BACKGROUND OF THE INVENTION
The present invention is directed to an improved input drum for automatic automotive transmissions for motor vehicles. The improved input drums are particularly adapted to “factory installed” automotive transmissions identified as “4L60”, “4L60E”, “4L65E”, “4L70E”, “700”, and “700R4” installed in vehicles manufactured by General Motors Corporation of Detroit, Mich.
The input drums of the “factory installed” transmissions, as illustrated by FIG. 1, are formed from a one piece machined drum designated by reference numeral 2, cast from aluminum. A spline steel input shaft, designated by reference numeral 4, is press fitted into the aluminum casting. As input torque and horsepower increase, so do failures of the single piece input drum. The weak areas of the drum, as indicated by reference numeral 5 in FIG. 1, are the hub to clutch cylinder and the input shaft spline areas.
SUMMARY OF THE INVENTION
The primary object of the present invention is to modify the single piece input drum of the “factory installed” transmissions with a drum formed from multiple components which are assembled in a manner to increase the strength of the drum by eliminating the weak points of the single piece drum of the “factory installed” transmissions, thereby reducing or eliminating failure of the input drum at increased input torque and increased horsepower. The improved input drum of the present invention also increases the efficiency of the transfer of rotational energy to the cylinder of the drum, as compared to the single piece “factory installed” input drum.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a prior art single piece input drum for the transmission of an automotive vehicle;
FIG. 2 is an exploded perspective view of a first embodiment illustrating a rear view of a two piece input drum in accordance with the present invention;
FIG. 3 is an exploded perspective view of the first embodiment illustrating a front view of a two piece input drum in accordance with the present invention;
FIG. 4 is an exploded perspective view of a second embodiment illustrating a rear view of a three piece input drum in accordance with the present invention; and
FIG. 5 is an exploded perspective view of the second embodiment illustrating a front view of a three piece input drum in accordance with the present invention.
DESCRIPTION OF THE BEST MODES FOR CARRYING OUT THE INVENTION
FIGS. 2 and 3 illustrate a first embodiment of the improved input drum in accordance with the present invention, while FIGS. 4 and 5 illustrate a second embodiment of the improved input drum in accordance with the present invention.
The first embodiment provides an input drum formed from 2 components, while the second embodiment provides an input drum formed from 3 components.
FIGS. 2 and 3 illustrate, respectively, rear and front exploded views of a clutch cylinder designated by reference numeral 6 and a hub designated by reference numeral 8, forming the 2 components of the improved input drum.
The clutch cylinder 6 is preferably formed from aluminum, and the hub 8 is preferably formed from steel. However, both components can also be formed from high strength aluminum. The hub 8 has an input shaft spline area, designated by reference numeral 10, for receiving an input shaft which can be permanently or removably attached to the hub. The hub 8 also includes a plurality of equidistantly spaced, outwardly extending peripheral tabs designated by reference numerals 12. Although the drawings illustrate five tabs 12, the number of tabs can vary. Each tab 12 defines a central opening 14.
A plurality of internal, circumferentially oriented depressions such as grooves or slots, designated by reference numeral 16, are defined in the inner surface of the cylinder 6. The grooves or slots 16 are spaced equidistantly from each other, and correspond in number, arrangement and spacing to the tabs 12 extending from the hub 8. One end of the cylinder 6 forms an inwardly directed, peripheral, circumferential flange 17 defining therein a plurality of equidistantly spaced openings designated by reference numerals 18. The openings 18, which are defined forwardly of the grooves or slots 16, correspond in number, arrangement, and spacing with the openings 14 in the tabs 12 extending outwardly from the hub 8.
The hub 8, as illustrated by FIG. 3, is received and centered in the cylinder 6 and moved forward relative to the cylinder in a rightward direction as shown by FIG. 3. (Longitudinal grooves for receiving the tabs and guiding the movement of the hub in the cylinder may be provided in the inner surface of the cylinder). The plurality of tabs 12 on the hub 8 are aligned with the grooves 16 in the cylinder 6, and the hub 8 is moved towards the front of the cylinder such that the tabs are received and retained in the respective corresponding internal grooves or slots 16 in the cylinder, thereby securing and fixing the position of the tabs 12 relative flange 17 of the cylinder 6. Further movement of the hub relative to the cylinder (both linear and rotational) is prevented as a result of the tabs being received in the grooves. The peripheral flange at the forward end of the cylinder also acts as a stop to prevent any further forward movement of the hub within the cylinder once the tabs are received in the grooves when the hub has been moved within the cylinder to a position adjacent to the flange. When the tabs 12 are received within the grooves or slots 16, the openings 14 in the tabs 12 of the hub 8 are each in axial alignment with corresponding openings 18 in the flange 17 of the cylinder 6 when the tabs 12 of the hub are moved into contact with the flange 17 of the cylinder. A plurality of bolts are then received in the respective aligned openings 14 and 18 to securely connect the hub to the cylinder, thereby forming the assembled two piece input drum. Preferably, the bolts are inserted through the aligned openings from the front of the flange 17. Instead of bolts, the aligned openings can be threaded so that the hub and cylinder are screwed together in the assembled configuration of the drum, or other suitable attachment means can be employed.
The assembled two piece input drum provides increased strength as compared to the “factory installed” input drum in several different ways. The two components are securely connected to each other as a result of the outwardly extending tabs on the hub being received and retained in the corresponding internal grooves or slots defined within the cylinder, and further as a result of bolting the two components together through the aligned openings in the tabs on the hub and in the inwardly directed circumferential flange defined at the forward end of the cylinder.
The arrangement by which the tabs on the hub are received and retained in corresponding grooves or slots in the cylinder when the two components are bolted together, in addition to increasing the strength of the assembled input drum as compared to the single piece “factory installed” input drum, more efficiently transfers rotational energy to the cylinder as a result of the secure connection between the hub and the cylinder.
FIGS. 4 and 5 illustrate a second embodiment of the present invention in which the improved input drum is formed from 3 separate components which are assembled together. The same references numerals are used for components which correspond to the same components illustrated by FIGS. 2 and 3.
FIGS. 4 and 5 are exploded perspective views of the improved input drum, in accordance with the second embodiment of the present invention.
Instead of a hub formed from a single component as illustrated by FIGS. 2 and 3, the hub illustrated by FIGS. 4 and 5 is formed from 2 separate components, generally designated by reference numerals 20 and 22. Component 20 is an end component having an input shaft spline area, while component 22 is an intermediate component having outwardly extending, equidistantly spaced, tabs 12, each of the tabs defining a central opening 14 therein. Equidistantly spaced openings 24 are defined near the periphery of the end component 20, while equidistantly spaced openings 26 are defined within the intermediate component 22. The openings 24 and 26 are the same in number and arrangement so that these openings are in axial alignment with each other when component 20 is received within component 22 by moving component 20 in a leftward direction as seen in FIGS. 4 and 5. When the openings 24 and 26 are moved into axial alignment with each other, components 20 and 22 are bolted together by bolts received in the aligned openings 24 and 26, resulting in a single component formed by the assembled components 20 and 22. The aligned openings can also be threaded so that the components 20 and 22 can be screwed together.
The single component now formed from the assembled components 20 and 22 is received and centered within the cylinder 6, and moved towards the front of the cylinder in a leftward direction as illustrated by FIGS. 4 and 5 until the tabs 12 are received in the internal grooves 16 in the inner surface of the cylinder. When the single component reaches the front of the cylinder, the tabs 12 are received and retained within the corresponding internal grooves 16 in the cylinder, and further movement of the single assembled component relative to the cylinder is prevented. In this position, the tabs on the single component are adjacent to the inwardly directed, circumferential flange 17 at the front end of the cylinder, which also serves as a stop to prevent further forward movement of the single assembled component relative to the cylinder. When the tabs of the single assembled component are received and retained in the corresponding internal grooves in the cylinder and the tabs are adjacent to and contact the inwardly directed flange of the cylinder, the openings 14 in the tabs 12 of the intermediate component 22 are axially aligned with the openings 18 in the flange 17 of the cylinder 6. The single component formed from the assembled components 20 and 22 is then bolted to the cylinder by bolts received through the aligned openings 14 and 18 to form the assembled input drum. Instead of bolts, the aligned openings can be threaded so that assembled components are screwed together, or other suitable attachment means can be used.
Components 20 and 22 can be formed from steel, and the cylinder 6 can be formed from aluminum. However, both components 20 and 22, as well as the cylinder 6, can each be formed from high strength aluminum.
The input drum formed from the assembly of the three components discussed with respect to FIGS. 4 and 5 increases the strength of the “factory installed” input drum, and provides a more efficient transfer of rotational energy to the cylinder, for the same reasons as the input drum formed from the two components as discussed with respect to FIGS. 2 and 3.
Although in the preferred embodiments of the invention the hub is formed from steel and the cylinder is formed from aluminum, or all components are formed from aluminum, other metals, and combinations of metals, can be employed to form these components of the improved input drums in accordance with the present invention.
Patent Grant
10948059
