.
The cooling shroud segments 200 are fastened on the associated inner liner shell 133 by fastening elements 124 that are arranged in a distributed manner projecting from the outer surface of the inner liner shell 133 (as shown in
The fastening elements 124 include a C-shaped bracket 144 and a bolt 145. The bolt 145 is welded or otherwise affixed (optionally, with a washer) to the center portion of the C-shaped bracket 144, and the respective ends of the bracket 144 are welded or otherwise affixed to the outer surface of the inner liner shell 133. The cooling shroud segments 200 are disposed over the fastening elements 124, such that the bolts 145 extend through the fastening holes 240, 242, and the bolts 145 are secured by a threaded nut 146 (shown in
The cooling shroud segments 200 are mounted to the inner liner shell 133, via staggered rows of fastening elements 124 secured with nuts 146, which are visible in
Turning now to
At an aft end of the inner cooling shroud segment 200, the annulus 132 between the cooling shroud segment 200 and the inner liner shell 133 defines a first distance 260. At a forward end of the inner cooling shroud segment 200, proximate to the forwardmost fastening element 124-1, the annulus 132 between the cooling shroud segment 200 and the inner liner shell 133 defines a second distance 265 that is greater than the first distance 260.
The fastening element 124-1 includes the bracket 144 mounted to the outer surface of the inner liner shell 133, and the bolt 145 positioned through the bracket 144 and the inner cooling shroud segment 200. The bolt 145 is secured by the nut 146, optionally, with a washer. The fastening element 124, which is the forwardmost fastening element 124-1, is positioned at the inlet to the curved section 207 to reduce vibration of the cooling shroud segment 200.
Exemplary embodiments of an annular combustor having inner cooling shroud segments and methods of using the same are described above in detail. The methods and systems described herein are not limited to the specific embodiments described herein, but rather, components of the methods and systems may be utilized independently and separately from other components described herein. For example, the methods and systems described herein may have other applications not limited to practice with turbine assemblies, as described herein. Rather, the methods and systems described herein can be implemented and utilized in connection with various other industries.
While the technical advancements have been described in terms of various specific embodiments, those skilled in the art will recognize that the technical advancements can be practiced with modification within the spirit and scope of the claims.
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Number | Date | Country | |
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