Input converger for hardcopy devices

Information

  • Patent Grant
  • 6655679
  • Patent Number
    6,655,679
  • Date Filed
    Thursday, January 31, 2002
    22 years ago
  • Date Issued
    Tuesday, December 2, 2003
    21 years ago
Abstract
Apparatus for advancing media through a hardcopy device includes a cylindrical guide wheel having a first radius mounted on a shaft having an axis transverse to a media feed path axis. A guide surface is spaced apart from the guide wheel and defines a media feed path between the guide wheel and the guide surface. A drive wheel having an extended portion that is concentric with the guide wheel, and which has a greater radius than the first radius is fixed to the shaft. A pinch roller communicates with the media feed path.
Description




TECHNICAL FIELD




This invention relates to hardcopy devices, and more particularly to an input converger for accurate control of media movement therethrough.




BACKGROUND OF THE INVENTION




Hard copy devices process images on media, typically taking the form of scanners, printers, plotters (employing inkjet or electron photography imaging technology), facsimile machines, laminating devices, and various combinations thereof, to name a few. These hardcopy devices typically transport media in a sheet form from a supply of cut sheets or a roll, to an interaction zone where scanning, printing, or post-print processing, such as laminating, overcoating or folding occurs. Often different types of media are supplied from different supply sources, such as those containing plain paper, letterhead, transparencies, pre-printed media, etc.




The relative position of the paper and the operative structures in the interaction zone is precisely maintained to effect high-quality media processing in the interaction zone. For example, in the case of an inkjet printer, printing occurs in the interaction zone and the position of an ink cartridge as it reciprocates in a back and forth motion across the media, and the positioning and control of paper as it advances past the printheads in the ink cartridge are controlled to produce high quality images. The media advancement through the hardcopy devices, and the positioning of the operators in the interaction zone are typically separately controlled, although their operation is coordinated with a hardcopy controller.




Hardcopy apparatus typically include media advancement mechanisms that serve to advance the recording media from one or more media sources through a media feed path and through the interaction zone. Again in the case of an inkjet printer, the interaction zone is typically a “printzone” where ink is applied to the paper. The media advance mechanisms move the paper through the interaction zone the desired distance, often in incremental steps, at the desired rate, and in a manner such that the media is oriented correctly relative to the devices found in the interaction zone. Achieving high quality media processing is often impeded by media feed errors such as overfeeding and underfeeding, and misalignment errors such as skewing.




SUMMARY




The illustrated embodiment relates to apparatus for advancing media through a hardcopy device. A cylindrical guide wheel having a first radius is mounted on a shaft having an axis transverse to a media feed path axis. A guide surface is spaced apart from the guide wheel to define a media feed path therebetween. A drive wheel having an extended portion that is concentric with the guide wheel, and which has a greater radius than the first radius is fixed to the shaft. A pinch roller communicates with the media feed path.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a semi-schematic perspective view of selected portions of a hardcopy device, here for the purposes of illustration shown as an inkjet printer illustrating an input converger assembly according to one embodiment the present invention housed in a printer chassis.





FIG. 2

is a semi-schematic perspective view of the input converger of

FIG. 1

, with major portions of the chassis and associated structure removed to illustrate the input converger more clearly.





FIG. 3

is a perspective view of the roller assembly utilized with the input converger of FIG.


2


.





FIG. 4

is a side elevation view of the roller assembly taken along the line


5





5


of

FIG. 2

, shown in isolation without other parts of the printer shown in FIG.


2


.





FIGS. 5 through 7

are a sequential series of cross sectional views taken along the line


5





5


of FIG.


2


and illustrating a sheet of media in various positions as it is advanced through the input converger and printer and along a media feed path, with:





FIG. 5

showing a sheet of media as it is first engaged by the roller assembly;





FIG. 6

showing the next sequential step from

FIG. 5

, illustrating the media forming a buckle as a media leading edge enters a pinch between the linefeed roller and an associated linefeed wheel; and





FIG. 7

showing the next sequential step from

FIG. 6

, where the roller assembly is in a home position and the media is advancing through the printer.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Most inkjet printers include a carriage that holds one or more ink-filled print cartridges. The carriage reciprocates in a back and forth motion across the printing surface, positioning the ink cartridge or cartridges adjacent the media, such as paper, for printing. During the printing operation the carriage is shuttled across the paper and minute ink droplets are ejected out of the cartridge onto the paper in a controlled manner to form a swath of an image each time the carriage is scanned across the page. Between carriage scans, the paper is advanced with a media feed assembly so that the next swath of the image may be printed. Sometimes, more than one swath is printed before the paper is advanced. In some printers, a stationary printhead or array of printheads may be provided as a page-wide-array (“PWA”) printhead or print bar, extending across the entire width of the paper that moves through the printer.




The relative position of the print cartridge(s) and paper is precisely maintained to effect high-resolution, high-quality printing. The position of the print cartridge as it reciprocates in a back and forth motion across the media, and the positioning and control of paper advancement past the printhead are usually separately controlled, although their operation is coordinated with a printer controller.




Paper advancement assemblies typically include friction rollers or tractor feed mechanisms that advance the recording media from one or more media trays through a “printzone” where ink is applied to the paper. With an inkjet printer, in the course of advancing the print media between swaths, an encoder, typically a disk encoder, and associated servo systems are one of the methods often employed for controlling the precise incremental advance of the media. This incremental advance is commonly called “linefeed.” Precise control of the amount of the advance, the linefeed distance, contributes to high print quality. As such, the structures that are used to advance the media are designed to minimize linefeed errors such as overfeeding and underfeeding, and misalignment errors such as skewing.




The paper advance mechanisms must move the paper through the printzone the desired distance with each incremental advance, at the desired rate, and so that the paper is oriented correctly relative to the printheads. There are several common printer problems that result from the failure to control these factors. As noted, these include linefeed errors and paper alignment errors. Overfeeding occurs when the linefeed roller incrementally advances the media too far relative to the printhead. On the other hand, underfeeding occurs when the paper has not advanced far enough. The result in either case is that ink is deposited in the wrong place on the paper, decreasing print quality. Skewing problems are caused by relative misalignment between the paper and the printheads. Ideally, the axis of media advancement should be perpendicular to the axis along which the printheads reciprocate. Stated in another way, the entire leading edge of a sheet of paper should enter the linefeed at the same time rather than being angled with respect to it. When the paper advances through the printzone in any orientation other than the ideal, the paper is skewed and the quality of the print job decreases.




Likewise, the position of the carriage as it reciprocates in a direction transverse to the direction that the paper is fed through the printer is also precisely controlled. Typically, the carriage assembly includes an optical sensor or encoder carried on the carriage positioned to view or read an encoder strip that extends laterally across the printer. A servo system is used in concert with the encoder and encoder strip to precisely control the position of the carriage relative to the media—typically by moving the carriage along a carriage shaft with a continuous drive belt.




The printer microprocessor controls and synchronizes both the reciprocating movement of the carriage, and the linefeed so that ink is deposited in a desired manner on the media.




The semi-diagrammatic illustration of

FIG. 1

shows pertinent portions of a hardcopy device, illustrated for purposes herein as a representative inkjet printer


10


in which an illustrated embodiment of an input converger assembly according to the present invention may be used. For purposes of clarity and to illustrate the invention more clearly, many features of the printer structure and chassis are omitted from the figures. Although the invention is illustrated with respect to its embodiment in one specific type of printer, the invention may be embodied in numerous different types of printers and recorders.




Referring to

FIGS. 1 and 2

, inkjet printer


10


includes an input converger assembly, identified generally with reference number


12


, mounted in a chassis


14


in an operative position to receive recording media, such as individual sheets of paper in the illustrated embodiment from a lower paper tray


16


. As noted, many structural features in the printer are omitted from the drawings to clearly illustrate the invention. For example, printer


10


includes an inkjet cartridge(s) (not shown) and associated hardware mounted on a shaft for reciprocating movement past the media and along an axis that extends transverse to the media feed axis, which is defined as the axis of media travel as the media is fed through a printzone


18


(see FIG.


5


). The media feed axis is perpendicular to the shaft axis. The inkjet cartridges are typically mounted to the chassis by conventional means such as a carriage assembly. The particular chassis


14


shown in the figures is used for illustration only, and is exemplary of the many different types of chassis assemblies that are used in printers of the type with which the present invention may be used. The chassis would of course be mounted in a printer housing and numerous other parts would be included in the complete printer.




The carriage assembly supports the inkjet cartridges above print media, such as a sheet of paper


20


(FIG.


6


). A media interaction head, here, such as a conventional printhead (also not shown) may be attached to the inkjet printer on the underside of the cartridge. The printhead may be conventional, and typically is a planar member having an array of nozzles through which ink droplets are ejected. The cartridge is supported by and movable on a shaft so that the printhead is precisely maintained at a desired spacing from the paper


20


at the printzone


18


.




The carriage assembly may be driven in a conventional manner with a servo motor and drive belt, neither of which are shown, but which are under the control of the printer controller. The position of the carriage assembly relative to print media


20


is determined by way of an encoder strip that is mounted to the printer chassis in a conventional manner and extends laterally across the media, parallel to the shaft on which the inkjet carriage may be mounted. The encoder strip extends past and in close proximity to an encoder or optical sensor carried on the carriage assembly to thereby signal to the printer controller the position of the carriage assembly relative to the encoder strip. In most instances, the optical encoder carried on the carriage assembly encircles the encoder strip.




For other hardcopy devices, such as scanners and facsimile machines and the like, the printer cartridge may be replaced with another type of media interaction head, such as a scan head, which reads images previously recorded on media. Other interaction heads may, for example, apply overcoats or laminations to the media.




As described in greater detail below, input converger assembly


12


is supported by a chassis


14


and is configured to receive print media from a selected one of several sources, each of which supplies media to the assembly from a different direction. Among other functions, the converger assembly receives the media from these various sources and presents the media to a single media feed path through the printzone. For each media source that is included in printer


10


there is a separate media guide path defined from the media source to the input converger. Referring to

FIG. 1

, the media sources illustrated herein include lower paper tray


16


, which defines a first guide path labeled with arrow A (and referred to herein as media path A).




Referring briefly to

FIG. 5

, although the illustrated embodiment will be detailed with reference specifically to media


20


accepted from lower paper tray


16


, it will nonetheless be understood that assembly


12


also may accept media from other input sources, such as a duplexer, which defines a guide path labeled with arrow B, an optional paper tray that defines a guide path labeled with arrow C, and a multi-purpose tray or manual media feed slot that defines a guide path labeled with arrow D. Each of these guide paths defines a path along which media is fed from the respective media source, into the input converger assembly


12


. In the input converger assembly the various media guide paths A-D merge into a common guide path that leads to and through the printzone


18


. A given printer that embodies the input converger of the present invention may utilize any one or more of the media guide paths A-D described herein.




As illustrated in

FIG. 1

, lower paper tray


16


is mounted in chassis


14


with appropriate mounts such that paper


20


contained in the tray may be fed to guide path A. Individual sheets of paper


20


are stacked in tray


16


and are picked from the tray in a conventional manner, for example with a driven first pick roller


22


and second pick roller


24


, which also is driven. The printer is equipped with appropriate guides


34


to define a clear and unobstructed guide path entrance to path A through the printer.




Converger assembly


12


is illustrated separated from the rest of the printer and in greater detail in FIG.


2


. The assembly includes a plurality of guide wheels


26


mounted adjacent a like plurality of drive wheels


28


. All of the wheels


26


and


28


are mounted on a shaft


30


that has a central axis


31


(see

FIG. 4

) that extends transverse to the media feed axis as defined above. The opposite outer ends of shaft


30


are rotatably mounted to chassis


14


and a servomotor that is under the control of the printer controller drives the shaft in a conventional manner, such as with a drive belt or gears. The number of guide wheels illustrated herein is exemplary only, and the converger assembly may be fabricated with a greater or lesser number of wheels. Moreover, the input converger assembly may have different numbers of guide wheels and drive wheels. Further, the structure and function of the guide wheels and drive wheels may be accomplished with a single wheel that combines the structural features of both types of wheels, in which case, however, the combined wheel would likely be fixed to the mounting shaft.




Referring to

FIGS. 2-4

, guide wheels


26


are preferably mounted on shaft


30


so that the wheels freely rotate on the shaft with minimal drag. On the other hand, drive wheels


28


are fixedly mounted to shaft


30


so that these wheels rotate directly with the shaft. Guide wheels


26


are typically fabricated from plastic and the surface


36


that defines the outer circumference of the wheels


26


is preferably smooth to minimize, in combination with the manner in which the wheels are mounted for rotation on shaft


30


, the frictional drag on paper as it passes over the wheels. Alternately, guide wheels


26


may be fixed to the shaft so that they rotate with it, or cylindrical guides that are not mounted to the shaft and which are independent from it may be used for form the guide wheels. Optionally, the guide wheel surface


36


may be coated with a friction-decreasing material, such as Teflon®.




Drive wheels


28


are friction-type drive wheels that cooperate with pinch rollers (discussed below) to actively advance the media through the converger assembly feed paths A-D and to exit to the printzone


18


via a linefeed roller, as detailed below. As such, the outer, paper-contacting surface of the drive wheels is preferably coated with a friction-enhancing material such as rubber layer


32


, or with a grit-coated surface that aids in advancing the media through the input converger.




With reference to

FIGS. 3 and 4

, guide wheels


26


are preferably circular in outer circumference and define a circle having a radius R


1


. All of the guide wheels are of the same radial size and the guide wheels define a media guide surface that is separated from axis


31


by the length of RI. Drive wheels


28


are roughly D-shaped and define an extended portion identified with reference number


38


that defines an arc section


40


having a radius R


2


that is greater than R


1


and which is concentric with the circular outer circumference of guide wheels


26


. The length of arc section


40


is defined as arc length L. Arc length L defines an arc that is less than 360°. The specific shape of drive wheel


28


inwardly of extended portion


38


is not important, but in all instances the drive wheel is either smaller in size than guide wheels


26


, as illustrated in

FIG. 4

, or the same circumferential size as wheels


26


, except at extended portion


38


. As an alternate structure, the drive wheels themselves may be modified such that they function both as the guide wheel and the drive wheel. The combined-function wheel in this case would have one arc section that has a greater radius than the remainder of the wheel, and the remainder of the wheel would function as the guide portion of the wheel.




Shaft


30


and thus drive wheels


28


rotate in the clockwise direction in

FIG. 4

(arrow E). Accordingly, the extended portion


38


defines a leading edge


41


and a trailing edge


43


as shaft


30


rotates.




Turning now to

FIGS. 5 through 7

, the operation of input converger


12


will be detailed by explaining the sequential operation of the converger as media is delivered to the converger along guide path A from lower paper tray


16


. As illustrated, media paths B, C and D each intersect a portion of the longest feed path A, so for the purposes of brevity, only path A will be described in detail.




Media


20


, which typically is a single sheet of paper, is picked from lower paper tray


16


in a conventional manner (as for example with pick rollers


22


and


24


) and is directed into guide path A with the assistance of media guides


34


. Pick roller


24


is driven and thus actively advances media


20


in guide path A toward input converger assembly


12


. The input converger assembly


12


includes a circumferential media guide surface


42


that is generally concentric with guide wheels


26


and which is spaced apart from the outer surface


36


of the guide wheels to define a common media path


58


therebetween. Associated with each media path (paths A, B, C and D in the embodiment described herein) is an entry point that is defined generally as the position in the media path where media delivered from one of the media sources enters the input converger assembly and the common media path


58


, from those portions of the media path that are “upstream” of the entrance to path A, defined by media guides


34


. As used herein, “upstream” is used relative to the direction in which media is advancing through the printer. Thus, for example, printzone


18


is downstream from guide surface


42


because media advances through the printer in the direction from guide surface


42


toward printzone


18


. For media path A the entry point into the common media path is labeled with reference number


44


. For media path B the entry point is labeled with reference number


46


. The media path C entry point


48


is the same as the entry point for media path A, even though those two media paths are common for a short distance downstream of point


44


,


48


. And finally, the entry point for media path D is labeled with reference number


50


.




Immediately downstream of each entry point


44


-


50


just described there are a series of spring loaded pinch rollers that extend along an axis parallel to shaft


30


and which communicate with the common media guide path


58


such that the outer surface of the pinch rollers contacts the extended portion


38


of the drive wheels to thereby form a pinch contact point with the extended portion of the drive wheels


28


when the drive wheels are rotationally oriented relative to the pinch rollers such that the extended portion


38


faces the pinch rollers. Stated another way, radius R


2


is slightly greater than the distance between the center of shaft


30


(defined by axis


31


) and the outer surface of the pinch rollers, whereas radius R


1


is shorter than the same distance. Thus, the pinch rollers and guide wheel surfaces never contact, and instead define therebetween a portion of a media feed path extending from the supply sources of paths A-D to the printzone


18


. The pinch rollers associated with media path A and entry point


44


are shown in

FIG. 5

as labeled with reference number


52


. Pinch rollers


52


are also associated with media path C and its associated entry point


48


. Although in the sectional view of

FIG. 5

only one pinch roller


52


is shown, it will be appreciated that there is a pinch roller associated with each drive wheel


28


. The pinch rollers associated with media path B and entry point


46


are labeled with reference number


54


, and the pinch rollers for media path D and entry point


50


are labeled with reference number


56


.




The specific sequential series of steps involved in the operation of input converger


12


will now be described beginning with

FIG. 5. A

sheet of media


20


is picked from paper tray


16


and is advanced with the pick rollers such as roller


24


into media path A. Shaft


30


is rotated in the clockwise direction (arrow E) until leading edge


41


of extended section


38


touches pinch roller


52


, at which point shaft rotation is stopped. This results in a stationary pinch formed at the contact point between the leading edge of the extended sections and the pinch rollers. Media


20


is advanced through media path A and through entry point


44


into common media path


58


by pick roller


24


. When a leading edge


60


of media


20


enters the pinch between drive wheels


28


and pinch roller


52


, shaft


30


begins rotation to capture the leading edge


60


in the pinch. Once the drive wheels have accepted the media, the pick rollers decouple from the media so that advancement of media


20


is accomplished with drive wheels


28


.




It should be noted that media


20


is deskewed as the pick rollers decouple from active engagement with the media and media advancement is taken over by the drive wheels.




Turning now to

FIG. 6

, shaft


30


has continued its rotation about axis


31


in the direction of arrow E. The arc length L of extended section


40


is greater than the length of the arcuate path between the contact point on pinch roller


52


and the contact point on the next sequential pinch roller


56


in common media path


58


. Accordingly, as drive wheel


28


rotates with shaft


30


, media


20


is continuously pinched between the outer surface of drive wheel


28


in extended section


38


and pinch wheel


52


, until such time as the trailing edge


43


of the extended section rotates past pinch wheel


52


. Because the arc length L is greater than the arc distance between the contact point on pinch wheel


52


and the next pinch wheel


56


, media


20


continues to be advanced through the input converger after trailing edge


43


passes pinch wheel


52


, by the pinching pressure exerted on media


20


as it is captured between extended section


38


and pinch wheel


56


. The rubber coating


32


on extended section


38


aids in maintaining good driving contact between drive wheel


28


and the media.




Just downstream of pinch wheel


56


the common media guide path


58


is diverted over a guide member


64


. The leading edge


60


of media


20


is advanced over guide


64


, as illustrated in

FIG. 6

, and toward a linefeed pinch


68


defined between a linefeed pinch wheel


70


and a driven linefeed roller


72


. Immediately upstream of linefeed pinch


68


, a ceiling portion of chassis


14


defines an upwardly extending guide


74


that defines an upwardly extending buckle space


66


. The linefeed roller


72


remains stationary until the media leading edge


60


is advanced into linefeed pinch


68


across entire width of the media


20


. The arc length L of extended section


38


is long enough so that as the media leading edge


60


is entering the stationary pinch, media immediately upstream of the pinch is urged upwardly in buckle space


66


to form a buckle


76


. Thus, as the leading edge


60


of media


20


enters pinch


68


and before roller


72


begins rotation to pinch media


20


in pinch


68


, shaft


30


continues its clockwise rotation (arrow E), causing the formation of buckle


76


. Once the leading edge has entered the stationary pinch across the entire width of the media, linefeed roller


72


begins to rotate to capture the leading edge in the linefeed pinch. Trailing edge


43


of arc section


40


then passes pinch roller


56


and the driving engagement between drive wheel


28


and media


20


is disengaged or decoupled. Linefeed roller


72


continues its rotational movement in the clockwise direction in the figures (arrow F), and takes over the job of advancing media


20


through printzone


18


. The arc length L is thus set so that drive wheel


28


hands off media


20


to linefeed roller


72


after buckle


76


is formed in buckle space


66


, and media


20


has been accepted into linefeed pinch


68


.




If there are any media alignment errors prior to the media being accepted into the linefeed pinch, for instance, if the paper is skewed, those errors are corrected when the drive wheel decouples from pinch roller


56


. The linefeed roller does not begin to rotate until the entire leading edge has entered the linefeed pinch (which is parallel to the axis of print carriage movement and perpendicular to the media feed axis). As such, if there is any misalignment in the media, for instance, if the media is oriented so that the leading edge is not perpendicular with the drive axis, then the paper is twisted somewhat when the buckle is formed. After the leading edge has been accepted into the linefeed pinch, the drive wheel decouples from the pinch roller. When this happens the paper is untwisted—that is, deskewed.




Drive wheel


28


continues to rotate in the direction of arrow E so that the drive wheel is in a “home” or “neutral” position, which is defined as the position in which the extended portion


38


is not in contact with any of the pinch wheels, as shown in FIG.


7


. In this position the portions of media


20


that are upstream of linefeed roller


72


are dragged over guide wheels


26


. As noted earlier, the guide wheels


26


rotate freely on shaft


30


to minimize any frictional forces on media


20


during advancement through printzone


18


. Linefeed roller


72


thus is able to pull media


20


and advance it through printzone


18


with very little resistive force.




Linefeed errors, which are those printing errors attributable to media misfeed through printzone


18


as described above, are minimized because the media is being advanced only by the linefeed roller. The deskewing function of buckle


76


as described above minimizes media alignment problems. It will be appreciated that the same sequence of steps occurs regardless of which media guide path (i.e. A, B, C or D) is being used to accept the media into the input converger.




In addition to minimizing or eliminating linefeed errors, the illustrated embodiment of input converger


12


allows tailgating to be used to increase media throughput (which may be defined as the number of sheets of media that can be advanced through the printer over a given period of time, for instance, as a rating expressed in pages per minute). Because drive wheels


28


form a pinch with each set of pinch wheels


52


,


54


,


56


in a sequence, the leading edge


60


of a second sheet of media may follow the trailing edge


62


of the previous sheet as soon at the trailing edge


62


of the previous sheet leaves an open pinch. Thus, as soon as trailing edge


62


of media


20


passes pinch wheel


52


, the leading edge


60


of the next sequential sheet


20


in a print job may enter the pinch between drive wheel


28


and pinch wheel


52


.




In addition, by using passive, spring loaded pinch rollers


52


,


54


and


56


, there is no need to incorporate an active disengaging mechanism such as a transmission-type release. Finally, media jam resolution is simplified by use of passive spring loaded pinch wheels


52


,


54


,


56


mounted in the converger assembly. When the pinch wheels are mounted directly in the paper guide structures as described herein, removal of the paper guides to provide access to a jammed sheet of paper is much easier, than, for example, in a converger assembly that utilizes a mechanical disengage mechanism.




Although preferred and alternative embodiments of the present invention have been described, it will be appreciated by one of ordinary skill in this art that the spirit and scope of the invention is not limited to those embodiments, but extend to the various modifications and equivalents as defined in the appended claims.



Claims
  • 1. An input converger for advancing media along a media feed path in a hardcopy device, comprising:a guide surface; a cylindrical media guide wheel having a radius R1 mounted on a shaft having a shaft axis extending transverse to a media feed axis defined by the direction of media advancement, the guide wheel and the guide surface spaced apart from one another to define a media feed path therebetween; a pinch roller having an outer surface communicating with the media feed path; a drive wheel fixed on the shaft and having an extended portion having radius R2, where R2>R1, the extended portion concentric with the guide wheel.
  • 2. The input converger of claim 1 wherein the cylindrical media guide wheel defines a first circumference and the extended portion of the drive wheel defines an arc length that is less than the 360°.
  • 3. The input converger of claim 1 wherein the extended portion of the drive wheel is coated with rubber.
  • 4. The input converger of claim 1 including plural cylindrical guide wheels, each rotatably mounted on the shaft.
  • 5. The input converger of claim 1 including plural drive wheels, each fixedly mounted to the shaft.
  • 6. The input converger of claim 5 wherein each drive wheel has an extended portion with radius R2.
  • 7. The input converger of claim 6 including plural pinch rollers, each mounted for rotation about an axis parallel to the shaft axis, with each pinch roller cooperating with an associated one of said plural cylindrical guide wheels.
  • 8. The input converger of claim 1 wherein the radius R2 is greater than a distance from the shaft axis to the outer surface of the pinch roller.
  • 9. The input converger of claim 8 wherein the extended portion has a leading edge and a trailing edge defining a length L therebetween.
  • 10. The input converger of claim 9 including a linefeed pinch in the media feed path downstream of the pinch roller, and wherein the distance along the media feed path from the pinch roller to the linefeed pinch is less than the length L.
  • 11. The input converger of claim 10 including a guide member defining a buckle space between the pinch roller and the linefeed pinch.
  • 12. The input converger of claim 11 including plural media sources, each located upstream of the drive wheel and including plural pinch rollers, each cooperating with an associated one of said plural media sources.
  • 13. The input converger of claim 10 wherein the distance between adjacent pinch rollers is less than the length L.
  • 14. The input converger of claim 13 wherein the media is pinched between the leading edge and trailing edge of the extended portion of the drive wheel and the pinch roller to advance the media along the feed path as the drive wheel rotates.
  • 15. The input converger of claim 14 wherein the media is released from the drive wheel when the trailing edge of the extended portion rotates past the pinch roller.
  • 16. The input converger of claim 15 wherein the distance between the linefeed pinch and the adjacent pinch roller is less than length L.
  • 17. The input converger of claim 16 wherein the media is buckled between the linefeed pinch and an adjacent pinch roller prior to the media being decoupled from the drive wheel as the shaft rotates.
  • 18. A method of deskewing media taken from a selected one of plural media sources as the media is advanced through a hardcopy device, the method comprising:(a) advancing the media through a feed path defined between a media guide and a cylindrical guide wheel having a radius R1, by pinching the media between an extended portion of a rotating drive wheel and a pinch roller that communicates with the feed path, wherein the extended portion defines a radius R2 that is greater than R1 and the extended portion defines an arc having a length L; (b) advancing a leading edge of the media to a linefeed pinch between a driven linefeed roller and a linefeed pinch wheel, the linefeed pinch separated from the pinch roller by a distance less than length L; (c) buckling the media between the linefeed pinch and the pinch roller; (d) disengaging the drive wheel from the pinch roller to depinch the media from the drive wheel after the media leading edge has entered the linefeed pinch.
  • 19. The method of claim 18 including the step of advancing the media with the linefeed roller after said disengaging.
  • 20. An input converger for advancing a sheet of media along a media feed path in a hardcopy device, comprising:a guide surface defining a portion of the media feed path; plural drive wheels, each fixed to a shaft having a shaft axis extending transverse to a media feed axis that is defined by the direction of media advancement and each having an extended portion defining a partial radial section having radius R2; plural pinch rollers, one associated with each drive wheel, and each mounted for rotation about an axis parallel to the shaft axis and having an outer surface communicating with the media feed path, and each pinch roller having an outer surface separated from the shaft axis by a distance less than R2.
  • 21. The input converger of claim 20 including plural cylindrical guide wheels rotatably mounted on the shaft and each having a radius R1, where R1<R2.
  • 22. The input converger of claim 21 where the extended portion of each drive wheel is concentric with the cylindrical guide wheels.
  • 23. The input converger of claim 22 wherein the length of the arc defined by the partial radial section is L, and including a linefeed pinch adjacent the pinch rollers and separated therefrom by a distance less than L.
  • 24. An input converger for advancing media through a hardcopy device, comprising:guide surface means for defining a portion of a media feed path; media guide wheel means for defining a portion of the media feed path and having a radius R1, said media guide wheel means mounted on a shaft having a shaft axis extending transverse to a media feed axis defined by the direction of media advancement, the media guide wheel means and the guide surface means spaced apart from one another to define a media feed path therebetween; pinching means mounted for rotation about an axis parallel to the shaft axis and having an outer surface for communicating with the media feed path; and media drive wheel means fixed on the shaft and having an extended portion configured for contacting the pinch roller.
  • 25. The input converger of claim 24 wherein the media drive wheel means further comprises an extended portion defining a radius R2, where R2>R1, and wherein the extended portion is concentric with the media guide wheel means.
  • 26. A hardcopy device, comprising:a frame defining a media interaction zone; a supply source of media; and a media advancement mechanism comprising: a guide surface; a cylindrical media guide wheel defining a first radius and mounted on a shaft having a shaft axis transverse to a media feed axis defined by the direction of media advancement, the guide wheel and the guide surface defining a media feed path therebetween; a pinch roller having an outer surface communication with the media feed path; a drive wheel fixed on the shaft and having an extended portion having a radius greater than the first radius, wherein the extended portion is concentric with the guide wheel.
  • 27. The hardcopy device according to claim 26 wherein the extended portion defines a partial radial section having an arc length less than 360°.
  • 28. The hardcopy device according to claim 26 including plural supply sources of media.
  • 29. The hardcopy device according to claim 28 wherein the extended portion defines a leading edge and a trailing edge defining a length L therebetween.
  • 30. The hardcopy device according to claim 29 including a linefeed pinch in the media feed path adjacent the pinch roller, wherein a distance along the media feed path between the linefeed pinch and the pinch roller is less than L.
  • 31. The hardcopy device according to claim 30 including plural drive wheels, each fixedly mounted to the shaft and each having and extended portion with a radius greater than the first radius.
  • 32. The hardcopy device according to claim 30 including plural cylindrical guide wheels, each rotatably mounted on the shaft and each defining said first radius.
US Referenced Citations (6)
Number Name Date Kind
4598298 Groenke et al. Jul 1986 A
4779861 Ozawa et al. Oct 1988 A
5775684 Jackson et al. Jul 1998 A
5954328 Hatanaka Sep 1999 A
6050565 Fetherolf Apr 2000 A
6070867 Tsurumi et al. Jun 2000 A