The present invention relates to methods and apparatus for transferring a sample between containers and in particular to methods and apparatus transferring a culture into or out of a fermentation container or vessel.
Inoculum transfer systems are used in fermentation to transfer actively growing cultures from one fermenter to another to continue propagation. The inoculum is the portion of the cellular culture transferred to a fermentation vessel. The transfer of inoculum facilitates a scale-up in the volume of culture, and may also be used to ensure that production facilities run continuously.
In one embodiment, a cap for a vessel is provided. The cap has a first side and a second side opposite the first side. A first fluid passageway extends from the first side to the second side through the cap; and a second fluid passageway also extends from the first side to the second side through the cap. At least a portion of the second fluid passageway surrounds a portion of the first fluid passageway.
In one embodiment, a vessel for a flowable material is provided. The vessel has an interior bounded by a top, a bottom, and at least one wall and an aperture in the vessel providing access to the interior. A cap couples to the vessel to cover the aperture. The cap has a first side facing away from the interior of the vessel and a second side facing the interior of the vessel. A first fluid connection through the cap is configured to fluidly couple a first external line to the interior of the vessel. A second fluid connection through the cap is configured to fluidly couple a second external line to the interior of the vessel separately from the first fluid connection. A portion of the second fluid connection surrounds a portion of the first fluid connection.
In one embodiment, a method for transferring a flowable material from a first vessel to a second vessel is provided. The flowable material is provided in an interior of the first vessel. The first vessel includes a cap covering an aperture. The cap has a first fluid passageway and a second fluid passageway through the cap, the first fluid passageway including a tube extending from the cap into the flowable material, at least a portion of the second fluid passageway surrounding the tube. A fluid connection is formed between the first vessel and the second vessel by fluidly connecting an exit of the first fluid passageway and the second fluid passageway with the interior of the second vessel. A pressure is applied to the flowable material in the first vessel, the pressure forcing a portion of the flowable material through the tube and first fluid connection. A portion of the flowable material is received in the interior of the second vessel.
The above mentioned and other features of the invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings.
The embodiments disclosed below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. While the present disclosure is primarily directed to transferring inoculum or cultures between fermentation vessels, it should be understood that the features disclosed herein may have application to the transfer of other flowable samples between vessels, or the removal and return of a flowable sample from the same vessel through a single aperture.
Referring first to
In one embodiment, the liquid or material 20 is a cell culture. Exemplary cell cultures include a culture in an aqueous medium, and may further include nutrient media and suitable additives. In one embodiment, vessel 10A provides a sterile environment in which the cell culture may be grown and reproduced. Vessel 10A may be attached to additional vessels, such as vessel 10B (See
In one embodiment, vessel 10A includes an aperture 26 through headplate 16 providing access to the interior 18. In one embodiment, vessel 10A includes dual-port cap 28 providing access to aperture 26. As described in more detail below, dual-port cap 28 provides two separate pathways for transferring material into or out of the interior of vessel 10A. In an exemplary embodiment, dual-port cap 28 is illustrated in
Dual-port cap 28 is removably coupled to vessel 10A at aperture 26. Although shown in
Dual-port cap 28 illustratively includes a first side 29 facing away from the interior 18 of vessel 10A, and a second side 31 opposite the first side 29 facing towards aperture 26 and the interior 18 of vessel 10A.
Dual-port cap 28 is illustratively coupled to vessel 10A through fitting 41 (
In another embodiment (not shown), fitting 41 includes a threaded surface which cooperates with a threaded surface on vessel 10A surrounding aperture 26 (not shown). Tightening the threaded surface of fitting 41 on to the threaded surface of vessel 10A creates a fluid-tight seal between dual-port cap 28 and the interior 18 of vessel 10A. In some embodiments, dual-port cap 28, fitting 41, and/or vessel 10A may include one or more O-rings, gaskets, or other suitable sealing elements to provide the fluid-tight seal between dual-port cap 28 and vessel 10A. Other suitable methods of coupling dual-port cap 28 to vessel 10A may also be used.
Referring again to the exemplary embodiment illustrated in
Referring next to
Referring again to the exemplary embodiment illustrated in
A sample may be deposited in the interior 18 of a vessel, such as in the headspace 22 of second vessel 10B, through a second connection 36. Steam, such as from steam source 44, or water condensed from such steam, may enter the interior 18 of vessel 10A from second external line 38 through the second connection 36.
In the exemplary embodiment illustrated in
In one exemplary embodiment, a portion of the second fluid passageway, illustratively the recess 46 in
Referring again to
In one embodiment, controller 52 controls the status of first and second valves 48, 50 through the selective application of compressed air or gas through control lines 54, 56. In one embodiment, controller 52 includes a programmable logic device, such as a computer, a processor and memory.
First external line 32 and second external line 38 are illustratively connected to form common external line 58 connected to a subheader 60. Common external line 58 may include one or more valves 62 to fluidly isolate a portion of the line. For example, valve 62A controls the flow of material between subheader 60 and the vessel 10A. Vessel 10A is illustratively attached to a steam source 40 for sterilization of the interior 18 vessel 10A, dual-port cap 28, common external line 58, and/or first and second external lines 32, 38. Steam source 40 may be attached to one or more valves 62 to fluidly isolate a portion of the line, and may further include a steam trap 64. In an exemplary embodiment, each valve 62 may be a pneumatically controlled valve, and one or more valves 62 may be operatively coupled to controller 52 or another suitable controller.
In the exemplary embodiment illustrated in
In one embodiment, vessel 10A includes the ability to apply a pressure to the headspace 22 of vessel 10A. In the exemplary embodiment illustrated in
In one embodiment, vessel 10A includes a fluid connection 72 to a vent 82. Although shown as connecting through the headplate 16 of vessel 10A, vent 82 may be connected to vessel 10A at any point above the surface 24 of material 20, such as on at least one wall 14. Fluid connection between the headspace 22 and vent 82 is illustratively controlled by vent valve 75. Vent valve 75 may be a pneumatically controlled valve, and may be operatively coupled to controller 52 or another suitable controller.
Referring next to
Valve 62A is closed, preventing steam from moving into the subheader 60, as represented in block 112. As shown in block 114, the valves 62 between the steam source 40 and the removable connection 66 are opened to allow steam to enter the common external line 58. The presence of the steam sterilizes the common external line 58.
In blocks 116-120, the controller 52 toggles between opening and closing the first valve 48 and second valve 50. First, as shown in block 116, the first valve 48 is opened while the second valve 50 is closed. This forms an open fluid passageway for the steam to pass through the first connection 30 and in to the dip tube 34. In one embodiment, the first valve 48 is held only for a relatively short period of time as shown in block 116 to prevent too much excess steam from entering the interior 18 of vessel 10A through dip tube 34. Too much excess steam may raise the temperature of the material 20 in vessel 10A, or the water condensing from the steam may dilute the concentration of the material 20. Next, as shown in block 118, both the first valve 48 and second valve 50 are closed. Next, as shown in block 12, the first valve 48 remains closed while the second valve 50 is opened. This forms an open fluid passageway for the steam to pass through the second connection 36 and in to the recess 46 and headspace 22 of vessel 10A.
The exact length of the valve open and close times illustrated in blocks 116, 118, and 120 depends upon many factors, including the length of tubing being sterilized, the size of tubing, the position of the dip tube 34 in the vessel 10A, and the amount of material 20 in the vessel 10A. In one embodiment, valves 48 and 50 are opened and closed to maintain external lines 32 and 38 to a temperature above 121° C. for at least 30 minutes, while accumulating only a small amount of condensate or heat in vessel 10A.
In an exemplary embodiment, valve 48 is held open as shown in block 116 is held for about 5 seconds, both valves are closed as shown in block 118 for 25 seconds, valve 50 is held open as shown in block 120 for about 5 seconds, and both valves are closed as shown in block 122 for 25 seconds.
As shown in block 124, the method then returns to block 116 for the duration of the sterilization cycle. In one exemplary embodiment, the sterilization is about 30 minutes in duration. In another exemplary embodiment, the sterilization cycle is about 60 minutes in duration.
As shown in block 126, the first valve 48 and the second valve 50 are both placed in the open position, if they are not already, to allow any condensed water in the common external line 58, first external line 32, and second external line 38 to drain in to the interior 18 of vessel 10A through dual-port cap 28. This prevents water from being left in the lines.
In one embodiment, the valve 62 between the connection to the steam source and the removable connection and valve 62A are opened during the sterilization procedure 110. Positive pressure from the headspace 22 of vessel 10A through the second connection 36 and second external line 38 sterilizes the common external line 58 and subheader 60 prior to use.
Referring next to
In another embodiment (not shown), vessel 10B includes a modular system 68 rather than simplified connection 70. To transfer material between vessel 10A and vessel 10B, the first valve 48 associated with the modular system 68 of vessel 10B is closed and the second valve 50 is opened. The second external line 38 attached to the second connection 36 of vessel 10B is fluidly connected to the headspace 18 of vessel 10B. With the first valve 48 closed and the second valve 50 open the modular system 68 associated with vessel 10B then functions as the simplified connection 70.
Referring next to
In one embodiment, the transfer method 130 is performed following the exemplary sterilization procedure 110. In this embodiment, valve 50 remains open from the end of sterilization procedure 110 until immediately prior to the initiation of transfer method 130. This maintains sterility by positive pressure from the headspace 18 of vessel 10A as fluidly connected to common external line 58 and inoculum subheader 60 through second connection 36.
First valve 48 is opened by controller 52, as shown in block 132. As shown in block 134, all remaining valves between the removable connection 66 of vessel 10A and vessel 10B are opened, such as valves 62A, 62B, and any other closed valve. Valve 50 is illustratively closed in block 132 to create a differential pressure to initiate fluid flow through dip tube 34 and first external line 32.
As shown in block 136, a pressurized gas is applied to the headspace 22 of vessel 10A. In one exemplary embodiment, the pressurized gas is sterile air at about 30 psi.
The pressure of the gas in the headspace 22 of vessel 10A forces a portion of material 20 into the dip tube 34, and up in to the first connection 30 of dual-port cap 28, as shown in block 138. The material continues through the common external line 58, through valve 62A in to the subheader 60. The material further continues through valve 62B in to line 77 and through simplified cap 71. The material exits simplified cap 71 through an aperture 26 in vessel 10B and into the headspace 22 in the interior 18 of vessel 10B. As shown in block 140, the pressurized gas is continued to be applied until the desired amount of material has been transferred in vessel 10B. The gas valve 76 is closed, as shown in block 142, and vent valve 75 is opened, removing the pressure on the headspace 22 and stopping the flow of material to vessel 10B.
In one embodiment the gas pressure transfer discussed above is replaced with a pump (not shown) to transfer a portion of material 20 from vessel 10A to vessel 10B. Exemplary pumps include peristaltic pumps. In one embodiment, at least one of first external line 58, inoculum subheader 60, and line 77 includes an in-line mass flow meter (not shown) to determine the amount of inoculum passing through the line. In one embodiment, at least one of vessel 10A and 10B includes an in-tank level probe (not shown) monitoring the current amount of material 24 in the vessel by monitoring the position of surface 24.
The first valve 48 and second valve 50 are set to open, as shown in block 144, if they are not already open. This equilibrates the pressure between the first external line 32 and second external line 38, allowing any material remaining in the first external line 32 or second external line 38 to drain back into vessel 10A through dual-port cap 28.
If vessel 10B also includes a modular system 68 rather than a simplified connection 70, the first and second valves 48 and 50 of that modular system are also set to open, if they are not already, equilibrating the pressure between the lines and allowing any material remaining to drain back into vessel 10B.
In one embodiment, the modular system 68 is designed to be free-draining, such that opening first valve 48 and second valve 50, as shown in block 144, allows the lines to drain relatively clear when material is not being transferred. This reduces the amount of inoculum or cellular culture lost during transfer. By removing at least a portion of the inoculum from the lines, the steam will be better able to access the lines during sterilization, reducing the risk for contamination.
Referring next to
The portion of the material 20 removed from vessel 10C may be subject to processing 80 in one or more processing steps. Exemplary processing steps include filtration, sonication, homogenization, UV treatment, chemical treatment, heating/cooling, mixing, addition of one or more chemicals, sampling, centrifugation, chemical extraction, chromatographic separation, crystallization, precipitation, and other suitable processing steps.
Following the processing by processing 80, the portion of the material 20, which may include all of the material 20, is returned to the interior 18 of vessel 10C through second connection 36 of dual-port cap 28 and into recess 46 surrounding dip tube 34. Recess 46 is fluidly connected to the headspace 22. Thus, the portion of the material 20 being processed leaves and enters the interior 18 of vessel 10C through different connections in the dual-port cap 28, but through a single aperture 26.
While this invention has been described as relative to exemplary designs, the present invention may be further modified within the spirit and scope of this disclosure. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/902,957, filed Nov. 12, 2013, the disclosure of which is expressly incorporated by reference herein
Number | Date | Country | |
---|---|---|---|
61902957 | Nov 2013 | US |