The application claims priority to Sweden Application No. 0701184-4, filed May 16, 2007, which is incorporated by reference herein.
The present invention relates to a method of attaching, in a gyratory crusher, an inner shell to a crushing head having a lower portion and an upper portion that is narrower than its lower portion, the inner shell being configured to define, together with an outer shell of the crusher, a crushing gap for receiving a material to be crushed. The present invention further relates to an inner shell, which is configured to be attached, in a gyratory crusher, to a crushing head having a lower portion and an upper portion that is narrower than its lower portion, in order to define, together with an outer shell, a crushing gap for receiving a material to be crushed. The invention also concerns a gyratory crusher.
A gyratory crusher of the kind stated above can be used for crushing, for example, ore and stone material into a smaller size. A gyratory crusher is usually provided with a crusher shaft and a crushing head, which is mounted about the shaft and arranged to support a first crushing shell in the form of an inner shell. The gyratory crusher further has a frame on which a second crushing shell in the form of an outer shell is mounted. The second crushing shell defines, together with the first crushing shell, a crushing gap into which the material to be crushed can be introduced.
In the course of the crushing operation, the crushing shells are worn down, which means that they need to be replaced at regular intervals. Replacing the first crushing shell, which is mounted on the crushing head, usually implies loosening a fixing nut or screw. In US 2006/0113414, it is described how loosening a fixing screw has included, historically, relatively laborious measures, such as the use of a blowtorch and sledgehammer. In view thereof, US 2006/0113414 discloses an alternative solution including a blocking plate, which is arranged to press the first crushing shell towards the crushing head. The blocking plate is secured by means of bolts to a threaded stud, which is in threaded engagement with the crusher shaft. The blocking plate is provided with notches that engage corresponding lugs or ears on the first crushing shell. Due to the crushing process, the first crushing shell will be rotated about the crushing head. As a consequence, the first crushing shell will cause also the blocking plate to rotate, which in turn will rotate the threaded stud with the result that it is screwed down into the crusher shaft, thereby ensuring that the first shell is secured to the crushing head.
A drawback of the securing device disclosed in US 2006/0113414 is that it requires mounting of a great number of parts for securing the first crushing shell to the crushing head, and that the bolts used to secure the blocking plate on the threaded stud are subjected to high loads.
It is an object of the present invention to provide a method of attaching an inner shell to a crushing head of a gyratory crusher, which method includes few steps and generates only small loads on the parts that secure the inner shell to the crushing head.
This object is achieved by a method where the inner shell is brought into contact with the crushing head by mounting it on the crushing head in a direction from the upper portion thereof towards the lower portion thereof, at least one lug is used to prevent unlimited rotation of the inner shell, when mounted on the crushing head, relative to the crushing head, the inner shell is pressed towards the lower portion of the crushing head by way of at least two threaded bolts, which are arranged in the upper portion of the crushing head, such that their longitudinal direction is substantially parallel to the symmetry axis of the crushing head, and then tightened.
One advantage of this method is that the shell can be mounted by way of conventional workshop tools, such as wrenches and spanners with fixed jaws, which match the bolts. No appreciable self-tightening of the bolts will occur, which facilitates dismounting of the inner shell. The lug prevents the inner shell from rotating about the crushing head, which reduces the load on the bolts and allows the use of bolts of relatively small dimensions.
According to a preferred embodiment, a spring element is arranged between the at least two threaded bolts and the inner shell. One advantage of this embodiment is that the changes in size to which the shell is normally subjected during the crushing operation can be absorbed by the spring element, without the bolts being subjected to excessive loads and/or the force pressing the inner shell towards the crushing head being reduced too much.
Suitably, the at least two threaded bolts are tightened to such an extent that the at least one spring element, after the at least two bolts have been tightened, retains at least 5% of the spring play of the spring element in its unloaded state. One advantage of this embodiment is that the spring element can absorb changes in size to the inner shell in both directions.
According to one embodiment, the at least two threaded bolts are inserted in bolt holes provided in a flange arranged in the upper portion of the inner shell, and are tightened so as to press the flange, and thereby the inner shell, towards the lower portion of the crushing head. The flange enables a very simple design including few parts.
According to another embodiment, the at least two bolts are inserted in bolt holes provided in a clamping ring, and are tightened so as to press the clamping ring towards the upper portion of the inner shell. The clamping ring allows the use of an inner shell of a very simple design.
Another object of the present invention is to provide an inner shell which is easy to mount on a crushing head of a gyratory crusher and dismount therefrom.
This object is achieved by an inner shell that has a first part of a lug-notch arrangement, which first part is arranged to prevent, in co-operation with a second part of the arrangement, unlimited rotation of the inner shell relative to the crushing head, the inner shell further having a contact surface in its upper portion and being arranged to be pressed towards the lower portion of the crushing head by a pressing force acting on the contact surface and obtained by tightening at least two threaded bolts which are arranged in the upper portion of the crushing head such that their longitudinal direction is substantially parallel to the symmetry axis of the crushing head.
One advantage of this inner shell is that it allows the use of bolts that are easy to mount and dismount, while ensuring a secure attachment of the inner shell to the crushing head. This is made possible, inter alia, by the fact that the function of fastening the inner shell, which is achieved by way of the bolts, has been separated from the function of preventing rotation of the inner shell about the crushing head, which is achieved with the aid of the lug-notch arrangement.
According to one embodiment, a lug is formed on the inner shell. According to another embodiment, a notch is formed in the inner shell, preferably in its upper portion.
According to a preferred embodiment, the inner shell is provided with a spring seat, which is configured for the arrangement of at least one spring element between the inner shell and the at least two threaded bolts. The spring seat allows the inner shell to be pressed towards the crushing head by a spring force, which means that changes in size to the inner shell can be handled without the bolts being subjected to excessive loads or the securing force becoming too small.
A further object of the present invention is to provide a gyratory crusher, wherein the inner shell is easier to mount and dismount than in prior-art crushers.
This object is achieved by a gyratory crusher where the inner shell has a first part of a lug-notch arrangement, a corresponding second part of the lug-notch arrangement being arranged adjacent the crushing head for preventing unlimited rotation of the inner shell relative to the crushing head, the inner shell being pressed towards the lower portion of the crushing head by way of at least two threaded bolts, which are arranged in the upper portion of the crushing head such that their longitudinal direction is substantially parallel to the symmetry axis of the crushing head.
One advantage of this gyratory crusher is that the inner shell is secured with the aid of devices, namely bolts and lugs, which are easy to mount and dismount, and which do not easily get stuck during operation of the crusher.
According to a preferred embodiment, the at least one spring element includes a cup spring, a coil spring or a rubber bushing. These devices are simple and robust spring elements that are capable of producing the desired spring force in connection with the bolts that secure the inner shell to the crushing head.
Preferably, the gyratory crusher is without a main shaft nut that is rotatable about the symmetry axis of a vertical shaft carrying the crushing head. A main shaft nut, which has an inner diameter that substantially corresponds to the outer diameter of the vertical shaft and which can be screwed onto a corresponding thread in the upper portion of the vertical shaft, is used in accordance with prior art to secure the inner shell to the crushing head. A main shaft nut of this kind, which often has an inner diameter of about 30-100 cm and is screwed on the outer periphery of the shaft, is difficult to mount and often get stuck during operation of the crusher. If a nut of this kind can be avoided, which is possible in the gyratory crusher according to the present invention, a lot of time is saved when mounting and dismounting an inner shell.
Further advantages and features of the invention will be apparent from the following description and the appended claims.
In the following, the invention will be described by means of embodiments and with reference to the appended drawings.
a is an enlarged view of the area IIIa shown in
b is a schematic cross-sectional view illustrating the concept of securing the inner shell.
a is a cross-sectional view of the inner shell when mounted on the crushing head.
b is an enlarged cross-sectional view of the area Xa shown in
a illustrates schematically a gyratory crusher, which has a substantially vertical crusher shaft 1. At its lower end 2, the crusher shaft 1 is eccentrically mounted. At its upper end, the crusher shaft 1 carries a crushing head 3. A first crushing shell in the form of an inner shell 4 is mounted on the outside of the crushing head 3. A second crushing shell in the form of an outer shell 5 surrounds the inner shell 4. The inner shell 4 and the outer shell 5 define between them a crushing gap 6, the width of which in axial section decreases downwards, as shown in
The crushing head 3 has the shape of a supporting cone and has a lower portion 10 and an upper portion 12. As illustrated in
a illustrates the securing device 8 in greater detail. The securing device 8 includes eight threaded bolts, of which only one bolt 14 is shown in
b illustrates in greater detail the concept of securing the inner shell 4 to the crushing head 3. The flange 24 of the inner shell 4 has a contact surface 26. The contact surface 26 has a spring seat 28. The spring pile 16 is secured by the bolt 14 between the head 30 of the bolt 14 and the spring seat 28. When fastening the inner shell 4 to the crushing head 3, a spring pile 16 is first slipped onto each bolt 14. Each bolt 14 is then inserted through an associated through bolt hole 18 in the flange 24 and penetrates into an associated threaded hole 18 in the upper portion 12 of the crushing head 3. With the aid of a fixed spanner, which is applied on the head 30 of the bolt 14, the bolt 14 is then tightened in such a manner that the head 30 of the bolt 14 forces the spring pile 16 against the spring seat 28 provided on the contact surface 26. This will cause the bolt 14 to press the flange 24, and thereby the inner shell 4, downwards, as shown in
When a material is being crushed in the gyratory crusher, the material will affect the inner shell 4. In many cases, this means that the inner shell 4 is pushed outwards and that its vertical extension increases. This vertical extension causes the inner shell 4 to expand upwards, which means that the flange 24 is displaced vertically upwards, as shown in
In its upper portion, the clamping ring 124 is further provided with two recesses, one recess 137 of which is shown in
After the clamping ring 124 has been mounted by way of the bolts 114 and the lugs 136 have been secured by screwing in such a manner that the position of each recess 137 relative to each notch 138 is fixed, a protective cover 120 is mounted with the aid of two bolts 121, which are screwed to the clamping ring 124.
On the inside of its upper portion 222, the inner shell 204 is provided with a conical contact surface 226. The clamping ring 224 has a conical contact surface 227, which is configured to be moved into engagement with the contact surface 226 and press the inner shell 204 downwards, as shown in
a shows how the inner shell 204 has been mounted on the crushing head 203 with the aid of the securing device 208. The protective cover 220 has been mounted on the securing device 208 with the aid of the center bolt 221 and protects the securing device 208 from incoming material to be crushed.
b is an enlargement of the area Xa shown in
It will be appreciated that a number of modifications of the embodiments described above are possible within the scope of the invention, as defined by the appended claims.
It will be appreciated, for example, that other types of lug-notch arrangements may be used and that the design, number and position of lugs and notches may vary.
It has been described above how to attach inner shells by way of bolts of the type that has a bolt head and a threaded rod attached thereto. It will be appreciated that also other types of bolts may be used, for example stud bolts. In the latter case, a nut is screwed onto the stud bolt when tightening. This means that the nut serves as a kind of bolt head.
According to the above description, the spring elements applied between the bolts 14 and the inner shell 4 may be spring piles 16. It will be appreciated that many different types of spring elements may be used when carrying out the present invention. Examples of suitable spring elements are cup springs, coil springs, rubber bushings and the like.
According to the above description, four or eight bolts 14, 114, 214 are used to fasten the inner shell 4, 104, 204. It will be appreciated that the number of bolts may be varied within a wide range. It is usually preferred to use 2 to 20 bolts for securing the inner shell, even more preferred to use 3 to 16 bolts, and the corresponding number of threaded bolt holes 18, 118, 218, which are suitably symmetrically distributed along the circumference of the crushing head.
Although the present invention has been described in connection with preferred embodiments thereof, it will be appreciated by those skilled in the art that additions, deletions, modifications, and substitutions not specifically described may be made without department from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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0701184-4 | May 2007 | SE | national |