Inner plug and cap for liquid injection containers, and jig used to fix cap to inner plug

Information

  • Patent Grant
  • 6574848
  • Patent Number
    6,574,848
  • Date Filed
    Thursday, March 29, 2001
    23 years ago
  • Date Issued
    Tuesday, June 10, 2003
    21 years ago
Abstract
The present invention provides an inner plug easily removable from a neck of a container, and a cap for covering the inner plug. The inner plug comprises an engaging portion to be fitted to a neck of the container, a threaded cylinder, and a lip cylinder connected to the threaded cylinder. The engaging portion comprises an inner cylinder, an outer cylinder, and a shoulder wall. The threaded cylinder is arranged on the inner cylinder. The cap has a side cylinder to be engaged with the threaded cylinder of the inner plug, and a cover cylinder covering the shoulder wall and the outer cylinder. The cover cylinder has a diameter larger than a diameter of the side cylinder. The outer cylinder is provided with a cut portion. The shoulder wall is provided with a cut portion connecting to the cut portion of the outer cylinder. The shoulder wall is provided on a lower surface thereof with a tear off groove along the outer cylinder. The groove is connected to the cut portion of the shoulder wall. Also, a jig for holding an inner plug unrotatably is provided.
Description




FIELD OF THE INVENTION




The present invention relates to a liquid injection container, especially relates to an inner plug and a cap for covering the inner plug for the liquid injection container enable of easily removing the inner plug from the neck of the container after using the container, further more relates to a jig for holding the inner plug used for fitting the inner plug and the cap.




BACKGROUND OF THE INVENTION




It has been encouraged conventionally that for recycling the used liquid injection container, in case of wasting the container, the inner plug and the cap molded from different resin materials from the one of the container are removed from the neck of the container, and are wasted separately from the container.




There has been a problem, however, that a considerable force is necessary to remove the inner plug, and the inner plug attached to the neck of container by tapping cannot be separated easily. Therefore, actually the user should waste the container with the inner plug.




To solve the problem of the above, it is desired to seal the container inside completely in using it, and to obtain a cover member for the liquid injection container enable of easily removing the inner plug tapped in the neck in case of wasting it.




For the second technical background, for preventing an excess wrapping, conventional liquid injection containers having a tapped inner plug and a cap to cover the plug in capable of removing a disposable portion of a partition wall to open a pouring hole have been sold without a sealed wrapping of the cap.




However in case of preventing a sealed wrapping, for liquid injection container provided cut portions in an outer cylinder and a shoulder wall of the inner plug engaging portion to tear off the outer cylinder enable of removing the inner plug from the neck of the container easily, it is possible of intentionally removing the cap, opening the outer cylinder by pulling portion provided in the outer cylinder to cut the connecting portion and of performing to tear off the outer cylinder.




Under the conditions described hereinbefore, it is required to achieve the inner plug and the cap for the liquid injection container enable of checking from the outside a presence of a cheating on the goods in a shop without removing the cap.




In the third technical background, in a process of filling the content liquid in a container, it is conventionally practiced to tap and seal the container neck by the inner plug covered by screwing the cap after filling liquid contents in the container and to cool the liquid contents by cooling water over the container after heating and filling the container, further for screwing the cap, the inner plug is embedded in a jig and the outer circumference of the outer cylinder of the inner plug engaging portion is fastened by a holding member to prevent the inner plug from the rotation.




However it has been required to use a cap having a cover cylinder over the shoulder wall and the outer cylinder of the inner plug engaging portion to prevent a cool water from flooding into the container through a notch provided in the outer cylinder of the inner plug engaging portion and through a notch provided in the shoulder wall to connect with said notch.




Therefore there has been a new problem to be solved that due to a presence of the cover cylinder covering the outer cylinder, the outer cylinder circumference of the engaging portion cannot be fastened by the holding member and the cap cannot be screwed.




SUMMARY OF THE INVENTION




It is the first object of the present invention to provide an inner plug comprising of a cover member tapped in a liquid injection container enable of easily removing from the container neck in wasting the container and to provide a cap covering the inner plug.




In order to achieve objects of the present invention, it is provided a cover for a liquid injection container comprising an inner plug and a cap; said inner plug comprising an engaging portion to be fitted to a neck of the container, a threaded cylinder, and a lip cylinder connected to said threaded cylinder; said engaging portion comprising an inner cylinder, an outer cylinder, and a shoulder wall; said threaded cylinder being arranged on the inner cylinder; said cap having a side cylinder to be engaged with said threaded cylinder of said inner plug, and a cover cylinder covering said shoulder wall and said outer cylinder; said cover cylinder having a diameter larger than a diameter of said side cylinder; said outer cylinder being provided with a cut portion; said shoulder wall being provided with a cut portion connecting to said cut portion of the outer cylinder; said shoulder wall being provided on a lower surface thereof with a tear off groove along the outer cylinder; and said groove being connected to said cut portion of the shoulder wall.




It is the second object of the present invention to provide the inner plug and the cap of the liquid injection container enable of checking a breakage of the connecting portion of the outer cylinder due to a cheating on the goods without removing the cap.




To achieve the object of the above, it is provided a cover for a liquid injection container comprising an inner plug and a cap; said inner plug comprising an engaging portion to be fitted to a neck of the container, a threaded cylinder and a lip cylinder connected to said threaded cylinder; said engaging portion comprising an inner cylinder, an outer cylinder, and a shoulder wall; said threaded cylinder being arranged on the inner cylinder; said cap having a side cylinder to be engaged with said threaded cylinder of said inner plug, and a cover cylinder covering said shoulder wall, and said outer cylinder; said cover cylinder having a diameter larger than a diameter of said side cylinder; said outer cylinder having a connecting portion, and being provided with a cut portion; said shoulder wall being provided with a cut portion connecting to said cut portion of the outer cylinder; said shoulder wall being provided on a lower surface thereof with a tear off groove along the outer cylinder; said groove being connected to said cut portion of the shoulder wall; and an lower end of said outer cylinder extending beyond a lower end of the cylindrical wall of the cap. Also, provided is a cover for a liquid injection container comprising an inner plug and a cap; said inner plug comprising an engaging portion to be fitted to a neck of the container, a threaded cylinder, and a lip cylinder connected to said threaded cylinder; said engaging portion comprising an inner cylinder, an outer cylinder, and a shoulder wall; said threaded cylinder being arranged on the inner cylinder; said cap having a side cylinder to be engaged with said threaded cylinder of said inner plug, and a cover cylinder covering said shoulder wall, and said outer cylinder; said cover cylinder having a diameter larger than a diameter of said side cylinder; said outer cylinder having a connecting portion, and being provided with a cut portion; said shoulder wall being provided with a cut portion connecting to said cut portion of the outer cylinder; said shoulder wall being provided on a lower surface thereof with a tear off groove along the outer cylinder; said groove being connected to said cut portion of the shoulder wall; and the outer cylinder being provided on an outer surface thereof at a lower end thereof with a flange.




For easily checking the breakage of the outer cylinder of the engaging portion, the color of the inner plug may be different from the color of the cap. For outwardly checking the condition of shoulder wall including the connecting piece of the outer cylinder, the cap may be molded from a transparent or a semitransparent resin.




It is the third object of the present invention to provide a jig for holding an inner plug unrotatably by engaging it with an engaging portion connecting to the lip cylinder of the plug.




To achieve the object of the above, it is provided a jig for holding an inner plug unrotatably; said inner plug comprising a lip cylinder, a threaded cylinder, and an engaging portion; said engaging portion comprising an outer cylinder and an inner cylinder; said inner plug being provided with a lot of longitudinal ribs between the lip cylinder and the threaded cylinder; said jig comprising a column and a cylinder; said column having a diameter substantially same as a diameter of an inner surface of said inner cylinder; said cylinder extending from an outer periphery of the column and having a thickness substantially same as a space between the lip cylinder and the threaded cylinder; said cylinder being provided with slits corresponding to said longitudinal ribs. Also, it is provided a jig for holding an inner plug unrotatably; said inner plug comprising a lip cylinder, a threaded cylinder, and an engaging portion; said engaging portion comprising an outer cylinder and an inner cylinder; said lip cylinder having a partition wall; said partition wall being provided on a lower surface thereof with an inner wall aligned and below the lip cylinder; said inner wall being formed with vertical ribs on an inner surface thereof; said jig comprising a holding base and a support step for receiving a lower end of the inner wall of the inner plug; said holding base being provided with vertical grooves which engage with the vertical ribs; said holding base having an outer surface which engages with an inner surface of the inner wall of the inner plug.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a partially cut rear view of assembling an inner plug, a cap and a neck of the container according to the first embodiment of the present invention;





FIG. 2

is a front view of the inner plug according to the first embodiment of the present invention;





FIG. 3

is a plan view of the inner plug according to the first embodiment of the present invention;





FIG. 4

is a section view along line


4





4


of

FIG. 3

;





FIG. 5

is a bottom view of the inner plug according to the first embodiment;





FIG. 6

is a partially cut front view of the cap according to the first embodiment;





FIG. 7

is a partially cut rear view of assembling the inner plug, the cap and the neck according to the second embodiment;





FIG. 8

is a front view of the inner plug according to the second embodiment;





FIG. 9

is a plan view of the inner plug according to the second embodiment;





FIG. 10

is a sectional view of the inner plug along line


10





10


of

FIG. 9

;





FIG. 11

is a bottom view of the inner plug according to the second embodiment;





FIG. 12

is a partially cut front view of the cap according to the second embodiment;





FIG. 13

is a partially cut rear view of assembling the inner plug and the cap according to the third embodiment of the present invention;





FIG. 14

is a partially cut rear view of the jig, the inner plug and the cap according to the fourth embodiment of the present invention;





FIG. 15

is a partially cut front view of the jig of

FIG. 14

;





FIG. 16

is a perspective view of the jig of

FIG. 14

;





FIG. 17

illustrates the fifth embodiment of the present invention and is a partially cut rear view of the jig, the inner plug and the cap;





FIG. 18

is a partially cut-away front view of the jig of FIG.


17


and





FIG. 19

is a perspective view of the jig of FIG.


17


.











PREFERRED EMBODIMENTS OF THE INVENTION




The first embodiment of an inner plug and a cap for the container of the present invention will be described in conjunction with accompanied drawings.




In

FIG. 1

, “A” illustrates a cylindrical neck of a container, “B” illustrates an inner plug, and “C” illustrates a cap.




These are made of synthetic resin. The inner plug B and the cap C are formed of a different resin from the container.




The neck A of the container is provided with a protruded strip


1


and a protrusion


2


for holding.




As shown in

FIGS. 2

to


4


, the inner plug B comprises an engaging portion


3


for engaging the inner plug with the neck A of the container, a threaded cylinder


5


, and a lip cylinder


4


connected to the cylinder


5


.




The engaging portion


3


comprises an outer cylinder


6


, an inner cylinder


7


and a shoulder wall


8


. The cylinder


5


is extended upwardly from the inner cylinder


7


.




The outer cylinder


6


is provided with a protruded strip


9


on an inner surface of the outer cylinder at a lower end portion. The strip


9


protruded inwardly, and engaged with the protruded strip


1


provided on an outer surface of the neck A. The inner cylinder


7


is provided with an expanded portion


10


on an outer surface at an upper portion, to form an interference.




When the inner plug B is fitted to the neck, the expanded portion


10


of the inner cylinder


7


is engaged with an inner surface of the neck A of the container, and the strip


9


of the outer cylinder


6


is engaged with a lower end of the strip


1


of the neck A, so as to fit the inner plug B to the neck A of the container.




The inner cylinder


7


tightly contacts with the inner surface of the neck A, and the shoulder wall


8


tightly contacts with an upper end surface of the neck A, so as to seal the container.




At a predetermined portion, the outer cylinder


6


is provided with a cut portion


12


and has a connecting portion


11


. The shoulder wall


8


is provided with a cut portion


13


which extends an inner surface of the outer cylinder


6


and which continues to the cut portion


12


. These cut portions constitute a tab


14


on circumferential wall of the outer cylinder


6


.




A non-slip notch


15


is formed on a surface of the tab


14


to prevent fingers from slipping in case of tearing off.




The shoulder wall


8


is formed with a tear-off groove


16


having substantially V-shaped cross section view in a lower surface thereof. The groove


16


is formed in a range of at least 180° along an inner surface of the outer cylinder


6


, and connects with the cut portion


13


.




The threaded cylinder


5


is formed with a thread


17


on an outer surface thereof. At an upper end of the threaded cylinder


5


, a support wall


18


is continuously formed, and extends inwardly. The lip cylinder


4


extends upwardly from the support wall


18


.




At lower side of the support wall


18


, a plurality of reinforce ribs


19


are arranged between the inner surface of the threaded cylinder


5


and the outer surface of the lip cylinder


4


, so as to stably support the lip cylinder


4


.




The cylinder


4


is formed with a pouring lip


20


which is bent outwardly from an upper end periphery of the cylinder


4


. The cylinder


4


is also formed with a partition wall


21


at a lower end thereof.




As shown in

FIG. 5

, the partition wall


21


is formed with a tear-off groove


22


in a lower surface thereof. A portion of the wall


21


surrounded by the groove


22


can be removed to form a removable portion


23


, which acts as an outlet of liquid when the container is used.




As shown in

FIGS. 1

,


3


, and


4


, a connecting piece


24


extends from an upper surface of the disposable portion


23


, and a ring tab


25


is provided at an upper end of the connecting piece


24


. Although the connecting piece


24


does not appear along A—A cross section view of

FIG. 4

, the piece


24


is shown by a dot line in

FIG. 4

in order to show a shape of the piece


24


.




As shown in

FIG. 6

, the cap C comprises a top wall


30


, a side cylinder


31


and a cover cylinder


32


.




The top wall


30


is provided with a sleeve


33


vertically suspended in a lower surface thereof. The sleeve has a ring shape of the cross sectional view. The side cylinder


31


is formed with a thread


34


in an inner surface thereof, and the thread


34


engage with the thread


17


of the cylinder


5


of the inner plug B.




A shoulder wall or a flange


35


is arranged in a lower end of the side cylinder


31


, and extends outwardly. A cylindrical wall


36


is vertically suspended from an outer periphery of the shoulder wall


35


.




The cover cylinder


32


is formed by the shoulder wall


35


and the cylindrical wall


36


, and contacts with the engaging portion


3


of the inner plug B.




When the cap C is threaded and fitted to the inner plug B, an outer surface of the sleeve


33


contacts with an inner surface of the lip cylinder


4


to seal the lip cylinder


4


. Also, the cover cylinder


32


contacts with the shoulder wall


8


of the engaging portion


3


of the inner plug B and with an outer surface of the outer cylinder


6


, to cover and fit to the inner plug.




The functional and effect of the liquid injection container of the present invention will be described hereinbelow.




The container is filled with heated and sterilized liquid, and then is cooled by a cooling water.




In this case, since the engaging portion


3


of the inner plug B is covered by the cover cylinder


32


of the cap C, the cooling water is prevented from invading into the container through the cap B, even if the cut portions


12


,


13


are provided on the outer cylinder


6


and the shoulder


8


of the portion


3


.




In use of the container, the ring tab


25


is pulled upwardly by a finger. The disposable portion


23


of the partition wall


21


is removed along the tear-off groove


22


to form the outlet for pouring the liquid.




When the cap C covers the inner plug B after pouring liquid, since the cover cylinder


32


covers the engaging portion


3


of the inner plug B, the shoulder wall


8


and the outer cylinder


6


of the engaging portion


3


are prevented from the dust in atmosphere, and the cut portion


13


of the shoulder wall


8


is prevented from accumulating dust.




When the used container is wasted or disposed, the tab


14


of the outer cylinder


6


is pulled outwardly, so that the groove


16


formed in the lower surface of the shoulder wall


8


is cut.




When the groove


16


is further cut beyond 180 degree, the engagement of the protruded strip


9


of the outer cylinder


6


with the protruded strip


1


of the neck A is released, so as to decrease an engagement force between the outer cylinder


6


and the neck A. Since the remained engagement force is derived from just the interference between the expanded portion


10


of the inner cylinder


7


and the inner surface of the neck A, the inner plug B can be removed easily.




The second embodiment of an inner plug and a cap for the container of the present invention will be described in conjunction with accompanied drawings.




In

FIG. 7

, “A


2


” illustrates a neck of the container, “B


2


” illustrates an inner plug, and “C


2


” illustrates a transparent or semitransparent cap.




The container, the inner plug B


2


, and the cap C


2


are made of synthetic resins which are different resin one another. The cap C


2


is made of a transparent or semitransparent synthetic resin.




The neck A


2


of the container is provided with a protruded strip


41


and a protrusion


42


for holding.




As well as the first embodiment, as shown in

FIGS. 8

to


10


, the inner plug B


2


comprises an engaging portion


43


, a threaded cylinder


45


, and a lip cylinder


44


. The engaging portion


43


comprises an outer cylinder


46


, an inner cylinder


47


, and a shoulder wall


48


.




The outer cylinder


46


is provided with a protruded strip


49


on an inner surface of the outer cylinder at a lower end portion. The strip


49


is protruded inwardly, and engaged with the protruded strip


41


provided on an outer surface of the neck A


2


. In the second embodiment, a flange


50


is radially outwardly protruded from an outer surface of the outer cylinder


46


at a lower end.




As well as the first embodiment, when the inner plug is fitted to the neck, an expanded portion


5


of the inner cylinder


47


is engaged with an inner surface of the neck A


2


of the container, and the strip


49


of the outer cylinder


46


is engaged with a lower end of the strip


41


, so as to fit the inner plug B


2


to the neck A


2


of the container. The inner cylinder


47


tightly contacts with the inner surface of the neck A


2


, and the shoulder wall


48


tightly contacts with an upper end surface of the neck A


2


, so as to seal the container.




As shown in

FIGS. 8

to


11


, the outer cylinder


46


is provided with a cut portion


53


, and has a connecting portion


52


at the lower end portion thereof. The flange


50


is also provided with the cut portion. The shoulder wall


48


is provided with a cut portion


54


which extends along an inner circumference of the outer cylinder


46


so as to connect to the cut portion


53


. A tab


55


is formed by the cut portions


53


,


54


in the circumference wall of the outer cylinder


46


. The tab


55


is formed with a non-slip notch


56


as well as the first embodiment.




The shoulder wall


48


is provided with a tear-off groove


57


in a lower surface thereof as well as the first embodiment. The groove


57


has substantially V-shaped cross sectional view. The groove


57


continues to the cut portion


54


, and is formed in a range of at least 180° along an inner surface of the outer cylinder


46


.




The threaded cylinder


45


is formed with a thread


58


on an outer surface thereof. A support wall


59


extends inwardly from an upper end of the cylinder


45


. The lip cylinder


44


extends upwardly from the support wall


59


.




The cylinder


44


is formed with a pouring lip


60


which is bent outwardly from an upper end periphery of the cylinder


44


. The cylinder


44


is also formed with a partition wall


61


at a lower end thereof.




In the second embodiment, an inner wall


62


is provided on a lower surface of the partition wall


61


aligned and below the lip cylinder


44


. The inner wall


62


is formed on an inner surface thereof with a plurality of vertical ribs


63


spaced apart from one another. Each of the ribs


63


extends downwardly to reach a lower end of the inner wall


62


.




The partition wall


61


is formed with a tear-off groove


64


in a lower surface thereof. The groove


64


has a reverse V-shaped cross sectional view. A portion of the wall


61


surrounded by the groove


64


can be removed to form a disposable portion


65


. A connecting piece


66


extends upwardly from an upper surface of the disposable portion


65


, and a ring tab


67


is provided at an upper end of the connecting piece


66


.




As shown in

FIG. 12

, the cap C


2


comprises a top wall


70


, a side cylinder


71


, and a cover cylinder


72


. In the second embodiment, the cap C


2


is transparent or semitransparent as described above.




As well as the first embodiment, the top wall


70


is provided with a sleeve


73


downwardly extended from a lower surface thereof. The side cylinder


71


is formed with a thread


74


in an inner circumference thereof. A shoulder wall or flange


75


is arranged at a lower end of the side cylinder


71


. A cylindrical wall


76


is downwardly extended from an outer periphery of the shoulder wall


75


.




In the second embodiment, length X (

FIG. 12

) between an upper end and a lower end


77


of the inner surface of the cylindrical wall


76


of the cap C


2


is equal to or smaller than length Y (

FIG. 8

) between an upper surface of the outer cylinder


46


and an upper surface of the flange


50


of the inner plug B


2


. In the second embodiment, when the cap C


2


is fitted to the inner plug B


2


, the cover cylinder


72


covers an outer periphery surface of the outer cylinder


46


above the flange


50


.




The function and effect of the liquid injection container will be described hereinbelow.




In addition to the same function and effect achieved as the first embodiment, the second embodiment has following function and effect.




In a sale of containers filled with liquid contents, even if the connecting portion of the inner plug has already been broken intentionally or accidentally, it can be seen whether or not the container is suitable as goods, because the inner plug has the connecting portion


52


at the lower end of the outer cylinder


46


in addition to the flange


50


, so that the connecting portion


52


can be observed even if the cap C


2


is fitted.




Since the cap is transparent or semitransparent, it can be observed whether or not the groove


57


of the shoulder wall


48


is broken, in addition to the breakage of the connecting portion


52


of the outer cylinder


46


.




The third embodiment referred to the inner plug and the cap will be described hereinbelow.




Although the second embodiment has the flange at the lower end of the outer cylinder of the inner plug, the flange can be eliminated as illustrated in

FIG. 13

if the cap is transparent or semitransparent.




In

FIG. 13

, “B


2




a


” is an inner plug, and “C


2


” is a cap. The inner plug B


2




a


does not include a flange at a lower end of an outer cylinder


46




a.


In other words, an outer surface of the outer cylinder


46




a


of an engaging portion


43




a


of the inner plug B


2




a


has a diameter same as that of an inner surface of the cylindrical wall


76


of the cap C


2


. The outer cylinder


46




a


extends beyond a lower end of the cylindrical wall


76


of the cap C


2


in a range of a height “Z” which corresponds to a height of the flange. Thus, the user can see the connecting portion of the outer cylinder of the inner plug. In addition, since the cap is transparent or semitransparent, the user can see the shoulder wall through the cap.




If the cap is transparent, the cover cylinder of the cap may be designed to cover the entire outer cylinder, so as to clearly observe the shoulder wall in addition to the connecting portion through the transparent cap.




Although each of the second and the third embodiments uses the transparent semitransparent cap, the cap may have a color which is different from that of the inner plug. Since the color of the cap is different from that of the inner plug, the flange of the outer cylinder can be distinguished from the cap by a different color, so as to easily observe the connecting portion. If the groove is broken and the outer cylinder is removed, the color of the flange can not be seen, so as to recognize that such container is not suitable for goods.




If the color of the cap is different from that of the inner plug, the flange may be eliminated. It can be easily recognize whether or not a container is suitable as goods, because the color of the inner plug itself can not be observed.




The fourth embodiment referred to a jig for the holding the inner plug of the invention will be described in conjunction with accompanied drawings.




This embodiment refers to a jig for holding the inner plug used for fitting the inner plug with the cap (see

FIGS. 1-6

) according to the above described first embodiment.




A construction of the jig, and a relationship between the inner plug and the jig will described hereinbelow.




In

FIG. 14

, “B” illustrates an inner plug, “C” illustrates a cap, and “D” illustrates a jig for holding the inner plug.




As illustrated in

FIGS. 15 and 16

the jig D comprises a base


80


and a holding member


81


erected on the base


80


.




The holding member


81


comprises a column


82


and a cylinder


83


extending upwardly from an outer circumference of the column


82


. The column


82


has a same outer diameter with an inner diameter of the inner cylinder


7


of the engaging portion


3


of the inner plug B. The cylinder


83


has a thickness T equal with a space between the lip cylinder


4


and the threaded cylinder


5


. The cylinder


83


is formed with a plurality of slits


84


which corresponds to the reinforce rib


19


formed between the lip cylinder


4


and the threaded cylinder


5


of the inner plug B. Each slit


84


has a width equal to a width of each of the reinforce ribs


19


, so that each of the ribs


19


is inserted into each of the slits


84


.




The embodiment how to use of the jig and the function and the effect thereof will be described hereinbelow.




After filling liquid in the container, the inner plug of the present invention is screwed with the cap, and is then fitted to the neck of the container.




When the inner plug is screwed to the cap C, the inner cylinder


7


of the engaging portion


3


of the inner plug B is inserted in the cylinder


83


of the holding member


81


of the jig, and the reinforce ribs


19


of the inner plug B is pressed to insert into the slit


84


. An edge of the cylinder


83


is inserted to contact with the support wall


18


of the lip cylinder


4


of the inner plug B, so as to engage the column


82


with the inner cylinder


7


.




Thus, the inner plug B is supported to the jig D incapable of rotating each other, so that the cap C can be easily screwed with the inner plug B.




In the illustrated embodiment, the reinforce rib


19


is engaged with the slit


84


of the jig D. Alternatively, a lot of longitudinal holes having circular cross sectional shape may be formed between the lip cylinder


4


and the threaded cylinder


5


, and a lot of longitudinal strips may be projected from the cylinder


83


of the jig D, so as to insert the strips into the holes.




The fifth embodiment will be described hereinbelow, and relates to a jig for screwing and fitting the cap to the inner plug of the second embodiment (see

FIGS. 7

to


12


).




In

FIG. 17

, “B


2


” is an inner plug, “C


2


” is a cap, and “Da” is a jig of the inner plug.




As shown by

FIGS. 18 and 19

, the jig Da comprises a base


90


and a holding member


91


erected from the base


90


coaxially.




The holding member


91


comprises a holding base


92


and a support step


93


. The holding base


92


has a diameter same as the inner circumference of the inner wall


62


which downwardly extends from the lip cylinder


44


of the inner plug B


2


. The support step


93


receives a lower end of the inner wall


62


. The holding base


92


is formed on an outer surface thereof with a plurality of vertical grooves


94


equally spaced. Each of the vertical grooves


94


has a width substantially equal to that of the vertical rib


63


of the inner plug, and extends from an upper end of the holding base


92


to the support step


93


.




The function and the effect of the fifth embodiment will be described.




Each of the vertical ribs


63


on the inner wall


62


of the inner plug B


2


is inserted to each of the vertical groove


94


of the jig Da, and is pushed such that the lower end of the inner wall


62


contacts with the support step


93


, so as to fix the inner plug B


2


to the holding base


92


of the jig Da.




Therefore, the inner plug B


2


is unrotatably held by the jig Da as well as the fourth embodiment, so that the cap C


2


can be screwed and engaged to the threaded cylinder


45


of the inner plug B


2


.




In an illustrated embodiment, the inner plug B


2


is formed with the vertical rib


63


at the inner wall


62


, and the jig Da is formed with the vertical groove


94


at the holding base


92


as described above. Alternatively, the inner wall


62


may be formed with a slit or a groove, and the holding base


92


of the jig Da may be formed on the surface thereof with a protruding strip which is engaged with the groove.




In place of the slit


84


as shown by

FIGS. 15 and 16

and of the vertical groove


94


as shown by

FIGS. 18 and 19

, a concave depressed step portion


100


may be formed in an outer periphery


103


on a top surface of the base


80


as shown by a dotted line in FIG.


16


. The protruded strip


9


illustrated in

FIG. 5

is disposed at the concave depressed step portion


100


. The step portion


100


is formed with protrusions


101


, and the protruded strip


9


is formed with notches


102


(FIG.


5


), each of which corresponds with each of the protrusions


101


. Since the protrusions


101


of the jig are inserted into the notches


102


, the jig prevents the inner plug from rotating each other.




The reinforce rib


19


in the fourth embodiment, the longitudinal hole formed between the lip cylinder


4


and the threaded cylinder


5


in the modified embodiment of the fourth embodiment, the vertical rib


63


in the fifth embodiment, and the slit or groove in the modified embodiment of the fifth embodiment act as the engaging piece, and these are engaged with the jig so as to hold the inner jig unrotatably.




In each embodiment described hereinbefore, the cover cylinder of the cap covers the outer cylinder of the engaging portion of the inner plug. However, the inner plug of the present invention may be applicable for using the cap having no cover cylinder, and in this case, holding members for preventing the rotation is not necessary, so as to become the construction of the jig simple.




Since the present invention has the above described constructions, the present invention has the following effects.




In the first embodiment as referred to the inner plug and the cap, since the tear-off groove is formed on the lower surface of the shoulder wall of the engaging portion of the inner plug in a predetermined range along the outer cylinder inner circumference, the tear-off groove can be broken by pulling the tab of the outer cylinder to tear off the outer cylinder circumferential wall along the tear-off groove.




Therefore the inner plug can be easily removed to waste the container, the inner plug, and the cap separately.




Since the cover cylinder is mounted in the cap to cover the outer cylinder and the shoulder wall of the engaging portion of the inner plug, for cooling the container after heating and filling the contents, the container can be prevented from cooling water flooding through the cut portion and from the dust adhered on the engaging portion of the inner plug in using the container.




In the second and the third embodiments, since the cover cylinder of the cap does not cover the flange of the outer cylinder lower end of the inner plug or the lower end portion of the outer cylinder, the connecting portion of the outer cylinder lower end can be observed without removing the cap to check the presence of the cheating on the goods.




Further, when the cap is formed in a transparent or a semitransparent, not only the condition of the connecting portion of the outer cylinder of the inner plug but also of the condition of the shoulder portion can be observed from upside of the cap to check the applicability of the connecting portion and the presence of breakage of the shoulder wall or the cheating on the container.




When the color of the cap is different from that of the inner plug, the outer cylinder of the inner plug can be distinguished from the upside of the cap to be capable of checking the condition of the connecting portion.




Even if the tear-off groove of the shoulder wall is broken or the outer cylinder is removed, the cheating on the container can be immediately checked by a colorless flange.




For jig of the inner plug, since a positioning member is mounted to contact with the lip cylinder of the inner plug, the engage portion such as the groove, and since the convex lip or the slit is disposed in the jig to engage with the positioning member, the inner plug is supported in preventing from the rotation, and conventional inner plug for holding the outer cylinder of the plug is not necessary.




As described hereinbefore, the inner plug and the cap of the liquid injection container of the present invention is useful for a closure member to seal the inside of the container, especially the inner plug can be removed from the container neck easily after using the contents liquid therein, thereby the container, the inner plug, and the cap can be wasted separately.




Therefore the waste container can be prevented from being mixed of different kinds of materials, and can be useful for recycling plastic materials.




Furthermore in the jig of the inner plug, since the jig is engaged with the engaging portion connected to the lip cylinder of the inner plug, the rotation of the inner plug can be prevented completely and the simple structure thereof can be useful for the jig.



Claims
  • 1. An inner plug and a jig for holding the inner plug unrotatably, said inner plug comprising:a lip cylinder; a threaded cylinder; and an engaging portion, said engaging portion having an outer cylinder and an inner cylinder, said inner plug being provided with a plurality of longitudinal ribs between the lip cylinder and the threaded cylinder, said jig comprising: a column; and a cylinder, said column having a diameter substantially same as a diameter of an inner surface of said inner cylinder, said cylinder extending from an outer periphery of the column and having a thickness substantially same as a space between the lip cylinder and the threaded cylinder, said cylinder being provided with slits corresponding to said longitudinal ribs.
  • 2. An inner plug and a jig for holding the inner plug unrotatably, said inner plug comprising;a lip cylinder; a threaded cylinder; and an engaging portion, said engaging portion having an outer cylinder and an inner cylinder, said lip cylinder having a partition wall, said partition wall being provided on a lower surface thereof with an inner wall aligned and below the lip cylinder, said inner wall being formed with vertical ribs on an inner surface thereof, said jig comprising: a holding base; and a support step for receiving a lower end of the inner wall of the inner plug, said holding base being provided with vertical grooves which engage with the vertical ribs, said holding base having an outer surface which engages with an inner surface of the inner wall of the inner plug.
  • 3. A jig for holding an inner plug unrotatably, the inner plug having a lip cylinder, a threaded cylinder and an engaging portion, the engaging portion having an outer cylinder and an inner cylinder, the inner plug having a plurality of longitudinal ribs between the lip cylinder and the threaded cylinder, said jib comprising;a column; and a cylinder, said column having a diameter substantially same as a diameter of an inner surface of said inner cylinder, said cylinder extending from an outer periphery of the column and having a thickness substantially same as a space between the lip cylinder and the threaded cylinder, said cylinder being provided with slits corresponding to said longitudinal ribs.
  • 4. A jig for holding an inner plug unrotatably, said inner plug having a lip cylinder, a threaded cylinder and an engaging portion, said engaging portion having an outer cylinder and an inner cylinder, the lip cylinder having a partition wall, the partition wall being provided on a lower surface thereof with an inner wall aligned and below the lip cylinder, the inner wall having vertical ribs on an inner surface thereof, said jig comprising:a holding base; and a support step for receiving a lower end of the inner wall of the inner plug, said holding base being provided with vertical grooves which engage with the vertical ribs, said holding base having an outer surface which engages with an inner surface of the inner wall of the inner plug.
Priority Claims (3)
Number Date Country Kind
10-158500 May 1998 JP
10-283.518 Sep 1998 JP
10-283517 Sep 1998 JP
Parent Case Info

This is a Division of application Ser. No. 09/463,060 filed Jan. 19, 2000 which is a U.S. National Stage of PCT/JP99/02691 filed May 21, 1999.

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4171749 Obrist et al. Oct 1979 A
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6016931 Ohmi et al. Jan 2000 A
6247605 Fujie et al. Jun 2001 B1
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Number Date Country
5-35704 May 1993 JP
6-135451 May 1994 JP
8-156960 Jun 1996 JP
9-301392 Nov 1997 JP