This disclosure is directed to shipping containers for covers and/or baseplates used as the inner pod of a reticle pod.
This disclosure claims priority to U.S. provisional patent application No. 63/294,463 with a filing date of Dec. 29, 2021, which is incorporated by reference herein.
Reticles to be processed, for example through photolithography such as extreme ultraviolet (EUV) can be stored and conveyed in reticle pods including an outer pod and an inner pod. The inner pod can include a baseplate and a cover.
This disclosure is directed to shipping containers for covers and/or baseplates used as the inner pod of a reticle pod.
Shipping containers according to embodiments can protect the covers and/or baseplates of reticle inner pods during shipping to users of the covers and baseplates. This can reduce the incidence of damage to the covers and/or baseplates, thus reducing or preventing loss of usable covers and baseplates during transit. In embodiments, the shipping containers can increase the number of covers and/or baseplates that can be shipped in a given volume of shipping space. The shipping containers can use opposing rigid and hard retention points to both firmly secure the covers and/or baseplates while reducing the effect of shocks on the covers and/or baseplates. Shipping containers according to embodiments can be configured to interface with features already present in the design of the covers and/or baseplates such that the covers and/or baseplates can be secured in the shipping containers without further modification of the covers and/or baseplates.
A container for a cover or a baseplate of a reticle pod includes a first shell comprising a plurality of first fixing features and a second shell comprising a plurality of second fixing features. The first shell and the second shell are configured to be joined together. When the first shell and the second shell are joined together, the first shell and the second shell define an interior space. The interior space is sized such that it can accommodate the cover or the baseplate of the reticle pod. The first fixing features are configured to engage the cover or the baseplate of the reticle pod at first predetermined positions corresponding to first pod features provided on a first side of the cover or the baseplate of the reticle pod. The second fixing features are configured to engage the cover or the baseplate of the reticle pod at second predetermined positions corresponding to second pod features provided on a second side of the cover or the baseplate of the reticle pod. When the first fixing features engage with the first pod features and the second fixing features engage with the second pod features, the engagement restricts movement of the cover or the baseplate of the reticle pod in plane with at least one of the first shell or the second shell.
In an embodiment, at least one of the first fixing features or the second fixing features each include a resilient material. In an embodiment, the resilient material is a fluoroelastomer.
In an embodiment, at least one of the first fixing features or the second fixing features each include a rigid material. In an embodiment, the rigid material is a same material as a body of the first shell or the second shell.
In an embodiment, the container is for the cover of the reticle pod and at least some of the first predetermined positions and the second predetermined positions correspond to through holes of the cover of the reticle pod.
In an embodiment, the container is for the baseplate of the reticle pod and at least one of the first predetermined positions or the second predetermined positions corresponds to a kinematic coupling groove of the baseplate of the reticle pod.
In an embodiment, the first predetermined positions and the second predetermined positions correspond to non-functional locations of the cover or the baseplate of the reticle pod.
In an embodiment, the first shell and the second shell each include polycarbonate or a polyolefin.
In an embodiment, a method of storing a cover or a baseplate of a reticle pod includes placing the cover or the baseplate of the reticle pod into a first shell of a container. The first shell including a plurality of first fixing features. Placing the cover or the baseplate of the reticle pod into the first shell includes engaging first pod features on a first side of the cover or the baseplate with the plurality of first fixing features. The method further includes joining a second shell of the container to the first shell of the container. The second shell includes second engagement features. Joining the second shell of the container to the first shell includes engaging second pod features on a second side of the cover or the baseplate with the second fixing features. The engagement of the first fixing features with the first pod features and the engagement of the second fixing features with the second pod features restrict movement of the cover or the baseplate of the reticle pod in plane with at least one of the first shell or the second shell.
In an embodiment, at least one of the first fixing features or the second fixing features each include a resilient material. In an embodiment, the resilient material is a fluoroelastomer.
In an embodiment, at least one of the first fixing features or the second fixing features each include a rigid material. In an embodiment, the rigid material is a same material as a body of the first shell or the second shell.
In an embodiment, the cover or the baseplate being stored is the cover of the reticle pod and at least some of the first fixing features and the second fixing features engage with through holes formed in the cover of the reticle pod.
In an embodiment, the cover or the baseplate being stored is the baseplate of the reticle pod and at least some of the first fixing features and the second fixing features engage with a kinematic coupling groove of the baseplate of the reticle pod.
In an embodiment, the first fixing features and the second fixing features engage with non-functional locations of the cover or the baseplate of the reticle pod.
In an embodiment, the first shell and the second shell each include polycarbonate or a polyolefin.
This disclosure is directed to shipping containers for covers and/or baseplates used as the inner pod of a reticle pod.
Container 100 is configured to contain a cover or baseplate 110. Container 100 is configured to accommodate the cover or baseplate 110 in an internal space defined by the container 100. Container 100 can be used for the storage and/or transportation of the cover or baseplate 110 stored within. In an embodiment, cover or baseplate 110 to be contained in container 100 is a cover of a reticle pod inner pod.
First shell 102 and second shell 106 each include respective fixing features. The fixing features are features provided on each shell 102, 106 that are configured to mechanically engage cover or baseplate 110 when it is inside container 100. The mechanical engagement of the fixing features with the cover or baseplate 110 retains the cover or baseplate in a certain position within container 100, limiting or preventing movement of the cover or baseplate 110. In an embodiment, the engagement of the fixing features limits or prevents movement of the cover or baseplate 110 relative to the first shell 102 and/or second shell 106 including a component in plane with the first shell 102 and/or second shell 106. In the embodiment shown in
First shell 102 forms a portion of container 100. First shell 102 is configured to partially define an interior space such that cover or baseplate 110 can be retained within the internal space. First shell 102 includes a plurality of first contacts 104. In an embodiment, first shell 102 is formed of a polymer material. In an embodiment, first shell 102 is formed of polycarbonate, a polyolefin, or an acrylonitrile butadiene styrene (ABS) polymer. First shell 102 can include first contacts 104 formed on a side of first shell 102 configured to face the cover or baseplate 110 when the cover or baseplate 110 is stored within container 100 as fixing features. The first contacts 104 are provided on first shell 102 in positions corresponding to positions on the cover or baseplate 110 that are to be contacted to retain the cover or baseplate 110 within container 100. The first contacts 104 can be provided in positions corresponding to non-critical positions on the cover or baseplate 110. Non-critical positions on the cover or baseplate 110 are areas where incidental damage during storage or transportation does not materially affect the function of the reticle pod including cover or baseplate 110. Critical areas of the cover or baseplate 110 can include sealing surfaces, high-polish areas, areas of visible plating on the surfaces, areas within the internal space where cover or baseplate 110 will contain a reticle, or the like. Non-critical areas of the cover or baseplate 110 can include corners and sides of the cover or baseplate 110, through holes formed in cover or baseplate 110, safety catch holes, kinematic coupling (KC) grooves, and the like.
The first contacts 104 can include material of the first shell 102. In an embodiment, the first contacts 104 can further include a resilient component, for example where the first contacts 104 would interface with the cover or baseplate 110. Then resilient component can be any suitable resilient material, such as, for example, one or more elastomers. In an embodiment, the resilient component is a thermoplastic elastomer. In an embodiment, the resilient component is a fluoroelastomer. The resilient component can be made of a cross-linked polymer material. Non-limiting examples of materials that can be used in the resilient component include fluorine rubbers such as FKM or Viton™. In an embodiment, the first contacts 104 are provide one of the resilient material or a rigid material at the surface contacting cover or baseplate 110, and the second contacts 108 provide the other of the resilient material or the rigid material at the surface contacting cover or baseplate 110. In this embodiment, the cover or baseplate is contacted by a rigid material on one side, and the resilient material on the other. The rigid material can be any suitable rigid material. In an embodiment, the rigid material is the same as the material used as the first shell 102 or the second shell 106. In an embodiment, the rigid material is polycarbonate, a polyolefin such as ultra-high molecular weight polyethylene, or ABS.
Second shell 106 forms another portion of container 100. When second shell 106 and first shell 102 are joined, the container 100 is configured to surround the cover or baseplate 110. The second shell 106 can be made of a rigid material, for example polycarbonate, a polyolefin such as ultra-high molecular weight polyethylene, or ABS. In an embodiment, the second shell 106 is made of the same material as first shell 102. Second shell 106 and first shell 102 can be joined by any suitable closure or combination thereof, such as latches, tabs, hinges, snap-fit features, magnetic surfaces, or the like. In the embodiment shown in
Second shell 106 includes second contacts 108 as fixing features. The second contacts 108 positioned on shell 106 in positions configured to correspond to predetermined contact points on a second side of cover or baseplate 110, opposite the first side contacted by the first contacts 104. The second contacts 108 can be positioned to correspond to non-critical positions on the second side of the cover or baseplate 110. The second contacts 108 can include a rigid material. The second contacts 108 can include the material of the second shell 106. The second contacts 108 can include a resilient component such as any of the resilient components described above with respect to first contacts 104. In an embodiment, first contacts 104 and second contacts 108 combine to contact the reticle or baseplate 110 with a rigid material on one side and a resilient material on the opposite side. In an embodiment, first contacts 104 and second contacts 108 combine to contact the reticle or baseplate 110 with a rigid material on each of the opposing sides. In an embodiment, first contacts 104 and second contacts 108 combine to contact the reticle or baseplate with a resilient material on each of the opposing sides.
In an embodiment, some or all of the second contacts 108 and some or all of the first contacts 104 can interface with common features formed on cover or baseplate 110, such as through holes, the perimeter of the cover or baseplate 110, or the like. In an embodiment, the second contacts 108 are opposite first contacts 104 when container 100 is closed. In an embodiment, the first contacts 104 and second contacts 108 can contact one another when cover or baseplate 110 is located within container 100. In an embodiment, some or all of the first contacts 104 are contact one set of features on the first side of cover or baseplate 110, and some or all of the second contacts are configured to contact a different second set of features provided on the second side of cover or baseplate 110.
Contact between the first contacts 104, the cover or baseplate 110, and the second contacts 108 are such that the cover or baseplate 110 is retained within container 100 such that the cover or baseplate 110 is secured such that it will not move significantly in a direction in plane with one or both of first shell 102 and second shell 106. Minor temporary movements may occur depending on the use of resilient materials in first contacts 104 and/or second contacts 108 or due to wear on parts or variation within manufacturing tolerances for one or both of container 100 and cover or baseplate 110.
A cover or a baseplate of a reticle pod is placed into a first shell of a container 402. The cover or baseplate can be either a cover or a baseplate, selected to correspond to the container including the first shell. The cover or baseplate can be placed into the first shell of the container at 402 such that a side of the cover or baseplate corresponding to the first shell faces the interior of the first shell, and such that fixing features of the first shell such as the first contacts 104 described above and shown in
Joining a second shell of the container to the first shell 404. The second shell can be joined to the first shell at 404 by any suitable connection, for example by latching the second shell to the first shell, for example using latches 114 as described above and shown in
Engagement of fixing features of the first and second shells restricting movement of the cover or baseplate 406. The movement that is restricted at 406 is movement that is in plane with at least one of the first shell or the second shell. The movement is restricted by contact of the cover or baseplate with the fixing features at predetermined locations of the cover or baseplate. The resistance to movement by the engagement at 406 can restrict movement due to shocks, for example if the container including the cover or baseplate is dropped, struck, or the like. The restriction of movement at 406 can reduce vibration of the cover or baseplate within the container. The restriction of movement can be prevention or reduction of movement. In an embodiment, the movement of the cover or baseplate can be restricted to an extent permitted by the flexibility of the materials used in the fixing features and manufacturing tolerances of the cover or baseplate and the respective fixing features. The fixing features can be engaging the cover or baseplate at predetermined locations such as the locations as identified above and shown in
It is understood that any of aspects 1-9 can be combined with any of aspects 10-18.
Aspect 1. A container for a cover or a baseplate of a reticle pod, comprising:
a first shell comprising a plurality of first fixing features; and
a second shell comprising a plurality of second fixing features;
wherein:
the first shell and the second shell are configured to be joined together,
when the first shell and the second shell are joined together, the first shell and the second shell define an interior space, the interior space sized such that it can accommodate the cover or the baseplate of the reticle pod,
the first fixing features are configured to engage the cover or the baseplate of the reticle pod at first predetermined positions corresponding to first pod features provided on a first side of the cover or the baseplate of the reticle pod,
the second fixing features are configured to engage the cover or the baseplate of the reticle pod at second predetermined positions corresponding to second pod features provided on a second side of the cover or the baseplate of the reticle pod, and
when the first fixing features engage with the first pod features and the second fixing features engage with the second pod features, the engagement restricts movement of the cover or the baseplate of the reticle pod in plane with at least one of the first shell or the second shell.
Aspect 2. The container according to aspect 1, wherein at least one of the first fixing features or the second fixing features each include a resilient material.
Aspect 3. The container according to aspect 2, wherein the resilient material is a fluoroelastomer.
Aspect 4. The container according to any of aspects 1-3, wherein at least one of the first fixing features or the second fixing features each include a rigid material.
Aspect 5. The container according to aspect 4, wherein the rigid material is a same material as a body of the first shell or the second shell.
Aspect 6. The container according to any of aspects 1-5, wherein the container is for the cover of the reticle pod and at least some of the first predetermined positions and the second predetermined positions correspond to through holes of the cover of the reticle pod.
Aspect 7. The container according to any of aspects 1-6, wherein the container is for the baseplate of the reticle pod and at least one of the first predetermined positions or the second predetermined positions corresponds to a kinematic coupling groove of the baseplate of the reticle pod.
Aspect 8. The container according to any of aspects 1-7, wherein the first predetermined positions and the second predetermined positions correspond to non-functional locations of the cover or the baseplate of the reticle pod.
Aspect 9. The container according to any of aspects 1-8, wherein the first shell and the second shell each include polycarbonate or a polyolefin.
Aspect 10. A method of storing a cover or a baseplate of a reticle pod, comprising:
placing the cover or the baseplate of the reticle pod into a first shell of a container, the first shell including a plurality of first fixing features, wherein placing the cover or the baseplate of the reticle pod into the first shell includes engaging first pod features on a first side of the cover or the baseplate with the plurality of first fixing features; and
joining a second shell of the container to the first shell of the container, the second shell including second engagement features, where joining the second shell of the container to the first shell includes engaging second pod features on a second side of the cover or the baseplate with the second fixing features,
wherein the engagement of the first fixing features with the first pod features and the engagement of the second fixing features with the second pod features restrict movement of the cover or the baseplate of the reticle pod in plane with at least one of the first shell or the second shell.
Aspect 11. The method according to aspect 10, wherein at least one of the first fixing features or the second fixing features each include a resilient material.
Aspect 12. The method according to aspect 11, wherein the resilient material is a fluoroelastomer.
Aspect 13. The method according to any of aspects 10-12, wherein at least one of the first fixing features or the second fixing features each include a rigid material.
Aspect 14. The method according to aspect 13, wherein the rigid material is a same material as a body of the first shell or the second shell.
Aspect 15. The method according to any of aspects 10-14, wherein the cover or the baseplate being stored is the cover of the reticle pod and at least some of the first fixing features and the second fixing features engage with through holes formed in the cover of the reticle pod.
Aspect 16. The method according to any of aspects 10-15, wherein the cover or the baseplate being stored is the baseplate of the reticle pod and at least some of the first fixing features and the second fixing features engage with a kinematic coupling groove of the baseplate of the reticle pod.
Aspect 17. The method according to any of aspects 10-16, wherein the first fixing features and the second fixing features engage with non-functional locations of the cover or the baseplate of the reticle pod.
Aspect 18. The method according to any of aspects 10-17, wherein the first shell and the second shell each include polycarbonate or a polyolefin.
The examples disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
Number | Date | Country | |
---|---|---|---|
63294463 | Dec 2021 | US |